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10

TMP040 / TMP070 – 3-Way Mixing Panels

Installation, Operation, and Maintenance

Fill And Purge 

The following steps are recommended in order to fill the panel 

with water and purge entrained air once piping is completed, 

and before activation of the panel.

A

B

C

D

E

F

Note: 

Additional purging steps may be required for the rest of the 

hydronic system.

Note: 

Isolation and drain valves are not included with the panel, 

but are necessary to properly fill and purge the panel, and to 

isolate the panel for service.

Step 1  Ensure the panel is not plugged in.

Step 2  Adjust the thermostatic mixing valve to a position of six 

(see page 7).

Step 3  Fully close valves 

A

B

C

D

, and 

F

.   

Fully open valve 

E

.

Step 4  Attach a purge hose (not included) to 

E

 and a fill hose 

(not included) to 

F

.  Open valve 

F

.

Step 5  When exiting water from 

E

 is free of bubbles, close 

valve 

E

, then valve 

F

.

Step 6  Remove hoses from drain valves and full open valves 

A

B

C

, and 

D

.

Step 7  Check for leaks at connections.  If any leaks are found, use 

a back-up wrench and carefully tighten until leak stops. 

Do not overtighten.

Step 8  Readjust the setting of the thermostatic mixing valve to 

provide a proper mixed fluid temperature to the hydronic 

system (see page 7).

The discharged system fluid from the fill and purge 

process is not for consumption or washing.

Summary of Contents for TMP040

Page 1: ...013 Max Pres 125psi 862kPa Volts 120 24 VAC Serial XXX XXXX Phase Freq 1 60 Cycles Max Temp 100C 212F Amps Maximum 15 3189472 I1 I2 I3 I4 I5 I6 I7 I8 DC DC AC L M L M L PNP P1 Q1 1 2 Q2 1 2 Q3 1 2 Q4...

Page 2: ...Tools Needed 3 Function 4 Unpacking 4 Panel Components 5 Specifications 6 Panel Component Specifications 6 7 Valve Adjustments 7 Mounting 8 Piping Hookup 9 Fill and Purge 10 Panel Wiring 11 Panel Con...

Page 3: ...of the panel and your safety Please pay attention to these symbols Disclaimer HeatLink Group Inc shall not be responsible for errors in its brochures or printed materials HeatLink Group Inc reserves t...

Page 4: ...perature s differential fluid temperatures head loss flow rates and transfer capacities of the heat emitters is critical Once these factors have been considered and the system requirements determined...

Page 5: ...4 3 2 Part DRS3TOLAY Rev 3 Before servicing disconnect power supply CAUTION WARNING Consult Manual Before Use AVERTISSEMENT Consulter le manual avant l usage HeatLink Group Inc 4603E 13th Street NE Ca...

Page 6: ...18 20 0 2 4 6 8 10 12 14 16 Flow gpm Head feet 1st Speed 2nd Speed 3rd Speed Specifications TMP040 TMP070 Listing cETLus Conforms to CAN CSA C22 No 14 UL508 Dimensions 14 3 4 H x 12 1 2 W X 6 1 2 D We...

Page 7: ...e left and below to determine settings for your panel and system After allowing the system to run for a short period verify the setting and adjust if necessary Supply Fluid Temp Mixed Fluid Temperatur...

Page 8: ...screws into the holes at the bottom of the panel and tighten the top two screws Step 5 Before replacing the enclosure refer to pages 9 11 for fill and purge and proper wiring instructions 8 2 1 4 Part...

Page 9: ...when soldering or applying heat within 16 of the panel Do not overtighten brass nuts Part DRS3TOLAY Rev 3 Before servicing disconnect power supply CAUTION WARNING Consult Manual Before Use AVERTISSEM...

Page 10: ...lugged in Step 2 Adjust the thermostatic mixing valve to a position of six see page 7 Step 3 Fully close valves A B C D and F Fully open valve E Step 4 Attach a purge hose not included to E and a fill...

Page 11: ...e Other Terminals Auxiliary Contacts The auxiliary contact set is dry meaning no supply of power is present at the terminal The maximum allowable load is 1 5A The auxiliary dry contact located on the...

Page 12: ...ostat calls for heat its internal 24V contacts close the auxiliary terminals close and the pump turns on 4 As the circulator 3 moves fluid through the panel the thermostatic mixing valve adjusts the f...

Page 13: ...alteration of wiring between heat source and panel Output of heat source is unable to meet demand of heating system Compare output of heat source to the requirements of the heating system The green L...

Page 14: ...tor starts via a stethoscope or similar device Confirm that the Auxiliary Contacts close If applicable verify that each zone valve opens during the call for heat the actuator should be warm to the tou...

Page 15: ...Air vents expansion tanks pressure relief valves etc for heat source as per local codes Use isolation ball valves for all circuits and components Local codes regulations and authorities have final jur...

Page 16: ...olation ball valves for all circuits and components Local codes regulations and authorities have final jurisdiction Rough in wiring see Wiring detail see TMP040 070 Panel T SCH TMP M003 2015 09 24 SCH...

Page 17: ...for all circuits and components Local codes regulations and authorities have final jurisdiction Rough in wiring see Wiring detail see SCH TMP M004 2015 09 24 SCH MRIB R002 SCH TMP E002 Boiler TMP Ser...

Page 18: ...h particular control chosen In all cases manufacturer equipment schematics will take precedence over HeatLink electrical schematics Local codes regulations and authorities have final jurisdiction Appl...

Page 19: ...cation SCH MRIB R002 1 1 3 1 Room Thermostats Standard 4 wire to be run from each zone back to the corresponding manifold location 2 Optional Allow for 110V power source to a 24V transformer at each m...

Page 20: ...all HeatLink schematics with manufacturer schematics of each particular control chosen In all cases manufacturer equipment schematics will take precedence over HeatLink electrical schematics Local co...

Page 21: ...control chosen In all cases manufacturer equipment schematics will take precedence over HeatLink electrical schematics Local codes regulations and authorities have final jurisdiction Application Schem...

Page 22: ...HeatLink schematics with manufacturer schematics of each particular control chosen In all cases manufacturer equipment schematics will take precedence over HeatLink electrical schematics Local codes r...

Page 23: ...Heat Link 23 www heatlink com TMP040 TMP070 3 Way Mixing Panels Installation Operation and Maintenance...

Page 24: ...nal Phone 852 25693213 Fax 852 25359271 Ireland Distributed by Jamoni Ltd Phone 057 932 4062 Fax 057 932 4063 Freephone 1800 311338 M xico Distributed by Distribuidora Caisa S A de C V Phone 52 55 330...

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