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Haulotte HA20RTJ O, Operator'S Manual

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Haulotte HA20RTJ O Operator'S Manual Download Page 105

A

B

C

D

E

F

G

H

I

105

 4000388880 

E 06 15

GB / USA

F

- Maintenance

HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO

4 -  Repairs and adjustments

Extensive repairs, interventions or adjustments on the safety systems or components must be
performed by a HAULOTTE Services® technician.  Use original spare parts and components only. 

N.B.-:-HAULOTTE S

ERVICES

® 

TECHNICIANS

 

ARE

 

TRAINED

 

PROFESSIONALS

 

TO

 

PERFORM

EXTENSIVE

 

REPAIRS

, 

INTERVENTIONS

 

AND

 

ADJUSTMENTS

 

ON

 

THE

 

SAFETY

 

SYSTEMS

 

OR

COMPONENTS

 

OF

HAULOTTE® 

MACHINES

. T

HE

 

TECHNICIAN

 

CARRIES

 

GENUINE

HAULOTTE®

SPARE

 

PARTS

 

AND

 

TOOLS

 

AS

 

REQUIRED

, 

AND

 

ALSO

 

PROVIDES

 

FULLY

 

DOCUMENTED

 

REPORTS

 

ON

ALL

 

WORK

 

COMPLETED

. 

HAULOTTE Services® will not take responsibility for any outcomes resulting from inferior services or
repairs performed by other unauthorised personnel. 

HAULOTTE® reminds that NO modifications SHALL be carried out without the written permission
of HAULOTTE®. 

Any unauthorised repairs/modifications will void HAULOTTE® warranty. 

With the utmost care to ensure enhanced reliability and greater safety of the HAULOTTE® products, it
is pertinent that when a "Service or Safety Bulletin" is issued, action is taken immediately. Once the
bulletin has been addressed, make sure that the completed form is submitted to HAULOTTE®. 

Summary of Contents for HA20RTJ O

Page 1: ...Operator s manual HA20RTJ HA20RTJ O HA20RTJ PRO HA61RTJ O HA61RTJ PRO 4000388880 E 06 15 GB USA Operator s manual HA20RTJ HA20RTJ O HA20RTJ PRO HA61RTJ O HA61RTJ PRO USA ...

Page 2: ...2 4000388880 E 06 15 GB USA HA20RTJ HA20RTJ O HA20RTJ PRO HA61RTJ O HA61RTJ ...

Page 3: ...dent notification 19 5 Compliance 20 5 1 Productinformation 20 5 1 1 Change of Ownership Notification 20 5 1 2 Owner information update form 21 5 2 Productspecifications 22 B FAMILIARIZATION 1 General safety 23 1 1 Intendeduse 23 1 2 Decalcontent 24 1 3 Symbolsandcolors 25 1 4 Levelofseverity 25 1 5 Symbolslegendanddefinitions 26 2 Models description 27 3 Primary machine components 28 3 1 Layout 2...

Page 4: ...n 65 1 1 Introduction 65 1 2 Operationfromthegroundcontrolbox 65 1 3 Operationfromtheplatformcontrolbox 67 1 4 Operationofoverridingsystemfromgroundcontrolbox 67 2 Ground control box 68 2 1 Tostartandstopthemachine 68 2 2 Boomandarmcontrols 68 3 Platform control box 70 3 1 Tostartandstopthemachine 70 3 2 Driveandsteercontrol 71 3 3 Boomandarmcontrols 72 3 4 Additionalcontrols 73 4 Emergency proced...

Page 5: ...5 2 1 Description 92 5 2 2 Characteristics 92 5 2 3 Safety precautions 92 5 2 4 Pre operation inspection 92 5 2 5 Operation 93 5 2 6 Assembly Dismantling 94 5 2 7 Specific decals 95 5 3 Activ ShieldBar SECONDARYGUARDINGSYSTEM 96 5 3 1 Description 96 5 3 2 Characteristics 96 5 3 3 Safety precautions 97 5 3 4 Pre operation inspection 98 5 3 5 Operation 100 5 3 6 Specific decals 100 F MAINTENANCE 1 G...

