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TriStar

 Pump Series ___________________                      ______________________________Page 9 of 15       

 

 

Storage/Winterization 

 

  

WARNING – 

Separation Hazard.  

Do not purge the system with compressed air.  Purging 

the system with compressed air can cause components to explode, with risk of severe injury or death to 
anyone nearby.  Use only a low pressure (below 5 PSI), high volume blower when air purging the pump, 
filter, or piping.

 

 
 
 

  

ATTENTION

 

 

Allowing the pump to freeze will void the warranty.

 

 

  

ATTENTION –

 

Use ONLY propylene glycol as antifreeze in your pool/spa system.  Propylene glycol is non-

toxic and will not damage plastic system components; other anti-freezes are highly toxic and may damage plastic components 
in the system.

 

 

Drain all water from pump and piping when expecting freezing temperatures or when storing pump for a long time (see 
instructions below).  Gravity drain system as far as possible. 

 

Keep motor dry and covered during storage.  To avoid condensation/corrosion problems, do NOT cover or wrap pump with 
plastic film or bags. 
 

Storing Pump For Winterization

 

 

  

WARNING –

 

To avoid dangerous or fatal electrical shock hazard, turn OFF power to motor 

before draining pump.  Failure to disconnect power may result in serious personal injury or death.

 

1.  Drain water level below all inlets to the pool. 
2.  Remove drain plugs and strainer cover from strainer housing.  (See Parts Diagram on page 11 of 

this manual for pump component locations.) 

3.  Disconnect pump from mounting pad, wiring (after power has been turned OFF), and piping. 
4.  Once the pump is removed of water, re-install the strainer cover and drain plugs.  Store pump in a 

dry area. 

 
Shaft Seal Change Instructions 

 

IMPORTANT SAFETY INSTRUCTIONS 

PLEASE READ AND FOLLOW ALL INSTRUCTIONS 

 

When servicing electrical equipment, basic safety precautions should always be observed including the following.  Failure to follow 
instructions may result in injury. 

A. 

  

WARNING 

– 

To reduce risk of injury, do not permit children to use this product. 

B.  Disconnect all electrical power service to pump before beginning shaft seal replacement. 
C.  Only qualified personnel should attempt rotary seal replacement.  Contact your local authorized Hayward Dealer or 

service center if you have any questions. 

 

Exercise extreme care in handling both the rotating and the stationary sections of the two-part replacement seal.  Foreign matter or 
improper handling will easily scratch the graphite and ceramic sealing surfaces. 

 

Removing the Motor Assembly  

(See Parts Diagram on page 11 of this manual for pump component locations.)

 

 

 

 

1.  Remove the six (6) 5/16" x 2" hex head bolts

 

(item #17), which hold the motor assembly to the pump/strainer 

housing (item #3), using a 1/2" wrench or socket. 

 

2.  Slide the motor assembly out of the pump/strainer housing (item #3), exposing the diffuser (item #9).  Remove the 

two diffuser screws (item #7), and pull the diffuser (item #9) off of the seal plate (item #15) to expose the impeller 
(item #12). 

 

Summary of Contents for SP3215X20 SP3015EEAZ SP3015X20AZSP3215EE SP3220X25 SP3020EEAZ SP3020X25AZSP3220EE

Page 1: ...educing maintenance requirements NOTE To prevent potential injury and to avoid unnecessary service calls read this manual carefully and completely SAVE THIS INSTRUCTION MANUAL HAYWARD POOL PRODUCTS INC 620 DIVISION STREET ELIZABETH NJ 07207 908 351 5400 WWW HAYWARDPOOL COM TriStar Pump Replacement Guide TriStar TriStar Super II Super II Model No Model No Model No Model No Full Rated Max Rated Full...

Page 2: ...t cannot be readily disassembled for storage A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity Though this product is designed for outdoor use it is strongly advised to protect the electrical components from the weather Select a well drained area one that will not flood when it rains It requires free circulation...

Page 3: ...n suction outlets and or suction outlet covers which are damaged broken cracked missing or unsecured cause severe injury and or death due to the following entrapment hazards Hair Entrapment Hair can become entangled in suction outlet cover Limb Entrapment A limb inserted into an opening of a suction outlet sump or suction outlet cover that is damaged broken cracked missing or not securely attached...

Page 4: ... filter manual air relief valve must be in open position Do not operate pool and spa circulation system if a system component is not assembled properly damaged or missing Do not operate pool and spa circulation system unless filter air relief valve body is in locked position in filter upper body All suction and discharge valves MUST be OPEN when starting the circulation system Failure to do so cou...

