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Before You Begin

Compatibility

The AQL-CHEM-3-120 (120VAC) and AQL-CHEM-3-240 (240VAC) are compatible
with all Hayward Aqua Rite Pro and Pro Logic pool controls using an AQL-CHEM
Sense & Dispense system.  The AQL-CHEM-3 is not compatible with Aqua Rite or
Aqua Logic controls.

Description

The AQL-CHEM-3 is an automatic acid dispensing system which utilizes a Stenner
45M Series acid pump and 15 gallon tank to lower the pH level in your swimming pool.
When used with a Hayward AQL-CHEM ORP and pH Sensing Kit, the Hayward Aqua
Rite Pro or Pro Logic pool control will measure the pool's pH and, if too high, automati-
cally enable the AQL-CHEM-3 to dispense muriatic acid into the pool until the pH
reaches the desired level.

What's included

Ensure that the following contents have been included in the AQL-CHEM-3 box:

Stenner 45M Series acid pump and 15 gallon tank containing:

3 Connecting nuts
3 Ferrules
1 Weighted strainer (pre-installed)
1 20' Roll of suction/discharge tubing 1/4" UV black
1 Spare pump tube
1 Injection fitting (not used, may be discarded)
1 Mounting bracket (pre-installed)
1 Rain roof
1 Stenner Installation Manual

1 Flow Indicator

2 Injector Valves (short injector valve is not used and can be discarded)

1 Hose clamp

1 AQL-CHEM-3 Manual

Safety

Refer to the Stenner manual included with the dispenser for specific safety informa-
tion related to that product.  Because the AQL-CHEM-3 system uses muriatic acid,
refer to the additional information below:

Always use the proper dilution in the acid feed system (4:1 dilution of 20° Baume
hydrochloric acid 31.45% by weight or equivalent).

To prevent violent boiling and splashing, ALWAYS ADD ACID TO WATER;
never add water to acid to dilute it. Some use the rhyme “do as you oughta- add
acid to water”.

Strictly follow the acid vendor’s safety and handling protocols including hand,
body and eye protection when transferring or handling acid.

Fill the 15 gallon tank to the following levels:

5 gallons of 4:1 solution for pools up to 15,000 gallons of water
10 gallons of 4:1 solution for pools up to 30,000 gallons of water
15 gallons of 4:1 solution for pool above 30,000 gallons of water

This limits the available acid in the event that equipment malfunctions and emp-
ties the tank into the pool or spa.

Summary of Contents for Aqua Rite® Pro

Page 1: ...hemi hemi hemi hemi hemis s s s st t t t tr r r r ry y y y y Aqua Rite Pro Aqua Rite Pro Aqua Rite Pro Aqua Rite Pro Aqua Rite Pro Pro Logic Pro Logic Pro Logic Pro Logic Pro Logic Installation and Operation Manual AQL CHEM 3 120 AQL CHEM 3 240 and for T M vB rd www haywardnet com ...

Page 2: ...ter Keep equipment maintained The pump tube must be replaced annually to avoid wear out and leaks The system should be inspected annually Don t open the lid Slightly tip tank to check for liquid level To service personnel Perform dilution by adding water to tank then adding the acid To prevent violent boiling and splashing always add acid to water and do so slowly Always dilute acid according to m...

Page 3: ...t used may be discarded 1 Mounting bracket pre installed 1 Rain roof 1 Stenner Installation Manual 1 Flow Indicator 2 Injector Valves short injector valve is not used and can be discarded 1 Hose clamp 1AQL CHEM 3Manual Safety Refer to the Stenner manual included with the dispenser for specific safety informa tion related to that product Because the AQL CHEM 3 system uses muriatic acid refer to the...

Page 4: ...t supplied to fasten the tank as appropriate for your locality Follow the installation checklist to verify proper operation upon installation and at the beginning of each pool season Before you begin Properly balance the pool chemistry TheAQL CHEM 3 is designed to maintain a pool s pH not correct an out of balance pool Plan the mounting location of the AQL CHEM 3 Look for an easily accessible loca...

Page 5: ...tenner pump tank Installation of the Feed Tube and Injector assembly to the return plumbing Connection of theAQL CHEM 3 to the pool control Programming the pool control for use with theAQL CHEM 3 Filling the Stenner pump tank s o r r t FROM POOL TO POOL FROM SPA TO SPA Output Input Stenner Pump ...

Page 6: ...n the top or side of the plumbing as long as the flow indicator is in a position that has enough feed tube length to allow it to be oriented vertically when flow reading is required 2 ConnecttheFlowIndicatortotheInjector NOTE Two injector valves are included with theAQL CHEM 3 Discard the shorter injector as it does not included a flow check system and must not be used The correct injector has a f...

Page 7: ...nd the Stenner manual Use a diluted mixture of 4 parts water to 1 part Muriatic acid 20º Baume hydrochloric acid 31 45 by weight Always add acid to water and do so slowly Fill the 15 gallon tank to the following levels 5 gallons of 4 1 solution for pools up to 15 000 gallons of water 10 gallons of 4 1 solution for pools up to 30 000 gallons of water 15 gallons of 4 1 solution for pool above 30 000...

Page 8: ...use and safety of the system Operation Enable the Stenner pump by putting the toggle switch in the ON position according to the diagram below Reinstall the protective roof for normal operation Purge air out of the system by using the 15 minute force feed until the flow indicator shows that the acid solution is flowing To do this use the following procedure Aqua Rite Pro 1 Press the Settings button...

Page 9: ... manual for additional instructions relating directly to the pump operation and service Troubleshooting If the tank is full but the pool s pH is not adjusting or if the pool control continues to show a pH timeout indication Check flow indicator for proper flow Ensure that the acid dilution is correct Check for leaks pump tube suction tube discharge tube all fittings Check pool chemistry especially...

Page 10: ...9 C T w S A D T 4 W R c re W E S R ti re ...

Page 11: ...NS 1 Material supplied or workmanship performed by others in process of installation 2 Damage resulting from improper installation including installation on pools larger than the product rating 3 Problems resulting from failure to install operate or maintain the product s in accordance with the recommendations contained in the owners manual s 4 Problems resulting from failure to maintain pool wate...

Page 12: ...T M Work less play more with chemistry automation 092438A RevB Copyright 2010 Hayward 620 Division St Elizabeth NJ 07207 ...

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