Page 6: ... 1 Warranty disclosure 107 1 1 AfterSalesService 107 1 2 Manufacturer swarranty 107 1 2 1 Warranty acceptance 107 1 2 2 Warranty period 107 1 2 3 Procedure conditions 107 1 2 4 Conditions of warranty 108 2 Subsidiary contact information 110 ...

Page 7: ...in the aerial work platform We would particularly like to draw your attention to 2 essential points Comply with safety instructions Use the equipment within the specified published performance limits With regard to the designation of our equipment we stress that this is purely for commercial purposes and not to be confused with the technical specifications Only the specifications in this manual sh...

Page 8: ...To perform periodic inspections in accordance with HAULOTTE recommendations and local regulations All malfunctions and problems identified during the inspection shall be corrected before the aerial work platform is returned to service 1 2 EMPLOYER S RESPONSIBILITY The employer has the obligation To authorize the operator to use the machine To inform and familiarize the operator with the local regu...

Page 9: ...e not legible To inform of any malfunctioning of the machine The operator shall ensure that frequent inspections were conducted by the owners and the operator may only operate the machine for the purpose intended by the manufacturer Only authorized and qualified operators may operate HAULOTTE machines All operators must become familiar with and fully understand the emergency controls and be able t...

Page 10: ... machine Remove defective damaged machine from service Do not climb onto the compartment covers of the machine Do not replace items critical to machine stability with items of different weight or specification Do not replace factory installed tires with tires of different specifications or ply rating Do not alter or disable machine components that in any way affect safety and stability Do not disa...

Page 11: ...loor handrail and the guardrails Clear the platform floor free of debris When in the platform Occupants must wear a harness in accordance with govern mental regulations The correct use of the harness requires the lanyard to be connected to an anchorage point designated by the decals Refer to this decal located on the platform Hold on securely to the guardrails Always keep your feet firmly on the f...

Page 12: ...e permissible limit Do not increase the surface area of the platform exposed to wind This includes adding panels mesh banners Be aware when working with materials with a large surface area This will add to the wind load on the machine Do not raise the platform or drive with platform elevated on an incline exceeding the rated slope for the machine Do not drive the machine on slopes or grades exceed...

Page 13: ...lope Always orientate the machine in the direction of the slope Always place the boom and the arms in fully retracted and in stowed position Do not travel down slopes in high speed Do not drive fast in narrow or cluttered areas Keep speed under control while making turns or sharp bends WIND The aerial work platform can operate up to a maximum wind speed as indicated in the specifications To identi...

Page 14: ... 1 6 3 3 6 11 3 72 6 84 3 Slight breeze Leaves and small twigs in constant motion Flags move slightly 3 4 5 4 12 19 7 46 11 8 4 Nice breeze Raised dust and loose papers Small branches are moved 5 5 7 9 20 28 12 43 17 4 5 Nice breeze Small trees in leaf to sway Crested wavelets form on inland waterways 8 0 10 7 29 38 18 02 23 6 6 Cool wind Large branches in motion Power lines and chimneys sing Umbr...

Page 15: ...t 300 V 50 kV 3 10 50 200 kV 5 15 200 350 kV 6 20 350 500 kV 8 25 500 750 kV 11 35 750 1000 kV 14 45 Do not operate the machine when close to live power lines consider the movement of the machine and the sway of the electric power lines particularly in windy conditions Do not operate the machine during lightning thunderstorms snow ice or any weather condition that could compromise operator safety ...

Page 16: ...BONATE AND WATER Do not start the engine if you smell or detect liquid propane gas LPG gasoline diesel fuel or other explosive substances Do not work on or operate a machine in an explosive or flammable atmosphere environment Do not touch hot components Do not bridge the battery terminals with metallic objects Do not service the battery in proximity of spark open flame lit cigarettes Do not fill u...

