HBS CDM 3201, Operating Manual, Page: 29 / 94

CDM 3201 Order No. BA 92-12-3321A Issue 19.09.08 29
Data given in the following table are only guidelines. They must
be verified by trial welds on the actual material according to
actual standards and DVS guidelines (see appendix). Before
you use another lot of welding elements, carry out some trial
welds to verify the parameter setting.
Material of
welding elements
C 08
PT, UT IT
132.000 µF
Thyristor 1 + 2
66.000 µF
Thyristor 1
Spring force
(scaling)
Spring force
(scaling)
Lift
(mm)
S235 / St37 (4.8) M3, 3 mm -- 1/8" #6-32 50 80 6 2 1
S235 / St37 (4.8) M4, 4 mm -- 5/32" #8-32 60 100 6 2 1
S235 / St37 (4.8) M5, 5 mm 5 mm, M3 3/16" #10-32 80 130 6 2 1,6
S235 / St37 (4.8) M6, 6 mm 6 mm, M4 1/4" 1/4-20 110 170 6 6 1,6
S235 / St37 (4.8) M8, 7,1 mm 7,1 mm, M5 5/16" 5/16-18 150 220 9 6 2
S235 / St37 (4.8) M10, -- -- 3/8" 3/8-16"
210
2) 1) 9 6 2
S235 M3, 3 mm -- 1/8" #6-32 70 100 6 6 1
S235 M4, 4 mm -- 5/32" #8-32 110 130 6 6 1
S235 M5, 5 mm 5 mm, M3 3/16" #10-32 140 190 3 6 1
S235 M6, 6 mm 6 mm, M4 1/4" 1/4-20 170 220 3 6 1
S235 M8, 7,1 mm 7,1 mm, M5 5/16" 5/16-18
220
2) 1) -- -- --
1.4301, 1.4303 M3, 3 mm -- 1/8" #6-32 50 60 6 6 1,4
1.4301, 1.4303 M4, 4 mm -- 5/32" #8-32 60 90 6 6 1,4
1.4301, 1.4303 M5, 5 mm 5 mm, M3 3/16" #10-32 80 120 6 6 1,6
1.4301, 1.4303 M6, 6 mm 6 mm, M4 1/4" 1/4-20 100 160 6 6 2
1.4301, 1.4303 M8, 7,1 mm 7,1 mm, M5 5/16" 5/16-18 140 220 11 6 2
1.4301, 1.4303 M10, -- -- 3/8" 3/8-16"
200
2) 1) 11 6 2
CuZn37 M3, 3 mm -- 1/8" #6-32 50 60 6 6 1
CuZn37 M4, 4 mm -- 5/32" #8-32 60 70 6 6 1
CuZn37 M5, 5 mm -- 3/16" #10-32 80 120 9 -- --
CuZn37 M6, 6 mm -- 1/4" 1/4-20 110 180 9 -- --
CuZn37 M8, 7,1 mm -- 5/16" 5/16-18
170
2) 1) 9 -- --
AlMg3 M3, 3 mm -- 1/8" #6-32 50 70 6 9 1
AlMg3 M4, 4 mm -- 5/32" #8-32 60 100 6 9 1,4
AlMg3 M5, 5 mm 5 mm, M3 3/16" #10-32 90 130 6 9 2
AlMg3 M6, 6 mm 6 mm, M4 1/4" 1/4-20 120 160 11 9 2,4
AlMg3 M8, 7,1 mm 7,1 mm, M5 5/16" 5/16-18
170
2) 1) 2)
-- 9 3
CDM 3201
Charging voltage (V)
(metric) (imperial)
Gun parameters
CA 08
Material of workpiece: Aluminum
Diameter of welding elements
Material of workpiece: Mild steel, shiny S235 / St37.3k (4.8) weldable
Material of workpiece: Steel galvanized S235
Material of workpiece: Cr-Ni stainless steel 1.4301, 1.4303
Material of workpiece: Brass CuZn37
Energy
1) power unit with higher capacity recommended
2) to be checked by trials
Further notes on
– welding elements
– prestress at installation (tie load) and torque
– material combinations
see appendix and operating manual of the according welding
gun.
5 Stud Welding Procedure
5.5 Determination of Welding Parameters