Hayward OmniLogic Installation Manual Download

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Summary of Contents for OmniLogic

Page 1: ...ision Street Elizabeth NJ 07207 www hayward com OmniLogic Installation Manual HLBASE Contents Before You Begin 1 Overview 1 Preparing Pool Spa Water 4 Mounting Equipment 6 Plumbing 9 Wiring 13 System Startup 23 Configuration Wizard 24 Automation and Chlorination 092472 RevA ...

Page 2: ... A green colored terminal or a terminal marked G GR Ground or Grounding is lo cated inside the supply terminal box or compartment To reduce the risk of electric shock this terminal must be connected to the grounding means provided in the electrical supply service panel with a continuous copper wire equivalent in size the circuit conductors supplying this equipment WARNING Disconnect all AC power d...

Page 3: ...in accordance with the instructions may cause harm ful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more ...

Page 4: ...ation 9 TurboCell 12 FlowSwitch 12 Electrical MainService 14 Wiring Grounding and Bonding 14 Circuit Breaker Installation and Wiring 14 General Purpose Outlet 14 OmniLogic Power 14 Pool Equipment Connection Table 15 High Voltage Pool Equipment 16 Low Voltage Wiring 17 Final Steps BeforeStartup 23 Startup and Startup and Configuration Wizard 24 Configuration Bodies of Water 25 Filter Pumps 25 Heate...

Page 5: ...heater low voltage outputs and 4 actuator outputs HLDIMMER Light Dimmer Relay Kit HLRELAY Single high voltage relay kit HLWLAN Wireless home network connectivity eliminates the need to hard wire the OmniLogic to the home s router access point HLWALLMOUNT Wired Wall Mount Remote Terminal GVA 24 Valve Actuator V A xx Valve Actuator xx 1P 1 5 pos seal 2P 2 pos seal NOTE Before installing this product...

Page 6: ...ical dispensers and more control up to 4 automatic valve actuators including pool and spa valves water feature valves cleaner valves and more control up to 4 heaters or low voltage equipment including gas heaters electric heat pumps and solar heaters as well as various low voltage devices inputs for up to 4 temperature sensors or external input devices ethernet port for wired connection to the hom...

Page 7: ...ue to bather load rainfall temperature and the pool s cleanliness Installation Steps DANGER of Death Injury or Property Damage if procedure not followed Dead front removal is required for this installation Power to the OmniLogic panel MUST be shut off before the dead front is removed This means a complete shutdown of power to the entire OmniLogic panel Details on each installation step are present...

Page 8: ...is above 0 2 scaling and staining will occur Use the chart below to determine the saturation index The pool s chemistry must be balanced BEFORE activating the OmniLogic s optional chlorinator function NOTE If the pool does not have new water add metal remover and non copper based algaecide to the pool per manufacturer s instructions This ensures a quick troublefree transfer to the OmniLogic system...

Page 9: ...level will reduce the efficiency of the sanitization and result in low chlorine production A high salt level can cause the OmniLogic to stop chlorinating The salt in your pool spa is constantly recycled and the loss of salt throughout the swimming season should be minimal This loss is due primarily to the addition of water because of splashing backwashing or draining because of rain Salt is not lo...

Page 10: ...ation note that the standard cables supplied with the included flow switch and temperature sensors as well as optional accessories like Hayward TurboCells and actuators are all 15 ft 5m long The OmniLogic weighs close to 60lbs and will require two people to position and install Select the proper location and mounting hardware given the size and weight of the unit The OmniLogic mounting brackets re...

Page 11: ...o the plumbing overview diagram 1 Drill a 3 8 10mm diameter hole in the PVC piping and remove all chips and burrs 2 Insert sensor until O ring collar sits flush on the hole 3 Position hose clamp over the sensor and gently tighten until O ring makes an adequate seal Do not overtighten Air Sensor Mount the air sensor outdoors IMPORTANT The air sensor must not be mounted in direct sunlight Solar Sens...

Page 12: ...ote Terminal Hayward offers an optional wired remote terminals for the OmniLogic giving you the ability to control your pool s functions from a remote location away from the pool pad The OmniLogic can also be controlled remotely by various internet enabled devices such as phones tablets and PCs HLWALLMOUNT The HLWALLMOUNT is a wired touchscreen remote terminal designed to be mounted up to 500 away...

Page 13: ... is in the pool only operating mode 6 The plumbing diagram above is intended to be used as a general guideline and is not a complete plumbing schematic for the pool 7 The air sensor must be installed if the freeze protection feature is enabled for the filter valves chlorinator other pool functions FILTER SOLAR BOOST PUMP SOLAR VALVE HEATER HEAT PUMP HEATER BYPASS VALVE manual CELL FLOW SWITCH CHEC...