Page 17: ...Reverse the joysticks or switches must return to the neutral position before reversing the drive direction and for movement to occur When driving position the platform so as to provide the best possible visibility and to avoid any blind spots Hold on securely to the guardrails Occupants must wear a harness in accordance with governmental regulations Lanyard must be attached to the designated ancho...

Page 18: ... switching off the machine or when stationary for an extended period of time Retract the boom and lower the arms to the stowed position Rotate the turntable so that the boom is between the non steering wheels Select a safe parking location on a firm level surface clear of obstruction and traffic Ensure all compartments are closed and secured Chock the wheels 3 Safety inquiries Inquiries relating t...

Page 19: ...damage HAULOTTE Group EUROPE Product Safety Department Address La Péronnière BP 9 42152 L Horme France Tel 33 0 4 77 29 24 24 Email ProductSafety haulotte com HAULOTTE Group Australia India and Asia Product Safety Department Address 46 Green Road VIC 3175 Dandenong Australia Tel 61 3 9792 1000 Email ProductSafety haulotte com HAULOTTE Group North South America Product Safety Department Address 125...

Page 20: ...is taken immediately Once the bulletin has been addressed make sure that the completed form is submitted to HAULOTTE Do not hesitate to contact HAULOTTE Services should you have any questions relating to the issued bulletin s or with questions on the policy itself 5 1 1 Change of Ownership Notification It is important and necessary to keep HAULOTTE Services updated with current ownership of the ma...

Page 21: ...r Servicing information Do not include leased or rented units in this form Current product owner 1 Current product owner 2 Name Name Company Company Address 1 Address 1 Address 2 Address 2 Country Country Phone Phone Date of ownership Date of ownership Signature Signature Date Date Company stamp is mandatory Company stamp is mandatory Tick here if the machine has been permanently removed from serv...

Page 22: ...s without notice Certain options can modify the machine s operating characteristics and its associated safety If your machine was originally delivered with options fitted replacing a safety component associated with a particular option does not require any particular precaution other than those associated with the installation itself static test Otherwise it is essential to follow the manufacturer...

Page 23: ...cified in the performace specifications tabulation Consult the Beaufort scale Close to power lines Keep a safe distance Outside of the temperature range 20 C 50 C 4 F 122 F In an explosive atmosphere environment During storms In the presence of strong electromagnetic fields N B USE THE MACHINE UNDER NORMAL CLIMATIC CONDITIONS IF YOU NEED TO USE THE MACHINE IN CLIMATIC CONDITIONS LIKELY TO CAUSE DE...

Page 24: ...and the hazard severity levels C E a n d A S s t a n d a r d s A N S I a n d C S A s t a n d a r d s Decals must be kept in good legible condition Familiarize yourself with the decals and their respective color codes Additional decals can be ordered from HAULOTTE Services Marking Description 1 Hazard symbol 2 Level of severity 3 Avoidance symbol pictorial 4 Avoidance text DANGER 1 2 3 DANGER CRUSH...

Page 25: ...f material damage Prohibited action Reminder to use good practice or follow pre operation checks Cross reference to another part of the manual Cross reference to another manual Cross reference to repair contact HAULOTTE Services N B Additional technical information Color Title Description Danger Indicates a hazardous situation which if not avoided WILL result in death or serious injury Warning Ind...

Page 26: ...sources Injury from Electric arcs Energy supply disconnecting devices Batteries fire emissions etc Risk of operator s falling Tip over due to excessive loading wind load and excessive ground slope Relate and coordinate directional arrows on the chassis with those on the control box Do not put foot in this area Do not put your hand in this area Keep away from product working area Never expose batte...

Page 27: ...00388880 E 06 15 GB USA HA20RTJ HA20RTJ O HA20RTJ PRO HA61RTJ O HA61RTJ PRO B Familiarization 2 Models description Regulation Models ANSI and CSA standards HA61RTJO HA61RTJ PRO CE and AS standards HA20RTJ HA20RTJO HA20RTJ PRO ...

