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Wheel Alignment AXIS500

AXIS500 Manual Instructions

14 EC-Declaration of Conformity

The manufacturer:

HAWEKA AG
Kokenhorststraße 4
D-30938 Burgwedel
Germany

herewith declares, that following

described device

Laser Wheel Aligner AXIS500

complies with safety and health

requirements of following EC guidelines

EMC – Directive 2004/108/EC

RoHS – Directive 2011/65/EU

NSR - 2006/95/EG

Applied harmonized standards:

Immunity

EN 61000-6-1

Emission

EN 61000-6-3

Applied national standards and technical specifications:

Laser irradiation

Safety of laser devices

VBG 93

DIN EN 60825 – Part 1

In case of structural alterations that effect technical data and agreed functionality as
described in these operating instructions this declaration will lose its validity.

President

Dirk Warkotsch

Burgwedel, 06.04.2016

(signature)

Summary of Contents for AXIS 500

Page 1: ...Operating Instructions Laser Wheel Aligner Translation of the original manual D 30938 Burgwedel Kokenhorststr 4 Phone 49 5139 8996 0 Fax 49 5139 8996 222 www haweka com info haweka com GEB 001 081...

Page 2: ......

Page 3: ...Accessories 15 5 Front Wheel Alignment 17 5 1 Preparations 17 5 2 Alignment of Straight ahead position 18 5 3 Set up of Toe Scales 19 5 4 Toe Measurement and Alignment 20 5 5 Check of Steering Wheel C...

Page 4: ...1 3 Replacing the batteries in the inclinometer 41 12 Error description 42 12 1 Error description and causes 42 13 Annex 43 13 1 Conversion Table from Millimetres into Degrees 43 13 2 Diagram for Dete...

Page 5: ...sed appropriately to its agreed functionality the device is only used if proper functionality is provided complete operating instructions are provided in legible form at point of location of device on...

Page 6: ...and ensure proper functionality of device In case of defect inform manager of workshop Laser CLASS 2 TYP 1 Laser devices require general considerations Do never look directly into laser beam Define la...

Page 7: ...ing damages and injuries during shipment industrial trucks must be in accordance with regulations for prevention of accidents shipment activities must only be carried out by suitably trained and autho...

Page 8: ...6 3 Product Description Laser Aligner AXIS500 Part No 922 000 050 These operating instructions are subject to alterations 8 revised version 2019 Illustration HAWEKA AG 30938 Burgwedel This publicatio...

Page 9: ...fast and reliable on all types of motor vehicles with specific accessories provided Safe operation of Laser Aligner AXIS500 cannot be ensured if not used appropriately to its agreed functionality The...

Page 10: ...before switch on of diode laser Inclinometer Required for camber and caster measurement during front wheel alignment Electronic inclinometer is mounted on measuring head shaft Grab arm assembly Part...

Page 11: ...d after the procedure has ended the display automatically switches to the display values for caster upper line and KPI lower line The third mode is for calculating the max steering angle Press the but...

Page 12: ...Aligner requires following measures Mounting of rolls and scale holding device on mobile instrument cabinet Fit in fastening screws M8 x 65 from top and tighten with nut and washer For each roll 4 x...

Page 13: ...Po 0 91 mW Wave range 650 nm Range 20 m Laser class 2 DIN EN 60825 1 1994 07 Electronic inclinometer Operating voltage 6 volt 4 x Mignon Type AA Batteries 1 5 volt Current input during operation 10 mA...

Page 14: ...t list basic version of AXIS500 2 pcs Laser measuring heads with magnetic feet 100 mm 1 pcs Part No 922 001 006 4 pcs Grab arms for trucks 1 pcs Part No 912e008 303 1 pcs Electronic inclinometer Part...

Page 15: ...cales 1 pcs Part No 913 018 000 2 pcs Turning plates Left and Right 1 pcs Part No 913 011 000 6 pcs Magnetic feet for rear axle measuring 315mm 1 pcs Part No 913 030 012 6 pcs Magnetic feet for front...

Page 16: ...c scales 1 pcs Part No 913 013 000 1 pcs mobile instrument cabinet and fastening material 1 pcs Part No 913 052 009 4 pcs Rolls 2 pcs holding device for scale Part No for 1 piece Part No 912e008 212 1...

Page 17: ...nal turning plates 2 pcs Laser heads with magnetic feet and grab arms for trucks Upgrade kit for special truck wheels Trilex Dayton 6 pcs Adapters for rim run out compensation Part No 922 000 004 Upgr...

Page 18: ...Wheel Alignment AXIS500 AXIS500 Manual Instructions 16 Upgrade Kit for passenger car alignment 12 passenger car adaptors 2 measuring heads 8 telescoping cross arms Part No 922 000 016...

Page 19: ...ng to achieve all over attachment of rim flange diameter between wheel nuts Put the measuring heads with the magnets onto the rim flange Two magnets shall be placed above the wheel centre and one belo...

Page 20: ...the left hand scale not point at zero turn steering wheel until the value indicated on the scale is halved Laser points on the same value on both scales Example Indication right 0 Indication left 4 sc...

Page 21: ...ape Mark the spots on the floor by a line drawn by chalk or use adhesive tape Example m diameter Rim 3 cm 300 2 600 2 10 cm 60 In the Example draw lines with chalk on the bottom on the right and left...

Page 22: ...ht 0 5 4 Toe Measurement and Alignment Reading of Total Toe Direct the right hand laser to the rear onto the toe scale Read the measuring result 1 long scale line 1 00 mm 1 half scale line 0 50 mm 1 q...

Page 23: ...e 3 5 long scale lines outward Now the total toe is zero Important The position of the laser point on the front left hand side toe scale must not be changed adjust if necessary Left front wheel at zer...

