Heat & Glo SL-350TRSI-AUE Installation And Operation Instructions Manual Download | Manualshive

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Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev. K • 10/08

TABLE 1

1.2 FLUE SYSTEM APPROVALS

These models have fl ue starting collars on both the top
and the back of the unit. Depending upon the instal-
lation, decide which

ONE

set of starting collars will be

used to attach the fl ue system. The starting collar seal-
ing cap must remain on the starting collar NOT used.

These models use SLP series direct fl ue components
when using the

TOP

fl ue collars and DVP series direct

fl ue components when using the

REAR

fl ue collars.

WARNING: YOU MUST NOT MIX DVP-SERIES AND
SLP SERIES COMPONENTS IN ANY FLUE SYSTEM
CONFIGURATION.

Approved fl ue system components are labeled for
identifi cation.

NO OTHER FLUEING SYSTEMS OR

COMPONENTS MAY BE USED

. Detailed installation

instructions are included with each fl ue termination kit
and should be used in conjunction with this

manual

.

Figure 5 below shows fl ue system components and
terminations.

Identifying Flue Components

The fl ue systems installed on this gas heater may
include one, two, or three 90° elbow assemblies. The
relationships of vertical rise to horizontal run in fl ue
confi gurations using 90° elbows

MUST BE

strictly

adhered to. The rise to run relationships are shown
in the fl ueing drawings and tables on the next few
pages.

WARNING: THIS GAS APPLIANCE AND FLUE AS-
SEMBLY MUST FLUE DIRECTLY TO THE OUTSIDE
AND MUST NEVER BE ATTACHED TO A CHIMNEY
SERVING A SEPARATE SOLID FUEL BURNING
APPLIANCE. EACH GAS APPLIANCE MUST USE
A SEPARATE FLUE SYSTEM-COMMON FLUE SYS-
TEMS ARE PROHIBITED.

CAUTION: UNDER NO CONDITION SHOULD COM-
BUSTIBLE MATERIAL BE CLOSER THAN 76 MM AT
WALL FIRE-STOPS FROM THE TOP OF THE PIPE
OR 25 MM TO THE SIDES AND THE BOTTOM FOR
HORIZONTAL SECTIONS OF THIS FLUE SYSTEM.
VERTICAL SECTIONS OF THIS SYSTEM REQUIRE
A MINIMUM OF 25 MM CLEARANCE TO COMBUS-
TIBLE MATERIALS ALL AROUND THE PIPE.

For alternative installations, other than depicted, con-
tact your dealer for further information.

Refer to Figure 4 for required clearances to fl ue terminals.

Figure 5. Flue Components and Terminations

MODEL

SL-550TRSI-AUE

FLUE TERMINATION APPROVALS

DVP-TRAP2 & SLP-TRAP2 HORIZONTAL TERMINATION CAP

DVP-TVHW & SLP-TVHW VERTICAL TERMINATION CAP

HORIZONTAL
TERMINATION

WALL FIRESTOP

90 DEGREE
ELBOW

VERTICAL
TERMINATION

STORM COLLAR

ROOF FLASHING

HORIZONTAL PIPE
SUPPORT

PIPE LENGTH

WALL BRACKET

CEILING
FIRESTOP

DVP SERIES

SLP-TVHW

SLP-TRAP2

SLP SERIES

DVP-TRAP2

DVP-TVHW

Flue system termination kits

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Summary of Contents for SL-350TRSI-AUE

Page 1: ...99 6048195 6053165 6145502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543698 6550687 6601579 6672860 6688302B2 6715724B2 6729551 6736133 6748940 6748942 D320652 D445174 D462436 Canada 1297749 2195264 2225408 Australia 543790 586383 Mexico 97 0457 New Zealand 200265 or other U S and foreign patents pending HEAT GLO a brand of Hearth Home Technologies Inc 20802 Kensington Boulevard Lak...

Page 2: ... and safety Failure to follow them will void your warranty and may present a fire hazard The Heat Glo a brand of Hearth Home Technologies Inc warranty will be voided by and Heat Glo a brand of Hearth Home Technologies Inc disclaims any re sponsibility for the following actions Installation of any damaged heater or flue system component Modification of the heater or balanced flue system installatio...

