Hayward Aqua Plus 16v PL-PLUS-16V Installation Manual Download Page 4

Introduction

Before You Begin

What’s Included

Before attempting to install the Aqua Plus 16v system, check that the following components have been included in

the package:

Aqua Plus 16v Electronics Unit

  (3) Temperature sensors with 15 ft. (5m) cable, hose clamp

  T-CELL-15 Turbo Cell and Flow Switch with 15 ft. cables

  PVC unions

What’s NOT Included

Some of the additional items that you may need to complete an installation include:

Circuit breakers

None are included with control—see page 12 and inside of door for suitable breakers

Wire

4-conductor cable (electronics unit to remote display/keypad)

Wire/conduit for 100A service from main panel to Aqua Plus 16v

Wire/conduit for filter pump and other high voltage loads

Wire for bonding

Miscellaneous

Utility electrical outlet and weatherproof cover (for mounting on side of Aqua Plus 16v)

Mounting hardware (screws, etc.) for mounting Aqua Plus 16v and remote display/keypad

Valves (use standard Hayward, Pentair/Compool, or Jandy valves)

Additional valve actuators

Accessory Products - Order Separately

AQL-CHEM

ORP & pH sense kit

AQL-CHEM2(-240)

pH dispense kit

AQL2-Wx-PS-16

Wired Remote Display

AQL2-POD

Handheld Wireless Remote Control

AQL2-Wx-RF-PS-16

Wireless Wallmount Remote Control

AQL2-Tx-RF-PS-16(x=W/B) Wireless Table Top Remote Control, specify color - white or black
AQL-SS-6B-x (x=W/B)

Wired Spa Side 6 Function Remote Control, 150ft cable, spec. color (white or black)

AQL-SS-D-x (x=W/B)

Wired Spa Side 8 Function Remote Control, 150ft cable, spec. color (white or black)

AQL2-SS-RF

Wireless Spa Side Remote Control

AQL2-BASE-RF

Base Station

AQL-DIM

Light Dimmer Relay

AQL-COLOR-MODHV

Color Network Module for 120V Generation 4 ColorLogic lights

GVA-24

Valve Actuator

V&A-xx

Valve & Actuator (xx=1P (1.5” pos. seal), -2P (2” pos. seal))

GLX-PC-12-KIT

10K thermistor sensor w/15’ leads, (necessary if both solar 

and

 dual equipment is desired)

NOTE: Before installing this product as part of a saline water purification system in a pool or spa using natural

stone for coping or for immediately adjacent patios/decking, a qualified stone installation specialist should be

consulted regarding the appropriate type, installation, sealant (if any) and maintenance of stone used around a

saline pool with electronic chlorine generator in your particular location and circumstances.

NOTE: The use of dry acid (sodium bisulfate) to adjust pool pH is discouraged especially in arid regions where

pool water is subject to excessive evaporation and is not commonly diluted with fresh water. Dry acid can cause a

buildup of by-products that can damage your chlorinator cell.

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3. Once the heater is running, you can verify the “heater cooldown” feature (optional - see Configuration Menu/

Heater Config.) is operating properly:

Press the “Filter” button once (for 2 speed pumps, this may require 2 pushes of the “Filter” button).

The heater should turn off (“Heater” LED off) and the “Filter” LED will flash to indicated heater cooldown

is active.

The display will periodically indicate that the filter pump is on for heater cooldown and show the minutes

remaining.

The pump will automatically turn off at the end of the 5 minute heater cooldown period.

For more detailed instructions on control and operation of the Aqua Plus 16v system, refer to the Operation

Manual.

Service Mode

Service mode disables all automatic control operation and is intended to be used when servicing the pool system.

To enter service mode, push the SERVICE button once on the main unit keypad.  This will initially turn all outputs

off and then allow you to turn outputs on/off manually at the main display (only).  In  service mode, the buttons on

the optional remote display/keypad  and the optional spa side remote will turn outputs off, but will not turn any

output on.   Heater control outputs and solar control outputs are prevented from turning on if the water temperature

exceeds 104ºF (40ºC).

Pushing the SERVICE button again will enter a timed service mode.  Service operation as described above will

continue for 3 hours, then automatically return to normal operation.

Push the SERVICE button once more to exit out of Service mode.

Summary of Contents for Aqua Plus 16v PL-PLUS-16V

Page 1: ...ach wireless remote wireless channel maintenance menu pH calibration wizard clean probe wizard timers menu pool filter 1 or hi speed 1 pool filter 2 or lo speed 1 pool filter 3 or hi speed 2 pool filt...

Page 2: ...ytotheoriginalowner Proofofpurchaseisrequiredforwarrantyservice Ifwrittenproofofpurchaseisnotprovided themanufacturing date code will be the sole determinant of the date of installation of the product...