Page 28: ...TJ PRO B Familiarization 3 Primary machine components 3 1 LAYOUT H A 2 0 R T J H A 2 0 R T J O H A 2 0 R T J P R O H A 6 1 R T J O H A 6 1 R T J P R O C163 C7 C4 C150 C8 C9 C35 C13 C72 C23 C15 C33 C113 C27 C2 C164 C165 C28 C10 C20 C14 C3 C1 C11 C12 C17 C38 C36 C22 C29 C42 C6 ...

Page 29: ...ut jib compensation cylinder C35 Document holder C9 Upper boom C36 Top arm C10 Slew ring C38 Bottom arm C11 Turntable assembly C42 Enable Switch pedal C12 Left side cover C72 Output jib compensation cylinder C13 Arm Boom link piece C113 Beacon light C14 Hydraulic drive motor and reducer C150 Jib lifting cylinder C15 Right side compartment hydraulic oil tank and fuel tank C163 Handrail C17 Left sid...

Page 30: ... 06 15 GB USA HA20RTJ HA20RTJ O HA20RTJ PRO HA61RTJ O HA61RTJ PRO B Familiarization 3 2 GROUND CONTROL BOX 3 2 1 Layout G e n e r a l v i e w 225 Afficheur 1 10 LED s display panel 18 229 8 9 10 12 14 15 228 245 24 44 ...

Page 31: ...e right Clockwise CW rotation 15 E stop button Pulled out E stop activated Pushed in E stop deactivated 18 ON OFF selector key switch ON Power turned ON OFF Power turned OFF 24 Beacon light on off 2 2 For machines fitted with Move upwards Beacon light on Move downwards Beacon light off 44 Fuel selector3 3 For machines fitted with Push switch to the right for LPG liquid propane gas supply Push swit...

Page 32: ...LED 6 Engine warning Flashing 5 flashes when ignition is switched on if service counter is less than 20 hours Constantly on If the service counter is at zero LED 7 Engine shutdown Lighted in case of major engine fault e g engine overheating oil pressure alternator fault etc Lighted in case of faults managed by the engine ECU LED 81 1 If engine quipped with Particulate Filter Regeneration DPF regen...

Page 33: ...l level Illuminated when engine is not running or if the engine is running and there is an alternator fault Display of service counter for 3 s when the machine is switched on then display of the hour meter for 3 s Then 1 Display of one or more faults if present with scrolling of faults every 2 s 2 Display of service counter if it is at zero 3 Display of hour meter Indicates the engine speed Indica...

Page 34: ...ult or sloping ground Release deactivated Standard torque 38 Platform rotation switch Move to the right Counter clockwise CCW rotation Move to the left Clockwise CW rotation 40 Platform leveling switch Move upwards Raise platform Move downwards Platform lowers 41 Auxiliary power switch Toggle and hold Back up unit activated Release Back up unit deactivated 43 Horn button Push the horn selector to ...

Page 35: ...rm lift joystick Move forward Arm raises Move backwards Arm lowers 54 Boom telescoping switch Move upwards Boom retraction Move downwards Boom extension 79 Generator selector2 Move to the left Generator deactivated Move to the right Generator activated 129 Jib lifting lowering switch3 Hold upwards Lifting Hold downwards Lowering 201 Steering mode selector4 Synchronised axle 4 wheel steering mode 2...

Page 36: ...el level LED 112 Tilt LED 104 Engine warning LED 113 Not used LED 105 Engine shutdown LED 114 Overload LED 106 regeneration required Not used LED 115 Turret at 180 Not used LED 107 Regeneration in progress Not used LED 116 Platform leveling LED 108 DPF disable LED 1171 1 If machine equipped with dual load Not used LED 1092 2 If machine equipped with dual load Not used LED 101 LED 102 LED 103 LED 1...

Page 37: ...e angle of the platform reaches 10 in relation to the horizontal and movement control Low fuel level Combustion engine pre heating Illuminated while engine is pre heating Off if engine started and if post heating Engine warning Lighted in case of minor engine fault e g water in the diesel clogged air filter etc Lighted or flashing in case of fault managed by the engine ECU Engine shutdown Lighted ...