Page 3: ... 5 Blower 25 1 6 Finishing 26 1 7 Installer Testing 27 1 8 Log Placement 28 2 0 Operating Instructions 31 2 1 Safety and Lighting Information 32 2 2 Power Outage 33 2 3 Fan Operation 33 3 0 Servicing and Maintenance 33 3 1 Removal of Covers for Servicing 34 3 2 Removal of Components for Service 34 3 3 Parts Replacement 34 3 4 Adjustments and Replacement Parts 34 3 5 Maintenance Tasks 35 3 6 Troubl...

Page 4: ...m 593 mm 671mm 913 mm 402 mm 327 mm 653 mm 93 mm 178 mm 58 mm 153 mm 790 mm 414 mm 223 mm 168 mm 816 mm 877 mm 1035 mm GAS LINE ACCESS ELECTRICAL ACCESS 203 mm TOP STANDOFFS DRESS GUARD ACCESS DOOR GAS LINE ACCESS GAS CONTROLS ELECTRIC ACCESS DATA BADGE LABELS HOOD FLUE COLLAR COVER PLATE ...

Page 5: ... the heater is set in place Framing should be positioned to accom modate wall covering and heater facing material The heater framing should be constructed of 2 X 4 51 x 102 mm lumber or heavier The framing headers may rest on the heater standoffs Refer to Figure 2 and Fig ure 4 for heater and framing reference dimensions NOTE Not intended for heater insert Top Flue Rear Flue 76 mm MIN A 76 mm MIN ...

Page 6: ... being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building WARNING THIS UNIT IS NOT FOR USE WITH SOLID FUEL These units MUST use the flue termination described in the flueing section of the manual The control system for this model is an electronic ig nition type It consists of a gas control valve variable regulator a pilot sensor electrode and an...

Page 7: ...e box P 500 f From a drain or soil pipe 150 g Horizontally from any building structure unless appliance approved for closer installation or obstruction facing a terminal 500 h From any other flue terminal cowl or combustion air intake 500 j Horizontally from an openable window door non mechanical air inlet or any other opening into a building with the exception of sub floor ventilation Appliances ...

Page 8: ...tions using 90 elbows MUST BE strictly adhered to The rise to run relationships are shown in the flueing drawings and tables on the next few pages WARNING THIS GAS APPLIANCE AND FLUE AS SEMBLY MUST FLUE DIRECTLY TO THE OUTSIDE AND MUST NEVER BE ATTACHED TO A CHIMNEY SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE EACH GAS APPLIANCE MUST USE A SEPARATE FLUE SYSTEM COMMON FLUE SYS TEMS ARE PROHIBITE...

Page 9: ...319 mm 286 mm 184 mm 32 mm TYP 13 mm TYP 217 mm DVP36 DVP48 1219 mm 610 mm 914 mm 102 mm 152 mm DVP4 DVP6 305 mm DVP12 51 mm MIN DVP12A 310 mm MAX DVP24 251 mm 45 0º 260 mm DVP45 362 mm DVP90ST Figure 6 DVP Series Balanced Flue Component Specifications 127 mm inner pipe 203 mm outer pipe ...

Page 10: ... Balanced Flue Component Specifications 102 mm inner pipe 168 mm outer pipe 167 mm 152 mm 165 mm 248 mm 235 mm 184 mm 184 mm 133 mm 641 mm 946 mm 1251 mm 337 mm 337 mm 168 mm SLP90 SLP12 SLP6 SLP4 SLP24 SLP36 SLP48 SLP12A SLP6A Note Pipes overlap 34 93 mm at each joint ...

Page 11: ... Figure 10 USE DVP SERIES COMPONENTS ONLY STRAIGHT OUT HORIZONTAL FLUEING H Max Run 610 mm Vertical Flue Restrictor If the heater installation requires a vertical flue exceeding 4 5 m above the unit with no horizontal flue or elbows a vertical flue restrictor must be installed see Figure 8 Figure 8 RESTRICTOR PLATE H CAP V ...

Page 12: ...0 9 14 M FLUEING WITH ONE 1 90 ELBOW USE SLP SERIES COMPONENTS ONLY Figure 12 USE DVP SERIES COMPONENTS ONLY FLUEING WITH ONE 1 90º ELBOW V FT H FT 1 MIN 0 30 M 3 MAX 0 91 M 2 MIN 0 61 M 6 MAX 1 83 M 3 MIN 0 91 M 9 MAX 2 74 M 4 MIN 1 22 M 12 MAX 3 66 M V H 36 MAX 10 97 M H 12 MAX 3 66 M NOTE A184 mm section of vertical flue must be attached to the heater before a 90º elbow V H H V ...

