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USE ONLY HAYWARD GENUINE REPLACEMENT PARTS 

Page 10 of 36 

Super Pump VS Pump 

IS2603VSP  Rev-A 

4.5.

 

Electrical 

 

WARNING

 – All electrical wiring MUST conform to local codes, regulations, and the National Electric Code 

(NEC). 

 

WARNING

 – Ground and bond pump before connecting to electrical power supply.  Failure to ground and 

bond pump can cause serious or fatal electrical shock hazard.  Do NOT ground to a gas supply line.  To avoid 
dangerous or fatal electrical shock, turn OFF power to pump before working on electrical connections.  Fire Hazard - 
match supply voltage to pump nameplate voltage.  Insure that the electrical supply available agrees with the pump’s 
voltage, phase, and cycle, and that the wire size is adequate for the amps rating and distance from the power 
source.  Use copper conductors only. 

4.6.

 

Electrical Specs 

1.

 

Voltage:  230VAC, 60Hz, Single Phase 

2.

 

Amps:  0.4 - 10.0 

3.

 

Speed Range:  600-3450 rpm 

Use copper conductors only.  For indoor & outdoor use.  Connect pump to a 15 amp branch circuit in accordance with 
local codes, regulations, and the National Electric Code (NEC).  A disconnecting means located at least 5 ft. from the 
inside wall of the pool, spa, or hot tub must be provided. 

4.7.

 

Voltage 

Voltage at pump MUST NOT be more than 10% above or below nameplate rated voltage, or components may 
overheat, causing overload tripping and reduced component life.  If voltage is less than 90% (207 VAC) or more than 
110% (253 VAC) of rated voltage (230 VAC) when pump is running at full load, consult the power company. 

4.8.

 

Grounding and Bonding 

1.

 

Install, ground, bond, and wire pump in accordance with local or national electrical code requirements. 

2.

 

Permanently ground pump.  Use green ground terminal provided under access plate; use size and type wire 
required by code.  Connect ground terminal to electrical service ground. 

3.

 

Bond pump to pool structure.  Bonding will connect all metal parts within and around the pool with a continuous 
wire.  Bonding reduces the risk of a current passing between bonded metal objects, which could potentially 
cause electrical shock if grounded or shorted.  Reference NEC codes for all wiring standards including, but not 
limited to, grounding, bonding and general wiring procedures. 

4.

 

Use a solid copper conductor, size 8 or larger.  Run wire from external bonding lug to reinforcing rod or mesh.  
Connect a No. 8 AWG (8.4 mm

2

) [No. 6 AWG (13.3 mm

2

) for Canada] solid copper bonding wire to the pressure 

wire connector provided on the motor housing and to all metal parts of swimming pool, spa, or hot tub, and to 
all electrical equipment, metal piping (except gas piping), and conduit within 5 ft. (1.5 m) of inside walls of 
swimming pool, spa, or hot tub. 

4.9.

 

Wiring 

 

WARNING

 – All electrical wiring MUST conform to local codes, regulations, and National Electric Code (NEC) 

1.

 

Pump MUST be permanently connected to circuit.  If other lights or appliances are also on the same circuit, be 
sure to add their amp loads before calculating wire and circuit breaker sizes.  Use the circuit breaker as the 
master On-Off switch. 

2.

 

If the Super Pump VS pump is being used to replace an existing pump that was controlled by a separate 
mechanical time clock, the Super Pump VS pump should be connected directly to the line power supply, 
bypassing the time clock.  The time clock can then be used to power other equipment (such as a heater, heat 
pump, or booster pump) that requires the filter pump to be operating when used.  If the time clock is used in this 
manner, it should be set to power the equipment during a time cycle when the Super Pump VS pump is 
operating at an appropriate flow rate to operate the other equipment, as defined by the timers set in the Timer 
Menu. See section 6.7 

Summary of Contents for Super Pump VS SP2603VSP

Page 1: ...ermanent magnet motor Super Pump VS is easily installed either as a programmable stand alone pump or with a Hayward or third party controller and features an easy to use digital control interface that...

Page 2: ...Procedure 14 5 Wiring Diagrams 15 5 1 Input Power Wiring Required 15 5 2 Wall Mounted Digital Control Interface Wiring Optional 15 5 3 External Relay Speed Control Wiring Optional for remote selection...

Page 3: ...3 Removing the Ceramic Seat 27 9 4 Seal Installation 27 9 5 Replacing the Impeller and Diffuser 27 9 6 Replacing the Motor Assembly 28 10 Replacement Parts 28 10 1 Parts Diagram 28 10 2 Parts Listing...

Page 4: ...l Electric Code NEC USE OF NON HAYWARD REPLACEMENT PARTS VOIDS WARRANTY ATTENTION INSTALLER THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION OPERATION AND SAFE USE OF THIS VARIABLE SP...

Page 5: ...ARNING Failure to bond pump to pool structure will increase risk for electrocution and could result in injury or death To reduce the risk of electric shock see installation instructions and consult a...

Page 6: ...be in off position and filter manual air relief valve must be in open position Before starting pump all system valves must be set in a position to allow system water to return back to the pool Do not...

Page 7: ...ced hydraulic design Fully programmable with a self contained 24 hour clock and up to 8 custom speed and timer functions For enhanced pool management can be controlled by Hayward or third party pool a...

Page 8: ...ce every 24 hours Check with local requirements for the minimum turnover rate Running the pump at a lower speed may require running the pump for a longer period of time in order to meet the turnover r...

Page 9: ...ARNING Hazardous Pressure Pumps filters and other equipment components of a swimming pool filtration system operate under pressure Incorrectly installed and or improperly tested filtration equipment a...

