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AI 2045 - Issue B / Page 4 of 9

Images for illustration purposes only.

Product supplied may differ from that shown.

STEP B2: Remove socket insert (7) from spigot (9)

Squeeze base of insert (7) and remove from the spigot (9) as shown.

STEP B3: Slide spigot (9) onto cable

Push spigot shoulder up to armour/braid. Slide clamping ring (10) up to the armour/braid by hand

STEP B4: Clamp Armour/Braid

Slide centrenut (6) over cable until it meets the spigot. Slide middlenut (11) up to centrenut and hand tighten.

Grip the centrenut (6) with a spanner/wrench. Use a second spanner/wrench to tighten half to three quarters of a turn.

STEP B5: Inspect Armour/Braid

Unscrew the middlenut (11).  The armour clamp ring (10) should now be locked in place.

Visually inspect that the armour/braid has been successfully clamped between the spigot (9) and the armour clamp ring (10). If clamping is 

not satisfactory, repeat step B4.

Cut inner sheath in line with edge of spigot (9) and strip to expose cores.

STEP B6: Fit socket insert

Take socket insert (7) and review numbering on tip. Feed cable cores through the correct slot in the socket insert. Slide the socket insert (7) 

down to the spigot (9) until it clicks in place. 

*Click*

7

9

10

9

6

11

10

11

6

9

7

9

7

Grip here

with wrench

Summary of Contents for 501/RCG

Page 1: ...t 12 Middlenut 11 Armour Spigot 9 Centrenut with Deluge Boot and O ring 6 Armour Clamp Ring 10 Socket Contact with Grub Screw 8 Socket Insert 7 Body Energised End Cap 13 Component Parts 501 RCG Entry Entry with Pin Insert 2 Crimp Pins 1 IP Washer 3 Entry Energised End Cap 4 Threadlock Sachet 14 Pin Insertion Tool 5 ...

Page 2: ...be mounted to either a plain hole in a thinwall enclosure or a threaded hole in a thick wall enclosure Fit the entry 2 to the enclosure using the IP washer 3 and locknut supplied with the product if required The product is also supplied with an optional earth tag which should also be fitted if required EQUIPMENT IP Washer if reqd AI 2045 Issue B Page 2 of 9 Images for illustration purposes only Pr...

Page 3: ...e Proceed to terminate the conductors inside the equipment as required Once installation is complete the 501 RCG Entry may be terminated in one of the following ways Fit transit cap for environmental protection Fit Entry Energised End Cap which may allow product to be energised See Part D Mate Entry with 501 RCG Body See Part C STEP A5 Fit crimped conductors into entry Using the insertion tool sup...

Page 4: ...h a spanner wrench Use a second spanner wrench to tighten half to three quarters of a turn STEP B5 Inspect Armour Braid Unscrew the middlenut 11 The armour clamp ring 10 should now be locked in place Visually inspect that the armour braid has been successfully clamped between the spigot 9 and the armour clamp ring 10 If clamping is not satisfactory repeat step B4 Cut inner sheath in line with edge...

Page 5: ...ts Firstly confirm all contacts 8 are concentric to the openings in the tip of the insert Then ensure the contacts 8 are correctly rotated so that the grub screw is in the centre of the slot STEP B10 Apply threadlock and tighten grubscrews Take the threadlock sachet 14 supplied with the product and tear open Dispense a drop of threadlock onto the exposed thread of one contact grub screw Tighten th...

Page 6: ... purposes only Product supplied may differ from that shown Part C Connecting 501 RCG Entry to Body EQUIPMENT STEP C2 Engage entry and body Ensure that the metallic outer components of the body portion can rotate freely around the cable If needed further loosen the middlenut and backnut Ensure that the keyways are aligned and hand engage the body into the entry EQUIPMENT STEP C3 Tighten Centrenut 6...

Page 7: ...NTRENUT WHILST ENGAGED RISKS DAMAGE TO THE PRODUCT EQUIPMENT 12 11 Grip here with wrench EQUIPMENT 11 6 Grip here with wrench STEP D2 Loosen Middlenut 11 Grip the centrenut 6 with a wrench ensuring it cannot turn Use a second wrench to undo the middlenut 11 and slide middlenut 11 and backnut 12 down the cable 12 Grip here with wrench EQUIPMENT STEP D4 Remove Centrenut 6 Grip the entry 2 with a wre...

Page 8: ...trenut 6 cannot turn use a second wrench to ensure the end cap 13 is wrench tight AI 2045 Issue B Page 8 of 9 Images for illustration purposes only Product supplied may differ from that shown EQUIPMENT EQUIPMENT STEP E1 Cap entry with energised end cap 4 Ensure keyways are aligned and engage end cap 4 to entry 2 by hand Hand tighten the end cap Using a wrench to ensure that the entry cannot turn u...

Page 9: ...ment Type Group II Hazardous Area Ingress Protection IP66 IP67 Operating Temp 60 C to 60 C Conductor Sizes 0 75mm2 1 5mm2 2 5mm2 4mm2 6mm2 Max Conductor Dia Entry Side Ø4 75mm Body Side Ø5 50mm INSTALLATION NOTES 1 WARNING Do not connect or disconnect when Energised 2 Product must be installed by a suitably trained and competent individual 3 Installer must check material compatability with enclosu...

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