Page 14: ...handled manually 6 If any water feature or pressure side cleaner boost pumps are used be sure to enable the interlock feature see CONFIGURATION for details to ensure that the pumps operate only when the Pool Filter pump is on and the system is in the pool only operating mode 7 The plumbing diagram on page 9 is intended to be used as a general guideline and is not a complete plumbing schematic for ...

Page 15: ...med to accommodate spillover if desired Note that spillover operation will be automatically suspended whenever the spa filter pump is turned on 5 The chlorinator cell and flow switch must be installed in the heater return path If spillover is enabled then the OmniLogic can chlorinate both the pool and spa during spillover operation Otherwise the OmniLogic will only chlorinate the pool when the spa...

Page 16: ...ow switch is required if using the optional TurboCell for chlorination or an AQL CHEM2 for pH dispensing The flow switch is a safety device that ensures that water is flowing through the cell before the OmniLogic starts to generate chlorine or dispenses acid The flow switch must be plumbed in the same section of plumbing as the TurboCell Failure to properly install the flow switch can result in ex...

Page 17: ...uators sensors remote keypad etc High voltage connections will be made to pumps lights etc as well as providing direct input power to the Control Center Always Ensure that Power is disconnected prior to performing any wiring Follow all local and NEC CEC if applicable codes Use copper conductors only Remove power to the OmniLogic subpanel before removing the deadfront ...

Page 18: ...is provided on the outside bottom of the OmniLogic enclosure Circuit Breaker Installation and Wiring Circuit breakers are to be supplied by the installer Refer to the circuit breaker chart below for a list of suitable circuit breakers that can be used Follow the code and the circuit breaker manufacturer s rating requirements regarding the size and temperature rating for wiring Note that some pool ...

Page 19: ...LIOEXPAND or HLRELAY s see Accessories When wiring pool equipment to the OmniLogic keep a record of all connections You ll need to record which input output is used and what equipment is attached To aid in this process use the table below To identify the vari ous inputs outputs refer to the diagram on the side of the table After attaching a equipment to the OmniLogic fill in the appropriate inform...

Page 20: ...g Record all connections using the table on page 15 WARNING Do not use the OmniLogic to control an automatic pool cover Swimmers may become entrapped underneath the cover Two speed filter pump Requires two relays for proper operation of both speeds NOTE When selecting relays for two speed operation note that both relays must be within the Relay Bank HLRELAYBANK or neither relay should be within th...

Page 21: ...lowing the OmniLogic to automatically generate the correct amount of chlorine and dispense the proper amount of pH reducer Together they provide an automated system controlling both sanitization and pH balance Refer to the HL CHEM s owner s manual for detailed pH dispense wiring instructions Low Voltage Wiring Valve Actuators The OmniLogic HLBASE can control up to four automatic valve actuators Wh...

Page 22: ...several popular heaters Refer to the diagram on page 15 for the location of heater connections LVR on the OmniLogic Main Board Record all connections in the Connection Table Generic Heaters 1 Wire heater to 120 240V power source per the instructions in the heater manual The OmniLogic does NOT control the power going to the heater 2 Wire the OmniLogic dry contact heater output per the diagram below...

Page 23: ... t make any difference which is selected the OmniLogic will take control 7 Heater display should be bO for bypass On 8 Heater will fire whenever OmniLogic requests when OmniLogic Heater LED is illuminated Pentair Purex MiniMax 1 Turn power off to heater 2 Remove factory installed jumper from the Ext Switch connector 3 Wire the OmniLogic to the Ext Switch connector as shown below 4 The wires to the...

Page 24: ...display OFF when it is being remotely controlled by the OmniLogic Some homeowners see the OFF display and thinking this is a mistake change the mode to POOL or SPA which then disables the remote control by the OmniLogic To prevent this Remove the heater touch pad connector P5 which will disable the touchpad STA RITE Heater 1 Turn power off to heater 2 Remove upper jacket and open the control box 3...

Page 25: ... If both solar and dual equipment are desired another temperature sensor must be purchased separately The sensors are provided with a 15 ft cable If a longer cable is required contact the Hayward service dept 908 355 7995 for information on suitable cable types and splices Wire sensors as shown below Record all connections using the table on page 15 External Input Interlock The External Input Inte...

Page 26: ...e diagram below Although the High Speed Bus has 5 screw terminals screw 5 is not used Refer to the HLWALLMOUNT manual for maximum distances and complete installation instructions HL CHEM ORP and pH Sensing Kit Plug in the connector from the HL CHEM into one of the Low Speed Bus connectors on the main PCB in the OmniLogic Control Center as shown below Refer to the HLCHEM manual for complete install...

