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Setup of Stenner pump and tank

Refer to the included Stenner manual for specific information on installing, securing
and use of the pump and tank.

Install the Feed Tube and Injector assembly into the return

pipe

1. Drill 7/16" hole on the UNDERSIDE of the pool's return pipe AFTER the electro-

lytic cell and flow switch.

Be sure there is at least 10" of clearance under the pipe before drilling. Clear out any
PVC shavings and make sure there are no sharp edges within the hole.

OPTIONAL: The injector assembly (saddle fitting, check valve, short length of feed
tube, and flow indicator) should be installed on the underside of the plumbing to
ensure that the flow indicator maintains a vertical orientation.  If there is not enough
space underneath the plumbing, the assembly may be mounted on the top or side of
the plumbing as long as the flow indicator is in a position that has enough feed tube
length to allow it to be oriented vertically when flow reading is required.

2. Connect the Flow Indicator to the Injector

NOTE: Two injector valves are included with the AQL-CHEM-3.  Discard the shorter
injector as it does not included a flow-check system and must not be used. The
correct injector has a flow direction indicator as shown in the diagram below.

Cut a 2" piece of 1/4" tubing to connect the injector to the flow indicator.  With the
fittings loose, insert the tubing firmly into each component and handtighten fittings
until tubing is secure. Note that the flow Indicator and the injector are directional and
must be assembled in the proper orientation according to the diagram below.

Feed Tube

Stenner pump

Pool Return Pipe

Injector Assembly

Output

Input

3.  Fasten the Injector assembly to the return pipe and install the Feed Tube

Fasten the injector assembly to the return pipe by pushing the injector fitting into the
7/16" hole.  Tighten the hose clamp until the assembly is snug against the return pipe.
Do not overtighten.

Cut the 20' feed tube to the desired length.  Connect one end of the feed tube to the
injector assembly by firmly pushing it into the flow indicator and handtightening the
fitting.  Connect the other end of the feed tube to the output side of the Stenner pump
as shown below.

Fill the tank

Fill the tank with acid based on the guidelines provided in this manual and the Stenner
manual.

Use a diluted mixture of 4 parts water to 1 part Muriatic acid (20º Baume hydrochloric
acid 31.45% by weight).  Always add acid to water, and do so slowly.  Fill the 15 gallon
tank to the following levels:

5 gallons of 4:1 solution for pools up to 15,000 gallons of water

10 gallons of 4:1 solution for pools up to 30,000 gallons of water

15 gallons of 4:1 solution for pool above 30,000 gallons of water

Connect the AQL-CHEM-3 to the Aqua Rite Pro or Pro
Logic control

Plug the Stenner pump's linecord into the pH Dispense pigtail of the Aqua Rite Pro or
Pro Logic.  This pigtail is provided with the AQL-CHEM. If the pigtail isn't already
installed, refer to the AQL-CHEM product manual for installation instructions.

Program the Aqua Rite Pro or Pro Logic

The pool control must now be programmed to operate the AQL-CHEM-3.  Refer to the
Aqua Rite Pro or Pro Logic operation manual for specific programming instructions.

Flow Indicator

2” length tubing

Injector Valve

Flow direction

Flow direction

Insert tubing firmly into fittings

Ferrule

Connecting Nut

Summary of Contents for Aqua Rite® Pro

Page 1: ...hemi hemi hemi hemi hemis s s s st t t t tr r r r ry y y y y Aqua Rite Pro Aqua Rite Pro Aqua Rite Pro Aqua Rite Pro Aqua Rite Pro Pro Logic Pro Logic Pro Logic Pro Logic Pro Logic Installation and Operation Manual AQL CHEM 3 120 AQL CHEM 3 240 and for T M vB rd www haywardnet com ...

Page 2: ...ter Keep equipment maintained The pump tube must be replaced annually to avoid wear out and leaks The system should be inspected annually Don t open the lid Slightly tip tank to check for liquid level To service personnel Perform dilution by adding water to tank then adding the acid To prevent violent boiling and splashing always add acid to water and do so slowly Always dilute acid according to m...

Page 3: ...t used may be discarded 1 Mounting bracket pre installed 1 Rain roof 1 Stenner Installation Manual 1 Flow Indicator 2 Injector Valves short injector valve is not used and can be discarded 1 Hose clamp 1AQL CHEM 3Manual Safety Refer to the Stenner manual included with the dispenser for specific safety informa tion related to that product Because the AQL CHEM 3 system uses muriatic acid refer to the...

Page 4: ...t supplied to fasten the tank as appropriate for your locality Follow the installation checklist to verify proper operation upon installation and at the beginning of each pool season Before you begin Properly balance the pool chemistry TheAQL CHEM 3 is designed to maintain a pool s pH not correct an out of balance pool Plan the mounting location of the AQL CHEM 3 Look for an easily accessible loca...

Page 5: ...tenner pump tank Installation of the Feed Tube and Injector assembly to the return plumbing Connection of theAQL CHEM 3 to the pool control Programming the pool control for use with theAQL CHEM 3 Filling the Stenner pump tank s o r r t FROM POOL TO POOL FROM SPA TO SPA Output Input Stenner Pump ...

Page 6: ...n the top or side of the plumbing as long as the flow indicator is in a position that has enough feed tube length to allow it to be oriented vertically when flow reading is required 2 ConnecttheFlowIndicatortotheInjector NOTE Two injector valves are included with theAQL CHEM 3 Discard the shorter injector as it does not included a flow check system and must not be used The correct injector has a f...

Page 7: ...nd the Stenner manual Use a diluted mixture of 4 parts water to 1 part Muriatic acid 20º Baume hydrochloric acid 31 45 by weight Always add acid to water and do so slowly Fill the 15 gallon tank to the following levels 5 gallons of 4 1 solution for pools up to 15 000 gallons of water 10 gallons of 4 1 solution for pools up to 30 000 gallons of water 15 gallons of 4 1 solution for pool above 30 000...

Page 8: ...use and safety of the system Operation Enable the Stenner pump by putting the toggle switch in the ON position according to the diagram below Reinstall the protective roof for normal operation Purge air out of the system by using the 15 minute force feed until the flow indicator shows that the acid solution is flowing To do this use the following procedure Aqua Rite Pro 1 Press the Settings button...

Page 9: ... manual for additional instructions relating directly to the pump operation and service Troubleshooting If the tank is full but the pool s pH is not adjusting or if the pool control continues to show a pH timeout indication Check flow indicator for proper flow Ensure that the acid dilution is correct Check for leaks pump tube suction tube discharge tube all fittings Check pool chemistry especially...

Page 10: ...9 C T w S A D T 4 W R c re W E S R ti re ...

Page 11: ...NS 1 Material supplied or workmanship performed by others in process of installation 2 Damage resulting from improper installation including installation on pools larger than the product rating 3 Problems resulting from failure to install operate or maintain the product s in accordance with the recommendations contained in the owners manual s 4 Problems resulting from failure to maintain pool wate...

Page 12: ...T M Work less play more with chemistry automation 092438A RevB Copyright 2010 Hayward 620 Division St Elizabeth NJ 07207 ...

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