Page 5: ...meet all local and national codes Fasten pump to base or pad with screws or bolts to further reduce vibration and stress on pipe or hose joints The base MUST be solid level rigid and vibration free Pump mount must Allow pump inlet height to be as close to water level as possible Allow use of short direct suction pipe to reduce friction losses Allow for gate valves in suction and discharge piping B...

Page 6: ...connecting to electrical power supply Failure to ground and bond pump motor can cause serious or fatal electrical shock hazard Do NOT ground to a gas supply line To avoid dangerous or fatal electrical shock turn OFF power to motor before working on electrical connections Ground Fault Circuit Interrupter GFCI tripping indicates electrical problem If GFCI trips and won t reset consult electrician to...

Page 7: ...nt metal piping except gas piping and conduit within 5 ft 1 5 m of inside walls of swimming pool spa or hot tub Wiring WARNING All wiring must be done by a licensed electrician Pump MUST be permanently connected to circuit If other lights or appliances are also on the same circuit be sure to add their amp loads before calculating wire and circuit breaker sizes Use the load circuit breaker as the M...

Page 8: ... piping system using filter manual air relief valve See filter owner s manual for more details 4 If water source is higher than the pump pump will prime itself when suction and outlet valves are opened If water source is lower than the pump unscrew and remove strainer cover fill strainer housing with water 5 Clean and lubricate strainer cover O ring with Jack s 327 if necessary 6 Replace strainer ...

Page 9: ...over from strainer housing See Parts Diagram on page 11 of this manual for pump component locations 3 Disconnect pump from mounting pad wiring after power has been turned OFF and piping 4 Once the pump is removed of water re install the strainer cover and drain plugs Store pump in a dry area Shaft Seal Change Instructions IMPORTANT SAFETY INSTRUCTIONS PLEASE READ AND FOLLOW ALL INSTRUCTIONS When s...

Page 10: ...press it firmly into the recess of the seal plate item 15 with the polished ceramic surface facing out 9 Reassemble the motor to the seal plate item 15 using the four 4 3 8 x 1 bolts item 18 and re attach the motor support item 20 to the seal plate item 15 10 Gently wipe the black polished surface of the spring seal assembly item 13 with a soft cotton cloth 11 Press the spring seal assembly item 1...

Page 11: ...1 2 SPX3200UG Union Gasket 1 3 SPX3200A Pump Strainer Housing 2 x 2 1 2 with Drain Plugs threaded style 1 4 SPX3200DLS Strainer Cover Kit Includes Strainer Cover Lock Ring O Ring 10 SPX3200DLSB Strainer Cover Kit Biguanide Sanitizer Applications Only NOT Pressure Testable 10 5 SPX3200S Strainer Cover O Ring 10 6 SPX3200M Strainer Basket 15 7 SPX3200Z8 Diffuser Screw 1 8 SPX4000Z1 Diffuser O Ring 1...

Page 12: ...3207Z1BER SPX3207Z1PE SPX3207C SP3210EE SPX3210Z1BER SPX3210Z1PE SPX3210C SP3215EE SPX3215Z1BER SPX3215Z1PE SPX3215C SP3220EE SPX3220Z1BER SPX3220Z1PE SPX3220C SP3230EE SPX3230Z1BER SPX3230Z1PE SPX3230C SP32102EE SPX3210Z2BER SPX3210Z2PE SPX3210C SP32152EE SPX3215Z2BER SPX3215Z2PE SPX3215C SP32202EE SPX3220Z2BER SPX3220Z2PE SPX3220C Full Rate Pumps SP323063 SPX3230Z1DR SPX3230Z1PE3 SPX3230C SP3205...

Page 13: ...iner housing is filled with water and cover o ring is clean Ensure o ring is properly seated in the cover o ring groove Ensure o ring sealing surface is lubricated with Jack s 327 and that strainer cover is locked firmly in position Lubricant will help to create a tighter seal 2 Loose connections on suction side Solution Tighten pipe union connections NOTE Any self priming pump will not prime if t...

Page 14: ...any joint low water level in pool and unrestricted discharge return lines Solution Correct suction condition or throttle return lines if practical Holding hand over return fitting will sometimes prove this point or putting in a smaller eyeball fitting 2 Vibration due to improper mounting etc Solution Mount the pump on a level surface and secure the pump to the equipment pad 3 Foreign matter in pum...

Page 15: ...he warranty period except as a result of freezing negligence improper installation use or care shall be repaired or replaced at our option without charge within 90 days of the receipt of defective product barring unforeseen delays To obtain warranty replacements or repair defective components or parts should be returned transportation paid to the place of purchase or to the nearest authorized Hayw...

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