Page 13: ... 83 M 4 MIN 1 22 M 8 MAX 2 44 M 5 MIN 1 52 M 12 MAX 3 66 M NOTE V V1 MAX 33 10 06 M FLUEING WITH TWO 2 90 ELBOWS V H H1 FT M FT M 1 MIN 0 30 M 2 MAX 0 61 M 2 MIN 0 61 M 4 MAX 1 22 M 3 MIN 0 91 M 6 MAX 1 83 M 4 MIN 1 22 M 8 MAX 2 44 M 5 MIN 1 52 M 10 MAX 3 05 M 30 MAX 9 14 M 10 MAX 3 05 M FLUEING WITH TWO 2 90 ELBOWS USE SLP SERIES COMPONENTS ONLY H1 H V ...

Page 14: ...30 M 2 MAX 0 61 M 2 MIN 0 61 M 2 MAX 0 61 M 4 MAX 1 22 M 3 MIN 0 91 M 3 MAX 0 91 M 8 MAX 2 44 M 4 MIN 1 22 M 4 MAX 1 22 M 10 MAX 3 05 M H 8 MAX 2 44 M H H1 10 MAX 3 05 M V H H1 30 9 14 M MAX V FT H H1 FT 1 MIN 0 30 M 3 MAX 0 91 M 2 MIN 0 61 M 5 MAX 1 52 M 3 MIN 0 91 M 8 MAX 2 44 M 4 MIN 1 22 M 12 MAX 3 66 M H H1 12 MAX 3 66 M V H H1 33 10 06 M MAX H1 V H ...

Page 15: ...0 91M 3 MAX 0 91M 6 MAX 1 83M 4 MIN 1 22M 4 MAX 1 22M 8 MAX 2 44M V V1 30 MAX 9 14M 6 MAX 1 83M 8 MAX 2 44M FLUEING WITH THREE 3 90 ELBOWS Figure 15 V H H1 FT M FT M 1 MIN 0 30 M 2 MAX 0 61 M 2 MIN 0 61 M 4 MAX 1 22 M 3 MIN 0 91 M 6 MAX 1 83 M 4 MIN 1 22 M 8 MAX 2 44 M 5 MIN 1 52 M 12 MAX 3 66 M 12 MAX 3 66 M NOTE V V1 MAX 33 10 06 M USE SLP SERIES COMPONENTS ONLY ...

Page 16: ... 22 M 6 MAX 1 83 M 12 MAX 3 66 M H 6 MAX 1 83 M H H1 12 MAX 3 66 M NOTE V V H H1 33 10 06 M MAX V FT H FT H H1 FT V FT H FT H H1 H2 FT 1 MIN 0 30 M 1 MAX 0 30 M 2 MAX 0 61 M 2 MIN 0 61 M 2 MAX 0 61 M 4 MAX 1 22 M 3 MIN 0 91 M 3 MAX 0 91 M 8 MAX 2 44 M 4 MIN 1 22 M 4 MAX 1 22 M 10 MAX 3 05 M V H H1 H2 30 MAX 9 14 M H 4 MAX 1 22 M H H1 H2 10 MAX 3 05 M FLUEING WITH THREE 3 90 ELBOWS USE DVP SERIES C...

Page 17: ...REWS Top Flue Figure 18 Rotate the top heat shield to the vertical position as shown above The heat shield must remain in the vertical position Figure 20 Remove the flue cap Figure 21 Remove the insulation basket and white insulation from the center flue pipe Figure 17 For top flue remove the two screws hold ing the top heat shield in place For rear flue see next page Figure 19 Replace the two scr...

Page 18: ... 2 SCREWS Figure 25 Cut the metal retaining band and fold the sides out Figure 26 Fold the center parts of the retaining band out and us to remove the flue cap Figure 27 Discard the flue cap remove and discard the insulation basket Note Once the flue cap has been removed it CANNOT be reattached Figure 28 Attach the first flue section it will snap into place Slide the insulation gasket onto the flu...

Page 19: ...lared inner flue of section B Start the outer flue of section A over the outer flue of section B see Figure 30 Note The end of the pipe sections with the lances tabs on it will face towards the appliance Once both inner and outer flues are started press section A onto section B firmly until all lances have snapped into place Check to make sure they have snapped together see Figure 31 and the seams...