Page 10: ...required by code Connect ground terminal to electrical service ground 3 Bond pump to pool structure Bonding will connect all metal parts within and around the pool with a continuous wire Bonding redu...

Page 11: ...e section 5 3 for more information regarding connecting Super Pump VS and third party non software compatible Hayward controls 3 Super Pump VS can communicate with and be controlled by Hayward pool an...

Page 12: ...he W S485 terminal tion The cabl t provided on ed for the cabl Figure 4 12 4 wall mount pla plate taking re DR9 on the mo ure 4 12 3 esume norma interface wal moving the Dig GENUINE RE Pump VS Pu part...

Page 13: ...12 2 Re USE ONLY H emoving the I F HAYWARD G Super P nterface Mou igure 4 12 3 A GENUINE RE Pump VS Pu unting Plate to Adding the Bl PLACEMENT ump o access the D lank Cover T PARTS Drive wiring co IS...

Page 14: ...elay contacts as shown in the External Relay Speed Control Wiring diagram See section 5 3 6 If the installation will use the remote stop feature of the drive connect the digital input terminals to the...

Page 15: ...ce Wiring Optional Figure 5 2 1 Connection wire must be rated for a minimum of 300V and may be up to 500 feet in length Use removable 4 position terminal block connectors for wiring connection to inte...

Page 16: ...ing relay contacts to select the speeds set in the Timer Menu see section 6 7 In addition to this section you may also consult the applicable pool control installation manual for electrical connection...

Page 17: ...otor drive PCB taking care to note the wire colors and corresponding numbers next to the connectors Terminal block must be installed with screws facing up to ensure proper connection When communicatin...

Page 18: ...d the SW200 DIP switch 1 must be ON 6 Startup Operation 6 1 Prior to Start Up If it is necessary to perform a water pressure test prior to initial use to ensure plumbing system is functioning properly...

Page 19: ...or ATTENTION Do NOT add chemicals to pool spa system directly in front of pump suction Adding undiluted chemicals may damage pump and voids warranty ATTENTION Before removing strainer cover 1 STOP PUM...

Page 20: ...hrough the setup menus when pressed The and arrow buttons are used to move between displays and to select parameters to edit and the and arrow buttons are used to change parameters 3 Status LEDs The C...

Page 21: ...uals 1 through 4 c Speed X Speed where X equals 1 through 4 4 Diagnostics Menu see section 6 9 to view product diagnostic information a Display Firmware Revision b Drive Serial Number c Motor Drive Fi...

Page 22: ...30 second increments 10 Select Stand Alone or Relay Control Move to next menu item Note See section 5 3 for more detail 11 Enable or Disable Low Temp Operation Move to next menu item 12 Set temperatu...

Page 23: ...s are to run 7 days per week 5 days per week Monday thru Friday or on a single day Monday thru Sunday Each timer is set up in this same manner When the pump is powered and the timers are set up the Ti...

Page 24: ...d without entering the Speeds Menu using the and arrow buttons to change the speed and then pressing the button to save the new speed setting 6 9 Diagnostic Menu Buttons Screen Used Comments 1 Use to...

Page 25: ...operation the above message will be displayed The pump will stop within several seconds and will remain stopped until Stop Resume is pressed a second time at which point the pump will resume normal o...

Page 26: ...volume blower when air purging the pump filter or piping ATTENTION Allowing the pump to freeze with water in it will void the warranty ATTENTION Use ONLY propylene glycol as antifreeze in your pool sp...

Page 27: ...expose the impeller 9 2 Removing the Impeller 3 To prevent the motor shaft from turning secure using a 5 16 hex wrench on the motor shaft through the fan shroud on the back of the pump 4 Remove the im...

Page 28: ...isturb the diffuser gasket 14 Fasten assembly to pump strainer housing using the four 4 3 8 x 2 bolts Be sure housing gasket is in place and lubricated Replace if damaged Tighten bolts alternately and...

Page 29: ...X1600F5 Motor Mounting Plate 1 14 SPX0125z44 Motor Cap Screws Set of 4 1 15 SPX1600Z4 Housing Cap Screw 4 16 SPX2600G1 Mounting Foot Includes Screws 1 17 SPX1600Z52 Mounting Foot Screws Set of 2 1 18...

Page 30: ...asket loaded with debris Remove the strainer housing cover or the skimmer cover Clean the basket and refill the strainer housing with water Tighten the cover 5 Suction side clogged Contact a qualified...

Page 31: ...to the equipment pad 3 Foreign matter in the pump housing Loose stones debris hitting the impeller could be the cause Clean the pump housing 4 Motor bearings noisy from normal wear rust overheating o...

Page 32: ...ical Service for additional assistance Check System Processor failed Indicates that there is a problem with the processor in the motor drive and that the motor drive may need to be replaced Contact Ha...

Page 33: ...IS2603VSP Rev A DATE OF INSTALLATION ____________________ INITIAL PRESSURE GAUGE READING CLEAN FILTER _______________________ PUMP MODEL __________________ 12 Warranty 13 Product Registration Retain t...

Page 34: ...USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 34 of 36 Super Pump VS Pump IS2603VSP Rev A THIS PAGE INTENTIONALLY LEFT BLANK...

Page 35: ...USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 35 of 36 Super Pump VS Pump IS2603VSP Rev A THIS PAGE INTENTIONALLY LEFT BLANK...

Page 36: ...__________________________ Type of Pool Concrete Gunite Vinyl Fiberglass Other_____________________________ New Installation Replacement Installation for In Ground Spa FCC Compliance Statement This de...

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