Page 38: ...ed 250 ON ON Manual regeneration required high level 250 180 ON OFF Automatic or manual regeneration required medium level regeneration deactivation must not be engaged 180 130 ON OFF OFF Automatic regeneration possible low level 130 90 OFF OFF OFF Passive regeneration 90 OFF OFF OFF regeneration inhibited ON Active regeneration automatic or forced ON ...

Page 39: ...deability 45 Sideslope 25 Maximum rated slope allowed CE AS 5 Manual force CE AS 400 N 90 lbf Maximum load on wheel 4776 daN To be completed Outside turning radius 2WS 4 50 m 14 ft 9 in 4 50 m 14 ft 9 in Inside turning radius 2WS 2 40 m 7 ft 10 in 2 40 m 7 ft 10 in Maximum ground pressure of wheel on paved ground 12 3 daN cm 4776 daN To be completed Total weight 2 WS 9000 kg 18 845 lbs 9500 kg 20 ...

Page 40: ...1RTJ PRO B Familiarization Energy storage Type of battery 12 V 100 Ah 800A Battery amperage 830 A Battery voltage 12 V Battery capacity 100 Ah Hydraulic tank capacity 140 L 37 gal US 140 L 37 gal US Fuel tank capacity 80 L 21 gal US 80 L 21 gal US Machine HA20RTJ HA20RTJ O ...

Page 41: ...ning radius 4WS 1 75 m 5 ft 9 in Outside turning radius 2WS To be completed Inside turning radius 2WS To be completed Maximum ground pressure of wheel on paved ground 12 9 daN cm 2 70 lb ft Total weight 4 WS 9600 kg 21 168 lbs Total weight 2 WS To be completed Drive speed 4WS Low Machine elevated Medium Machine elevated High Machine folded stowed 1 2 km h 2 5 km h 5 0 km h 0 75 mph 1 55 mph 3 11 m...

Page 42: ...ted 4950 daN 11 128 lbs Outside turning radius 4WS N A 3 75 m 12 ft 4 in Inside turning radius 4WS N A 1 75 m 5 ft 9 in Outside turning radius 2WS 4 50 m 14 ft 9 in To be completed Inside turning radius 2WS 2 40 m 7 ft 10 in To be completed Maximum ground pressure of wheel on paved ground To be completed 12 9 daN cm 2 70 lb ft Total weight 4 WS N A 9600 kg 21 168 lbs Total weight 2 WS 9500 kg 20 9...

Page 43: ...TJ O HA61RTJ PRO B Familiarization Energy storage Type of battery 12 V 100 Ah 800A Battery amperage 830 A Battery voltage 12 V Battery capacity 100 Ah Hydraulic tank capacity 140 L 37 gal US 140 L 37 gal US Fuel tank capacity 80 L 21 gal US 80 L 21 gal US Machine HA61RTJO HA61RTJ PRO ...

Page 44: ...AREA RANGE OF MOTION H A 2 0 R T J H A 2 0 R T J O H A 2 0 R T J P R O H A 6 1 R T J O H A 6 1 R T J P R O 13ft10in 0 2 4 6 8 10 12 14 0 2 4 6 8 10 12 14 20 22 m 0 6ft6in 13ft10in 19ft8in 26ft2in 32ft9in 39ft4in 45ft11in 52ft5in 59ft1in 65ft7in 72ft2in 0 18 16 6ft6in 19ft8in 26ft2in 32ft9in 39ft4in 45ft11in ftin ...

Page 45: ...A B C D E F G H I 45 4000388880 E 06 15 GB USA HA20RTJ HA20RTJ O HA20RTJ PRO HA61RTJ O HA61RTJ PRO B Familiarization Notes ...

Page 46: ...46 4000388880 E 06 15 GB USA HA20RTJ HA20RTJ O HA20RTJ PRO HA61RTJ O HA61RTJ PRO B Familiarization 5 Decals and markings locations C E a n d A S s t a n d a r d s ...