Page 20: ...or previously installed component end 2 Continue Adding Flue Components To continue adding flue components in accordance with the pre planned flue system configuration Ensure that each succeeding flue component is se curely fitted and locked into the preceding component in the flue system For elbows that are changing the flue direction two screws minimum should be put in the outer flue at the join...

Page 21: ...ible materials such as concrete a hole with diameter 25 4 mm greater than the pipe is acceptable Whenever a non combustible wall is penetrated the wall shield firestop is only required on one side and no heat shield is necessary Figure 36 Hole and New Framing Members For Vertical Runs One firestop is REQUIRED at the hole in each ceiling through which the flue passes To install firestops for vertic...

Page 22: ...the ceiling firestop on the ceiling side of the previously cut and framed hole Figure 39 Venting through the Wall The heat shield sections will overlap to match the wall thickness depth If the wall thickness does not allow the required 1 1 2 inch heat shield overlap an extended heat shield must be used The extended heat shield will need to be cut to the thickness of the wall and be attached to the...

Page 23: ...E ROOF To seal the roof hole and to divert rain and snow from the flue system Attach a flashing to the roof using nails and use a non hardening mastic around the edges of the flash ing base where it meets the roof Attach a storm collar over the flashing joint to form a water tight seal Place non hardening mastic around the joint between the storm collar and the vertical pipe Slide the termination ...

Page 24: ...ing Diagram IGNITION MODULE 6V ON OFF WALL SWITCH VALVE FLAME SPARKER SENSOR ANT REMOTE CONTROL HOT NEUTRAL GROUND BATTERY PORT VALVE PILOT IGNITION MODULE 6VDC ON OFF SWITCH THERMOCOUPLE BLOCK CONNECTED TO BACK OF VALVE GAS LINE CONNECTED TO BACK OF VALVE PLUG IN CAUTION Label all wires prior to disconnection when servicing con trols Wiring errors can cause improper and dangerous operation Verify...

Page 25: ...er vice before permanently enclosing the heater The access hole for connecting the service wires is found on the right exterior side of the unit See Figure 43 for wire connection detail NOTE IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE AP PLIANCE MUST BE REPLACED IT MUST BE REPLACED WITH TYPE 105º C RATED WIRE BROWN BROWN BLUE BLACK BLUE BLACK HOT BROWN NEUTRAL BLUE BLACK BLACK BLUE BROWN GREE...

Page 26: ...LS AND THE HEATER SURROUND TOP AND SIDES ARE SEALED A 149 C MINIMUM SEALANT MATE RIAL MUST BE USED THESE JOINTS ARE NOT REQUIRED TO BE SEALED ONLY NON COMBUS TIBLE MATERIAL USING 149 C MINIMUM ADHE SIVE IF NEEDED CAN BEAPPLIEDAS FACING TO THE HEATER SURROUND SEE FIGURE 44 13 mm 0 SIDE SEAL JOINT TOP SEAL JOINT FINISH MATERIAL MAY BE COMBUSTIBLE TOP AND SIDES OF UNIT CEILING 787 mm 305 mm 279 mm 25...

Page 27: ...complete the pilot and burner will light and operate as indicated in the Lighting Instructions Subsequent lightings of the appliance will not require such purging Pilot Assembly Install optional marble and brass trim surround kits as desired Marble brass brick tile or other non combustible materials can be used to cover up the gap between the sheet rock and the heater Do not obstruct or modify the...

Page 28: ... the packaging LOG 2 SRV347 703 Place log 2 so that its left edge sits against the left front grate corner and its right edge rests against the tab on the second grate bar 1 1 2 2 TABS 1 2 3 4 5 6 7 8 LOG 1 SRV550 715 Place log 1 onto the log grate so that the notches in the bottom of the log fit on the right three grate bars Push log 1 towards the rear locating tabs ...

Page 29: ...r Push its left hand side back to the locating tab as the grate bar 4 4 5 5 LOG 3 SRV349 704 Position log 3 so that its right edge sits on log 1 as shown and it s left edge sits on the first grate bar behind log 2 3 3 LOG 5 SRV540 704 Put the forked end of log 5 on the base in front of the grate towards the center of the second bar grate ...

Page 30: ...e log 7 on the groove in log 2 with its rear top on log 1 and front top resting on log 5 LOG 8 SRV347 701 Hook log 8 on the right hand corner grate bar and rest its rear on log 1 as shown 7 7 8 8 6 6 LOG 6 SRV550 718 Place log 6 on the base on front of the grate as shown ...