Page 3: ...tion 7 Optional ValveActuators 7 3 Plumbing Standard Pool Spa Configuration 8 Dual Equipment Pool Spa Separate Heaters 9 Dual Equipment Pool Spa Shared Heaters 10 Turbo Cell 11 Flow Switch 11 4 Electr...

Page 4: ...product as part of a saline water purification system in a pool or spa using natural stone for coping or for immediately adjacent patios decking a qualified stone installation specialist should be con...

Page 5: ...olar thermostat settings Chlorinatorsettings DayandTime Timers Menu Timeclockand orCountdowntimersettings Heater Checkout FollowtheseinstructionstoverifythattheAquaPlus16visproperlycontrollingtheheate...

Page 6: ...the pool per manufacturer s instructions Thisensuresaquick troublefreetransfertotheAquaPlus16vsystem 40 Reset ColorLogic to Default Press Are you sure to proceed ColorLogic reset Confirmed Initiate re...

Page 7: ...peciallyimportantforretrofitinstallationtoolderpoolswhereallofthe chlorineaddedtothepoolovertimeisendingupassalt Ifthelevelislow determinethenumberofgallonsinthe pool and add salt according to the cha...

Page 8: ...4 3 0 1 4 3 5 1 6 2 5 1 6 4 5 2 0 5 5 2 5 8 0 3 6 6 5 2 9 9 0 4 1 7 0 3 2 9 5 4 3 7 5 3 4 10 0 4 5 2 0 91 1 3 91 2 0 91 2 8 1 3 2 3 1 1 1 7 1 1 2 7 1 2 3 3 1 5 3 7 1 7 5 3 2 4 4 3 2 0 4 7 2 1 6 3 2 8...

Page 9: ...r Valve3 Name Waterfall Push to access Valve3 options Rotates between Manual On Off default Countdown Timer Timeclock Solar In floor Cleaner Group and Super Chlorinate Move to previous next configurat...

Page 10: ...theAQL2 BASE RFforallAQL2wirelessremotecontrols Toinstallthebasestation removetheknockout on the upper left side of theAqua Plus 16v main control unit insert the base station and then tighten the nut...

Page 11: ...sing kit Aux1 Relay This feature allows the user to select either Standard default Dimmer ColorLogic or VSP type relay for the Aux1 output The optionalAQL DIM dimmer kit must be installed if Dimmer is...

Page 12: ...ff countdown timer and timeclock functions Move to next menu item Rotates between Manual On Off default Countdown Timer Low Speed Filter Timeclock Solar Low Speed Spa Filter Group Super Chlorinate and...

Page 13: ...et water flowing when the pool spa suction return valves are in any position other than pool only or for the first 3 minutes after solar turns on allows air in the solar panels to be purged Interlock...

Page 14: ...e Aux relays If pool lights are wired to the lights relay some options including Solar function Low Speed of a 2 Speed Filter Pump Lights Interlock and Lights Freeze Protection are not applicable and...

Page 15: ...e between Open and Closed default Move to next menu item or previous next configuration menu External Input The external input device can either be normally open or normally closed In this menu select...

Page 16: ...ove to next menu item Move to next menu item if Solar is enabled if Solar is enabled Allow Low Speed Disabled Toggle between Enabled and Disabled default Move to next menu item or previous next config...

Page 17: ...ext configuration menu if Heater1 is enabled if Heater1 is enabled if Heater1 is enabled display for Heater2 if Heater2 is enabled Heater1 Name Gas Heater Rotates between all available names Move to n...

Page 18: ...Lowest Speed 10 Highest Speed 100 Rotates between 1 speed default 2 speed and variable speed options Toggle between Enabled default and Disabled Freeze Protection Toggle between high speed default and...

Page 19: ...irst 3 minutes of operation anytime the pump has been off for more than 30 seconds Set highest speed from 20 to 100 default Flow Monitor This feature will help protect the filter pump from damage due...

Page 20: ...ver the Pool Spa valves are turning The pump will NOT shut off when the heater has Cooldown enabled and is either on or in the Heater Cooldown mode Filter Config to view change Filter Name Pool Filter...

Page 21: ...actuators should be connected to the Pro Logic Pressing the POOL SPAbutton on the display keypad will allow the homeowner to alternate between pool and spa operation If Pool and Spa Dual is selected...

Page 22: ...ically locks after 2 minutes of no buttons being pressed to prevent unauthorized people from changing the control logic inadvertently and possibly damaging the pool equipment or causing a call back to...

Page 23: ...while the Group is running will make the Group release the alternate setpoint control and revert back to the normal heater setting Any changes that are made at that point will affect the normal heater...

Page 24: ...d dim the patio lights turn on the music etc all at the same time This convenient feature is offered on allAux buttons bothValve buttons and the Lights button TheAqua Plus 16v can be programmed to con...

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