Page 47: ...A B C D E F G H I 47 4000388880 E 06 15 GB USA HA20RTJ HA20RTJ O HA20RTJ PRO HA61RTJ O HA61RTJ PRO B Familiarization C E a n d A S s t a n d a r d s ...

Page 48: ...directional arrow 3 3078143940 11 Other Lanyard attachment points Harness attachment compulsory 2 307P216290 12 Other Material risk Yellow and black adhesive tape 1 2421808660 13 Other Hydraulic oil 1 307P221080 14 Red Risk of crushing Spindle 1 4000027080 15 Other Crown greasing 1 4000025160 16 Other Upper and lower oil level 1 307P221060 17 Red Risk of crushing Do not park 3 4000024800 18 Orange...

Page 49: ...0359860 In romanian 4000359870 In slovenian 4000359890 In croatian 4000360810 For AS only 307P227220 In hungarian 4000360890 In japanese 4000359830 In norwegian 4000359900 In slovakian 4000359880 36 Red Risk of crushing Emergency lowering 1 For AS only 4000027460 37 Red Risks of explosion 1 4000027370 38 Orange Hand crushing hazard Heat burns 1 4000027450 40 Orange Hand crushing hazard Snapping up...

Page 50: ...For Russia 307P227190 For Ukraine 307P227840 20 Red Operation instructions Vertical 1 For Russia 307P225160 For Ukraine 307P227850 22 Orange Risk of crushing Do not place foot 2 307P22010 23 Red Risk of crushing Driving direction 1 307P22040 24 Red Danger of electrocution 2 307P226960 25 Red Risk of crushing Closing drop rail 1 307P226950 26 Red Danger of electrocution Platform Ground for welding ...

Page 51: ...her Caution helmet compulsory 1 307P227470 219 Other hand protection compulsory 1 307P227490 220 Other Obligatory routing 1 307P227510 221 Other Danger unstable side H87 1 307P227680 222 Other Electric socket12 V 47 1 307P227700 224 Other Cold weather oil 1 307P223700 225 Other Tilt verification Large size 1 4000011690 228 Other Do not travel down slopes in high speed 1 307P226990 229 Other No adm...

Page 52: ...0 Other Control of movements RED directional arrow 3 3078143940 11 Other Lanyard attachment points Harness attachment compulsory 2 307P216290 12 Other Material risk Yellow and black adhesive tape 1 2421808660 13 Other Hydraulic oil 1 307P221080 14 Red Risk of crushing Spindle 1 In english 4000024830 In french 4000068080 In spanish 4000086510 15 Other Crown greasing 1 4000025160 16 Other Upper and ...

Page 53: ... In english 4000025040 In french 4000068110 In spanish 4000086540 39 Blue Engine oil CJ 4 1 4000019700 40 Orange Hand crushing hazard Snapping up 1 In english 4000025020 In french 4000068100 In spanish 4000086530 49 Blue Battery 1 4000071960 50 Blue Battery 1 4000071970 65 Blue Protective clothing compulsory 1 4000027440 202 Other Diesel Fuel Only 2 4000201430 ...

Page 54: ...54 4000388880 E 06 15 GB USA HA20RTJ HA20RTJ O HA20RTJ PRO HA61RTJ O HA61RTJ PRO B Familiarization Notes ...

Page 55: ...inside a building or on a structure Provide supervision to ensure safe systems of work are appropriate and being used Check for overhead crushing and contact hazards Check weather conditions have not altered ground conditions e g heavy or prolonged rain Establish limits for safe operation e g maximum wind speed Remember conditions can change internally e g if roller doors are opened Comply with pe...

Page 56: ...ocess We recommend these forms to be completed daily and stored to assist with your maintenance schedule Each action is depicted in the daily inspection sheet using the following symbols Never use a defective or a malfunctioning aerial work platform If any item on the check list is marked No during the inspection machine must be tagged and placed out of service Do not operate the machine until all...