Page 27: ...RELAY a wire connection must be made at the OmniLogic Main Board At startup the OmniLogic will detect the HLRELAY and allow the user to configure the additional relay s in the CONFIGURATION WIZARD Refer to the HLRELAY manual for installation instructions HLWLAN The HLWLAN can be mounted up to 25ft away from the OmniLogic and requires an ethernet connection to the OmniLogic as well as a power conne...

Page 28: ...ton before allowing you to advance If a wrong selection has been made touch the Delete button to avoid saving Some settings can be made by sliding a bar left or right to decrease or increase a value You may be required to assign names to equipment In this case a keyboard will be displayed and you ll be able to type the desired name After naming the equipment save then advance This method is repeat...

Page 29: ...e name During initial configuration the box will be blank Select the box and then use the keyboard to enter the desired name of the body of water Size of Pool Enter the pool size in gallons If you re not certain the size of your pool refer to the chart below to help determine the pool capacity How Many Filter Pumps This question is for this BOW only For example If you have 2 pumps one for the pool...

Page 30: ...the pool and plumbed equipment against freeze damage during cold temperatures If freeze protection is enabled AND the air temperature sensor falls below the freeze threshold the OmniLogic will turn on the filter pump to circulate the water If two BOWs are configured the valves will also alternate between the pool and spa every 30 minutes and the filter pump will turn off while the valves are turni...

Page 31: ...is BOW you can set the Priority for which heater you d like to use first selection 1 If the priority heater can t meet the demand the next heater will start selection 2 Heater Priority Duration Set the amount of time that you will allow the priority heater 1 to heat before allowing the next heater to start If the priority heater meets the demand within this time frame the next heater will not be u...

Page 32: ...elected ORP Setpoint Set the desired ORP level which is measured in mV 650mV is the default The OmniLogic will continuously measure ORP and generate the proper amount of chlorine to maintain this setpoint ORP Timeout Select a timeout interval If the OmniLogic has been chlorinating for more than the selected ORP timeout without reaching the desired level the chlorinator will turn off and display an...

Page 33: ...f single speed or two speed pump is selected Which Relay is it Wired to If using a single speed or two speed pump you ll be asked which relay s is wired to the pump If a value is already shown in the box es advance to the next screen If no value is shown selecting the box will bring you to a table showing all detected relays Select the proper relay s from the table and touch the Save button to sav...

Page 34: ...es and you can advance to the next screen to continue the pump configuration If VSP is selected Which Hayward Unique Address If using a VSP for your water feature pump you ll be asked what is the Hayward Unique Address HUA If a value is already shown in the box advance to the next screen If no value is shown selecting the box will bring you to a table showing all detected devices Select the proper...

Page 35: ...box es and you can advance to the next screen to continue the ColorLogic configuration How Many Accessories Select the number of accessories that will be used for this BOW only You ll have an opportunity to configure accessories for the spa and also the backyard at a later point If 1 or more is selected Select and Configure Accessories At this screen you can add delete and configure your accessori...

Page 36: ...BOW Do You Have an Air Temperature Sensor Select whether there is an air temperature sensor wired to the OmniLogic If Yes is selected Where is the Sensor Wired Touching the box will bring you to a table showing all detected sensors connections Select the sensor connection used for the air sensor typi cally SENS2 and touch the Save button to save The sensor connection should now be shown in the box...

Page 37: ...le of this is would be the desire to turn on walkway lighting slave every time the pool deck lights master are turned on This equipment could have been wired together to accomplish the same function but by interlocking the walkway lights to the deck lights you ll maintain the ability to turn on the walkway lights independently An interlock can also control pool equipment based on the state of a te...

Page 38: ...mally open switches select High For normally closed switches select Low The OmniLogic will summarize the interlock logic If the statement is true select Yes If not select No and edit the interlock If Filter is selected Select Body of Water s Filter you Wish to Interlock to Touch the box and select the BOW that the filter pump master is attached to Interlock is Active When Filter is Select the stat...

Page 39: ...d autho rized warranty service center For more information on authorized service centers please contact the Hayward Technical Service Support Center 61 Whitecap Road North Kingstown RI 02852 or visit the Hayward web site at www hayward com WARRANTY EXCLUSIONS 1 Material supplied or workmanship performed by others in process of installation 2 Damage resulting from improper installation including in...

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Page 44: ...VISIT OUR WEBSITE AT www hayward com Hayward is a registered trademark and OmniLogic AquaRite and Sense Dispense are trademarks of Hayward Industries Inc 2013 Hayward Industries Inc All other trademarks not owned by Hayward are the property of their respective owners Hayward is not in any way affiliated with or endorsed by those third parties ...

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