HCL PT-CB-02 Operation, Parts And Safety Manual Download | Manualshive

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Summary of Contents for PT-CB-02

Page 1: ...Hose Clamp Electro Pneumatic Control Unit Operation Parts Safety Manual Original Instructions ...

Page 2: ......

Page 3: ... Up 2 4 Run Warning and Advice Reference 3 1 Control Unit Schematic 3 2 Control Unit Wiring Diagram 3 3 Control Unit Pneumatic Diagram CE Marking 4 1 EC Declaration of Conformity The control unit is designed to be used with the following pneumatic tools Piston Tool Calliper Tool Calliper Tool Dry Cycle Ezyclik Calliper Tool Ezyclik Caliper Tool Dry Cycle ...

Page 4: ...on lubricated Compressed air should never impinge in the body Ports and pipes etc should never be blocked by hand Before connecting any pneumatic equipment to a compressed air supply mountings fittings pipe work and electrical connections should be checked for security and all or any protective transit plugs removed No pipe work alterations or removal of fittings should be attempted with air suppl...

Page 5: ...n screens Batch and unit count control Supervisory control Adjustable orientation of the HMI screen External Signal Output A 24v output signal can be supplied to the production line once the prescribed number of clamps has been tightened Low Maintenance The Control Unit has no specific maintenance schedule and HCL Fasteners provide full backup and servicing support 1 or 2 Preset Program Options Th...

Page 6: ...e chosen by selecting the flag on the start screen Select the required language Select Back to return to the Start screen Administrator Login In the Start screen select Login The User Login Screen is displayed The control box is supplied with a default Administrator level login From the User drop down menu select Admin Enter default password 1234 Select Login Note For security reasons it is advise...

Page 7: ...hlighted When selecting User only the User field is highlighted Select Create OR Back To return to the previous screen In the Admin screen the Command Successful message is displayed Select Back To return to the previous screen Administrator Login cont Start screen opens with the addition of an Admin button Administrator Actions Login as an Administrator via the front screen See Administrator Logi...

Page 8: ...nu Enter the users new password in the Password field Enter the users new password in the Confirm Password field Delete User In the Admin screen select Delete User To return to the previous page select the Back button In the Admin Delete User screen select the name of the user to be deleted in the Name drop down menu Select Delete OR Back To return to the previous screen In the Admin Delete User s...

Page 9: ...een Select Close Depending on the type of user logged in the Start screen opens with either Change User and Change Password or Change User and Admin options Change User Password cont Change Password box is displayed Select Change Password OR Back To return to the previous screen In the Admin Change Password screen a confirmation message is displayed Please Confirm Operation Select OK or Cancel In ...

Page 10: ...Logout Select the user from the User drop down menu Enter the associated password Select Login Command Successful advice message displayed on screen If incorrect login details entered Command Unsuccessful message displayed on screen The start screen is displayed after a short time delay Change Password Select Change Password Touch Screen User 2 2 ...

Page 11: ...e screen is displayed Enter Current Password Enter New Password Enter Confirm Password The Change Password field is displayed Note If the Change Password field is not displayed there is an error with the information entered in the password fields Select Change Password OR Select Back to return to the previous screen The Please confirm the operation message is displayed Select OK or Cancel Logout I...

Page 12: ... OR Select Back to return to the previous screen Set Pressure In the Set Up Program screen select Set Pressure The Set Up Program Tool Pressure screen is displayed Select the Unit Of Pressure type PSI Bar or MPa The Supply Pressure field is advisory and cannot be set Select the Tool Pressure field The on screen keypad will be displayed Enter the desired tool pressure Select Run to use equipment OR...

Page 13: ...Clamp Count and Batch Count fields are advisory only and cannot be set Select the Clamp Count Total field The on screen keypad will be displayed Enter the desired Clamp Count Total per batch Repeat for the Batch Count Total field The counters can be zeroed by selecting Reset Counters The Dry Cycles field is advisory and cannot be set but can be zeroed by selecting Reset Dry Cycle Select Run to use...

Page 14: ...ter completion of the operation cycle On completion of a good clamp cycle the Clamp Count Total indicator light will be illuminated green Run In the Start screen select Run The Run Select Program screen is displayed Select the program number required OR Select Back to return to the previous screen The Run Program page is displayed The Clamp Count Total Batch Count Total Dry Cycles Clamp Time Suppl...

Page 15: ... Denied Select Close to return to the Front screen Run cont On completion of the Batch Total the Batch Count Total indicator light will also be illuminated green To accompany the Batch Total green indicator light an on screen message box Batch Complete is displayed Select Press To Clear to return to the previous page The Run Program screen is displayed with the count totals reverting to zero Touch...

Page 16: ...80 and 270 degrees This is to allow the control unit to be located in the most suitable position for the operator and also for access to services This feature requires the removal of the control unit front cover to enable the HMI unit to be repositioned Ensure that the Control Unit is turned off before gaining access Refer to the Warning Safety Instructions within this manual 3 1 ...

Page 17: ...5 A T IT V 1 0 5 0 3 1 2 C N 4 0 0 0 6 0 9 9 MPa 0 1 0 V d c BR N BLU W H I BL K 1 4 A 2 A 1 1 3 I0 Q 0 Q 1 V Q 3 Q 5 V Q 4 0 V 0 V I1 I8 A I0 PE 0 V I5 Q 6 Q 2 I2 I4 2 4 V S E R IA L I6 A I1 C O M I3 I7 S c h n e id e r M2 2 1 T M2 2 1 C 1 6 T 1 4 A 2 A 1 1 3 8 5 2 3 0 VAC 3 1 2 1 4 Trig g e r 0 V 4 1 2 3 D ry C y c le 2 4 V 3 S KT 1 S KT 2 2 3 2 0 8 0 1 2 1 8 0 0 2 2 _ 0 2 1 8 0 2 8 0 3 3 Refere...

Page 18: ...www hclfasteners com V E X H S U P P R A To o l S u p p ly 6 m m O D 6 m m O D 6 m m O D 6 m m O D 6 m m O D Reference Control Unit Pneumatic Diagram 3 3 ...

Page 19: ... with BS EN ISO IEC 17050 1 2010 BS EN ISO 4414 2010 Pneumatic fluid power General rules relating to systems BS EN 60204 1 2018 Safety of Machinery Electrical equipment machines BS EN 50565 1 2014 Use for cables with rated voltage not exceeding 450 750V I hereby declare that the equipment named above has been designed to comply with the relevant sections of the above referenced specifications and ...

Page 20: ...per functional specifications with a new or like new tool of the same model if in HCL s judgement such replacement is appropriate Any new replacement or like new replacement tool provided to an owner will carry a full sixty 60 day warranty Any warranty repaired tool will carry a warranty for the balance of time remaining on the initial sixty 60 day warranty This warranty will be extended to compen...

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