Page 57: ... clean and legible Operation of start stop device Operation of E stop button device Operation of enable switch Operation of horn from platform control box Operation of movement from platform control box Test warning alarm lights and buzzer Overriding indicators turn off after 1 sec Overriding switch at ground control box is sealed No abnormal noise and jerky movements from platform control box Joy...

Page 58: ... Wheel reducer is undamaged and operates smoothly All compartments covers open and lock properly Rotation system orientation turret basket and jib No cracks broken weld paint chipped No deterioration and visible damage No screws missing loose parts No foreign body in joints or slides Exterior gear wheel greasing Pin pin stop bearing Presence of the turret pin and its locking device No bent cracked...

Page 59: ...and good condition of the batteries terminations and clamps electrolyte level Electric cables No torn or split wire sheaths No evidence of chemical damage or corrosion on all cables No oxidation or corrosion on terminals Sensors and safety device Stabilizers operate correctly and lock securely in position Slope limiting device operates properly Axle locking device operate properly Pothole safety d...

Page 60: ...scription of these controls refer to section B 3 2 and D 2 Ground control box and B 3 3 and D 3 Platform control box 4 1 E STOP BUTTON CHECK G r o u n d c o n t r o l b o x E s t o p b u t t o n P l a t f o r m c o n t r o l b o x E s t o p b u t t o n Step Action 1 Pull both E Stop buttons 15 at ground box and 46 at platform box 2 Set the ON OFF key switch 18 at ground box to the ON position 3 Tu...

Page 61: ...corrected 4 3 1 Indicators LED s test F r o m t h e g r o u n d c o n t r o l b o x F r o m t h e p l a t f o r m c o n t r o l b o x 4 3 2 Buzzers test F r o m t h e g r o u n d c o n t r o l b o x Step Action 1 Pull both the E Stop buttons 46 at platform box and 15 at ground box 2 Set the ON OFF key switch 18 to ON position 3 Check that the LED s 1 10 light up on the display box 4 Check that the...

Page 62: ...t the Overload system is active Refer to Indicators 6 at ground and 30 at platform Verify that the buzzers are functioning Refer to Buzzers test A periodic inspection of this device must be performed according to the recommendation in Maintenance Schedule 4 6 OSCILLATING AXLES IF EQUIPPED To improve the driving capability on rough terrain the front axle is equipped with an oscillating mechanism Wh...

Page 63: ... w i t h t h e p l a t f o r m u p h i l l M a c h i n e o n s l o p e w i t h t h e p l a t f o r m d o w n h i l l To c h e c k t h e t i l t s e n s o r a t g r o u n d l e v e l Step Action 1 Retract the upper boom 2 Lower the bottom arm 3 Lower the upper boom Step Action 1 Lower the upper boom 2 Lower the top arm 3 Retract the upper boom Step Action 1 Open the right hand compartment cover Com...

Page 64: ...transport configuration Drive speed is proportional to the movement of the drive joystick 33 Adjust position of Jib to enhance field of vision during driving When the machine is elevated drive speed is automatically reduced regardless of the drive speed chosen Daily check that the speed is limited to less than 1 km h 0 6 mph when The boom is raised by more than 10 above horizontal The boom is tele...

Page 65: ...n The ground control box is energized and is active ONLY when The E stop buttons on both ground and platform control boxes are not pressed in Deactivated Machine is switched on by turning ON OFF selector key switch 18 at the ground control box to ON position An E Stop button at each control box stops all movements when pressed in including shutting off an engine if equipped N B DO NOT TURN OFF THE...

Page 66: ...cally when the machine is switched on A switch will be active only after it has been detected to be in neutral position The following switches are not controlled Accelerator engine rpm Beacon light if fitted A switch provides the start and stop of the engine Engine speed If fitted This switch increases the engine rpm to the maximum speed A buzzer beeps in the following conditions When power is swi...

Page 67: ...itch is automatically de acticvated The release of foot pedal switch while performing a movement stops that function movement and all other movements are inactive The stop of movements is progressive If the Enable switch is pressed again quickly within 0 5 s the movement restarts If the Enable switch is not pressed again quickly enough within 0 5 s the movement will not restart It could restart on...