Page 31: ...pilot electronic module spark ignitor and thermocouple It consists of a 6V gas control valve variable regulator and an remote control The controls are located in the lower compartment behind the lower door and access is gained by lifting the door up See Figure 1 WARNING THIS UNIT IS NOT FOR USE WITH SOLID FUEL IGNITION MODULE 6V ON OFF WALL SWITCH VALVE FLAME SPARKER SENSOR ANT REMOTE CONTROL HOT ...

Page 32: ...an electronic pilot ignition device which automatically lights the burner Do not try to light the burner by hand B BEFORE LIGHTING smell all around the heater area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance DO NOT CONNECT 240 VAC TO THE CONTROL VALVE Improper installation...

Page 33: ...external flue cap on a regular basis to make sure that no debris is interfering with the air flow E Keep the control compartment logs and burner area surround the logs clean by vacuuming or brushing at least twice a year CAUTION THE LOGS GET VERY HOT HANDLE ONLY WHEN COOL Figure 48 Pilot Assembly WARNING DO NOT USE ABRASIVE CLEANERS ON THE GLASS DOOR AS SEMBLY DO NOT ATTEMPT TO CLEAN THE GLASS DOO...

Page 34: ...n wires from the junction box wires by pulling the male and female connectors apart and slide the fan out the front of the lower controls compartment Disconnect the wires from the fan speed control switch pull off the knob and remove the nut holding the speed control to the bracket Disconnect the wires from the fan temperature sen sor switch and remove the nut holding the switch bracket onto the s...

Page 35: ...ting Correct as necessary Firebox 1 Inspect for paint condition warpage corrosion or perforation Sand and repaint as necessary Burner Ignition and Operation 1 Verify burner is properly secured and aligned with pilot or igniter 2 Clean off burner top inspect for plugged ports corrosion or deterioration Replace burner if neces sary 3 Replace ember materials with new dime size and shape pieces Do not...

Page 36: ...arking stops if a flame is present Valve shuts off after 10 to 60 seconds Valve does not work manually a Thermocouple Replace thermocouple b Low inlet pressure to valve Confirm sufficient inlet pressure to the valve Adjust or replace inlet regula tor if necessary c Valve Replace valve and the thermocouple interrupter 7 3 short beeps while the motor turns a Batteries are low Replace batteries quali...

Page 37: ... Service Parts Diagram Service Parts SL 550TRSI AUE Beginning Manufacturing Date June 2006 Ending Manufacturing Date ______ 4 0 REPLACEMENT PARTS Part number list on following page Log Set Assembly 9 20 19 18 17 16 15 14 13 12 11 10 1 2 3 4 5 6 7 8 ...

Page 38: ...oor Assembly GLA 550TRS 13 Hood SRV550 175 14 Top Louver 550 251A 15 Dress Guard 2079 040 16 Lower Door 2079 041 17 Switch Sensor 046 530 18 Junction Box 2078 027 19 Power Cord 546 251A 20 Blower Assembly 240V 100 505A Exhaust Restrictor 347 299 Gasket Assembly 2115 080 Includes Burner Neck Shutter Bracket Vent Seal Cap Valve plate and Air Passage Gaskets Glass Latch Assembly 386 122A Heat Shield ...

Page 39: ...ted in this manual may be ordered from an authorized dealer ITEM DESCRIPTION COMMENTS PART NUMBER 1 Pilot Assembly N 2098 050 Pilot Assembly P 2098 051 2 Pilot Bracket 2079 104 3 Control Cable 2098 143 4 Module Maxitrol 2098 142 5 Switch Assembly 2098 145 6 Block Control Wire 2098 148 7 240V Adaptor 2098 144 8 Flexible Gas Connector 383 302A 9 Orifice N 40C 582 840 Orifice P 057C 582 057 Orifice B...

Page 40: ...ly replacement parts at the current wholesale price defective electrical or manual components optional components or accessories and glass panels not including glass panels broken during misuse or careless handling HEAT GLO shall not be responsible for any labor transportation or other costs Furthermore it shall not be liable for any indirect incidental or consequential damages 3 HEAT GLO will rep...

Page 41: ... K 10 08 For Service or Replacement Parts Contact Melbourne Jetmaster 444 Swan Street Richmond 3121 03 9429 5573 Perth Fireplace Corner 277 Lord Street East Perth 6000 08 9228 2600 Sydney Jetmaster 10 Martin Avenue Arncliff 2205 02 9597 7222 ...

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