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TriStar

 Pump Series __________            _____                 ______________________________ Page 4 of 15

 

 

 

 

WARNING

 – 

Hazardous Pressure.

  Pool and spa water circulation systems operate under 

hazardous pressure during start-up, normal operation, and after pump shut-off.  Stand clear of circulation 
system equipment during pump start-up.  Failure to follow safety and operation instructions could result in 
violent separation of the pump housing and cover due to pressure in the system, which could cause property 
damage, severe personal injury, or death.  Before servicing pool and spa water circulation system, all 
system and pump controls must be in off position and filter manual air relief valve must be in open 
position.  Before starting system pump, all system valves must be set in a position to allow system water to 

return back to the pool.  Do not change filter control valve position while system pump is running.  Before starting system pump, fully 
open filter manual air relief valve.  Do not close filter manual air relief valve until a steady stream of water (not air or air and water 
mix) is discharged from the valve.  All suction and discharge valves

 MUST 

be

 OPEN 

when starting the circulation system.  Failure to 

do so could result in severe personal injury and/or property damage.   
 

 

 

WARNING

 –

 

Separation Hazard.

  Failure to follow safety and operation instructions could 

result in violent separation of pump components.  Strainer cover must be properly secured to pump housing 
with strainer cover lock ring.  Before servicing pool and spa circulation system, all system and pump 
controls must be in off position and filter manual air relief valve must be in open position.  Do not operate 
pool and spa circulation system if a system component is not assembled properly, damaged, or missing.  Do 
not operate pool and spa circulation system unless filter air relief valve body is in locked position in filter 
upper body.  All suction and discharge valves

 MUST 

be

 OPEN 

when starting the circulation system.  

Failure to do so could result in severe personal injury and/or property damage.

 

 

 

WARNING

 – 

Never operate or test the circulation system at more than 50 PSI.

 

 

 

WARNING

 – 

Fire and burn hazard.

  Motors operate at high temperatures and if they are not properly isolated from 

any flammable structures or foreign debris they can cause fires, which may cause severe personal injury or death.  It is also necessary 
to allow the motor to cool for at least 20 minutes prior to maintenance to minimize the risk for burns.

     

 

 

WARNING

 – 

Failure to

 

install according to defined instructions may result in severe personal injury or death.

    

   
 

General Information 

 

Introduction 

 

This manual contains information for the proper installation and operation of the Hayward TriStar Pump Series.  The 
instructions in this manual 

MUST

 be followed precisely.  

Failure to install according to defined instructions will void 

warranty. 

 

 

Product Benefits 

 

The new TriStar Pump’s advanced fluid dynamic design optimizes the three essential pump elements to deliver superior flow, 
energy efficiency, and quietness.  Plus, the heavy-duty pump and motor construction operates cooler for years of 
dependability.  It is the first to feature a Tri-Lock cam and ramp strainer cover design that closes with less than a quarter turn, 
and the TriStar’s super-sized, smooth no-rib basket with extra leaf-holding capacity is easy to clean.  TriStar has a variety of 
bases available to seamlessly retrofit to existing filtration systems. 
 
 
 
 
 
 
 
 
 

Summary of Contents for SP3215X20 SP3015EEAZ SP3015X20AZSP3215EE SP3220X25 SP3020EEAZ SP3020X25AZSP3220EE

Page 1: ...educing maintenance requirements NOTE To prevent potential injury and to avoid unnecessary service calls read this manual carefully and completely SAVE THIS INSTRUCTION MANUAL HAYWARD POOL PRODUCTS INC 620 DIVISION STREET ELIZABETH NJ 07207 908 351 5400 WWW HAYWARDPOOL COM TriStar Pump Replacement Guide TriStar TriStar Super II Super II Model No Model No Model No Model No Full Rated Max Rated Full...

Page 2: ...t cannot be readily disassembled for storage A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity Though this product is designed for outdoor use it is strongly advised to protect the electrical components from the weather Select a well drained area one that will not flood when it rains It requires free circulation...

Page 3: ...n suction outlets and or suction outlet covers which are damaged broken cracked missing or unsecured cause severe injury and or death due to the following entrapment hazards Hair Entrapment Hair can become entangled in suction outlet cover Limb Entrapment A limb inserted into an opening of a suction outlet sump or suction outlet cover that is damaged broken cracked missing or not securely attached...

Page 4: ... filter manual air relief valve must be in open position Do not operate pool and spa circulation system if a system component is not assembled properly damaged or missing Do not operate pool and spa circulation system unless filter air relief valve body is in locked position in filter upper body All suction and discharge valves MUST be OPEN when starting the circulation system Failure to do so cou...