Page 24: ...k the steering wheel center position at the steering box If the mark at the steering box is off center the drug link has to be adjusted until both marks are in alignment box neutral position Important...

Page 25: ...ch on the inclinometer using the ON OFF button Illustration 13 After the welcome screen the current camber value immediately appears in the display Read off the camber value from the display and enter...

Page 26: ...are steered Change the menu with the modus button into Caster KPI Illustration 15 The LED in the upper part of the housing starts to blink When it stops a prompt appears in the display instructing yo...

Page 27: ...the new different angel the display changes to Caster upper line and KPI lower line Enter the ascertained values in the measurement sheet Repeat the same procedure after acquiring all measurements on...

Page 28: ...vels along the center line parallel to the wheel Observe the spirit level The laser point has to point at the zero line center line illustration 19 Repeat the procedure with the other wheel Turn the l...

Page 29: ...the measuring head must indicate the same value on the toe scales or the magnetic scales respectively To check this the measuring head is at first attached to the rim in the normal position Illustrat...

Page 30: ...asurement of the Rear Wheels For mounting and operation of the electronic inclinometer see point 5 6 on page 24 6 2 Total Toe Rear Axle Set up the toe scales exactly as described in section 5 3 on pag...

Page 31: ...towards the scale The value indicated is the axle mismatch The actual mismatch is this value halved Remark Remember the actual value for this axle mismatch to complete the axle inclination measuremen...

Page 32: ...s measuring procedure with all other rear axles Illustration 25 Example illustration 25 After completing the axle offset measurement move the magnetic scale to a position as close to the front axle as...

Page 33: ...line 0 50 mm 1 quarter scale line 0 25 mm The laser point points at zero The toe is zero The laser point points inward from zero toe out The laser point points outward from zero toe in If the toe corr...

Page 34: ...he front axle points at 3 5 long scale lines outward Now the total toe is zero Important The position of the left hand laser point on the front toe scale must not be changed adjust if necessary Left f...

Page 35: ...ength L has not changed Illustration 28 The distance A of the toe scales has not changed Illustration 28 Turn the laser on the right hand side to the front Read the value Example 1 long scale line inw...

Page 36: ...nd attach to second axle Read value from front toe scale Example 6 long scale lines at the left inward from zero 6 long scale lines at the right outward from zero Mismatch of second axle to first axle...

Page 37: ...See pages 17 20 Pay attention to laser beam output opening before switch on of laser measuring heads In the present example the total toe of the vehicle amounts to a toe in of 4 mm illustration 31 Th...

Page 38: ...hat the straight ahead position of the steering wheel is not changed when adjusting the rod In order to set the left wheel at a toe of zero the toe rod is turned until the laser points both on the fro...

Page 39: ...r Illustration 36 shows how the adaptor feet have to be attached to the rim flange the feet are directed towards the wheel hub Mounting of complete assembled measuring head to the rim With its arms ex...

Page 40: ...eel again Memorize from which direction left or right the point approaches the set maximum This value is fixed again by shifting the toe scale to 0 Afterwards a new value i e half the distance the poi...

Page 41: ...beam points to the value 0 Step 3 Step 4 Subsequently remove the wheel alignment clamp and at 180 degrees again install on the rim and align the laser to the same scale Now read the value on the scal...

Page 42: ...gnetic feet have to be kept clean of dirt as only that way an all over and firm attachment to the rim can be ensured The lense of the laser head can be cleaned with a dry and soft cloth if necessary D...

Page 43: ...ies in the unit must be replaced Illustration 44 Four standard Mignon Type AA batteries 1 5 volt are required to replace the batteries Open the cover of the battery compartment at the rear of the unit...

Page 44: ...luded charging unit Laser Aligner is not firmly attached to the rim Dirt on rim surface Dirt on magnetic feet No all over attachment of magnetic feet to rim Switch off Laser Aligner Clean rim surface...

Page 45: ...0 42 0 39 0 36 0 34 0 31 4 5 1 01 0 51 0 47 0 44 0 41 0 38 0 35 5 0 1 08 0 56 0 52 0 48 0 45 0 42 0 39 5 5 1 14 1 02 0 57 0 53 0 50 0 47 0 43 6 0 1 21 1 08 1 02 0 58 0 54 0 51 0 46 6 5 1 28 1 13 1 08...

Page 46: ...20 0 19 4 0 0 28 0 27 0 25 0 24 0 23 0 22 4 5 0 31 0 30 0 28 0 27 0 25 0 25 5 0 0 35 0 34 0 31 0 30 0 28 0 28 5 5 0 38 0 37 0 34 0 33 0 31 0 30 6 0 0 42 0 41 0 37 0 36 0 34 0 33 6 5 0 45 0 44 0 40 0 3...

Page 47: ...ment AXIS500 AXIS500 Manual Instructions 45 Annex 13 2 Diagram for Determination of Axle Mismatch optical measurement Dia 1 S Mismatch in minutes D Halved difference on scale blocks in mm R Wheel base...

Page 48: ...Wheel Alignment AXIS500 AXIS500 Manual Instructions 46 13 3 Diagram for Determination of Axle Mismatch optical measurement Dia 2...

Page 49: ...Wheel Alignment AXIS500 AXIS500 Manual Instructions 47 Annex 13 4 Measurement report...

Page 50: ...idelines EMC Directive 2004 108 EC RoHS Directive 2011 65 EU NSR 2006 95 EG Applied harmonized standards Immunity EN 61000 6 1 Emission EN 61000 6 3 Applied national standards and technical specificat...

Page 51: ......

Page 52: ...HAWEKA AG Kokenhorststr 4 30938 Burgwedel 49 5139 8996 0 49 5139 8996 222 www haweka com Info haweka com...

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