Page 5: ...meet all local and national codes Fasten pump to base or pad with screws or bolts to further reduce vibration and stress on pipe or hose joints The base MUST be solid level rigid and vibration free Pump mount must Allow pump inlet height to be as close to water level as possible Allow use of short direct suction pipe to reduce friction losses Allow for gate valves in suction and discharge piping B...

Page 6: ...connecting to electrical power supply Failure to ground and bond pump motor can cause serious or fatal electrical shock hazard Do NOT ground to a gas supply line To avoid dangerous or fatal electrical shock turn OFF power to motor before working on electrical connections Ground Fault Circuit Interrupter GFCI tripping indicates electrical problem If GFCI trips and won t reset consult electrician to...

Page 7: ...nt metal piping except gas piping and conduit within 5 ft 1 5 m of inside walls of swimming pool spa or hot tub Wiring WARNING All wiring must be done by a licensed electrician Pump MUST be permanently connected to circuit If other lights or appliances are also on the same circuit be sure to add their amp loads before calculating wire and circuit breaker sizes Use the load circuit breaker as the M...

Page 8: ... piping system using filter manual air relief valve See filter owner s manual for more details 4 If water source is higher than the pump pump will prime itself when suction and outlet valves are opened If water source is lower than the pump unscrew and remove strainer cover fill strainer housing with water 5 Clean and lubricate strainer cover O ring with Jack s 327 if necessary 6 Replace strainer ...

Page 9: ...over from strainer housing See Parts Diagram on page 11 of this manual for pump component locations 3 Disconnect pump from mounting pad wiring after power has been turned OFF and piping 4 Once the pump is removed of water re install the strainer cover and drain plugs Store pump in a dry area Shaft Seal Change Instructions IMPORTANT SAFETY INSTRUCTIONS PLEASE READ AND FOLLOW ALL INSTRUCTIONS When s...

Page 10: ...press it firmly into the recess of the seal plate item 15 with the polished ceramic surface facing out 9 Reassemble the motor to the seal plate item 15 using the four 4 3 8 x 1 bolts item 18 and re attach the motor support item 20 to the seal plate item 15 10 Gently wipe the black polished surface of the spring seal assembly item 13 with a soft cotton cloth 11 Press the spring seal assembly item 1...

Page 11: ...1 2 SPX3200UG Union Gasket 1 3 SPX3200A Pump Strainer Housing 2 x 2 1 2 with Drain Plugs threaded style 1 4 SPX3200DLS Strainer Cover Kit Includes Strainer Cover Lock Ring O Ring 10 SPX3200DLSB Strainer Cover Kit Biguanide Sanitizer Applications Only NOT Pressure Testable 10 5 SPX3200S Strainer Cover O Ring 10 6 SPX3200M Strainer Basket 15 7 SPX3200Z8 Diffuser Screw 1 8 SPX4000Z1 Diffuser O Ring 1...

Page 12: ...3207Z1BER SPX3207Z1PE SPX3207C SP3210EE SPX3210Z1BER SPX3210Z1PE SPX3210C SP3215EE SPX3215Z1BER SPX3215Z1PE SPX3215C SP3220EE SPX3220Z1BER SPX3220Z1PE SPX3220C SP3230EE SPX3230Z1BER SPX3230Z1PE SPX3230C SP32102EE SPX3210Z2BER SPX3210Z2PE SPX3210C SP32152EE SPX3215Z2BER SPX3215Z2PE SPX3215C SP32202EE SPX3220Z2BER SPX3220Z2PE SPX3220C Full Rate Pumps SP323063 SPX3230Z1DR SPX3230Z1PE3 SPX3230C SP3205...

Page 13: ...iner housing is filled with water and cover o ring is clean Ensure o ring is properly seated in the cover o ring groove Ensure o ring sealing surface is lubricated with Jack s 327 and that strainer cover is locked firmly in position Lubricant will help to create a tighter seal 2 Loose connections on suction side Solution Tighten pipe union connections NOTE Any self priming pump will not prime if t...

Page 14: ...any joint low water level in pool and unrestricted discharge return lines Solution Correct suction condition or throttle return lines if practical Holding hand over return fitting will sometimes prove this point or putting in a smaller eyeball fitting 2 Vibration due to improper mounting etc Solution Mount the pump on a level surface and secure the pump to the equipment pad 3 Foreign matter in pum...

Page 15: ...he warranty period except as a result of freezing negligence improper installation use or care shall be repaired or replaced at our option without charge within 90 days of the receipt of defective product barring unforeseen delays To obtain warranty replacements or repair defective components or parts should be returned transportation paid to the place of purchase or to the nearest authorized Hayw...

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