Page 68: ...ition The machine is now switched off N B THIS OPERATION TURNS THE MACHINE OFF AND IT IS REQUIRED TO PREVENT BATTERY DISCHARGE 2 2 BOOM AND ARM CONTROLS Platform leveling is available regardless of the work height Even at low movement speeds use the controls with caution N B RELEASING THE ENABLE SWITCH FOOTPEDAL WILL STOP ALL MOVEMENTS G r o u n d b o x c o n t r o l s e m e r g e n c y s t a t i ...

Page 69: ...b lifting lowering If applicable Push the jib switch 8 upwards to lift the jib Push the jib switch 8 downwards to lower the jib Turntable rotation Push the turntable rotation switch 14 to the right for a clockwise CW rotation Push the turntable rotation switch 14 to the left for a counter clockwise CCW rotation Control Action ...

Page 70: ...ch 18 to the right to turn ON Turn the control box energizing selector switch 229 to the left to energize platform box At the platform control box Check that the E stop button 46 is not pressed in Push the starter selector switch 230 upwards During pre heating LED 102 at platform display panel and LED 5 at ground display panel will light up Pre heating begins and the engine starts Allow the engine...

Page 71: ...RRAIN LOWER THE BOOM TO IMPROVE THE DRIVE PERFORMANCE Control Action Steering Press thumb rocker switch on joystick 33 to the right to steer right Press thumb rocker switch on joystick 33 to the left to steer left Driving Move joystick 33 forwards for the machine to travel in the forward direction Pull joystick 33 backwards for the machine to travel in the reverse direction Drive speed Position th...

Page 72: ...Push the boom telescoping switch 54 upwards to retract the bomm Push the boom telescoping switch 54 downwards to extend the boom Lifting lowering of boom Move the boom turntable joystick 49 forward to raise the boom Move the boom turntable joystick 49 backwards to lower the boom Lifting lowering of arm Push the arm joystick 50 forwards to raise the arm Push the arm joystick 50 backwards to lower t...

Page 73: ...ntable joystick 49 to the left for a clockwise CW rotation Move the boom turntable joystick 49 to the right for a counter clockwise CCW rotation Platform rotation Move the platform rotation selector 38 to the right for a counter clockwise CCW rotation Move the platform rotation selector 38 to the left for a clockwise CW rotation Platform leveling Move the platform leveling switch 40 upwards to rai...

Page 74: ...THE MAINTENANCE MANUAL Depending on the control box in use push and hold the back up auxiliary power switch 228 at ground box or switch 41 at platform box Retract the boom and lower it by using switches 9 and 10 at ground box or switch 54 and joystick 49 at platform box In an emergency if the operator has to exit the platform while it is elevated the transfer of the operator must respect the follo...

Page 75: ...the enable switch 228 must be held activated depressed Procedure Turn the control box selector 229 to the right to energize the ground control box The platform box controls are now de energized Check that the E Stop button 15 at ground is not pressed in To lower the platform hold enable switch 228 downwards and simultaneously push the desired function switch If the platform E stop button 46 or a s...

Page 76: ...o be abnormal use of the machine 4 3 NO POWER AVAILABLE In case of loss of the main power and the secondary power unit not functioning do not attempt to activate any function movement using hydraulic manifold unless trained and authorized by HAULOTTE Services All safety functions are no longer active and several hazards may occur Improper use of the equipment will result in death or serious injuri...

Page 77: ...driving speed If the slope is too steep use a winch in addition to the low speed drive Do not place yourself below or too close to the machine during loading A wrong move can lead to machine tipping over and may cause serious injuries and material damage The machine must be completely in the stowed configuration Check the platform is completely empty Lower the boom and drive onto the truck bed Sec...

Page 78: ...RTJ O HA61RTJ PRO 5 2 MACHINE LAYOUT T u r r e t r o t a t i o n e n a b l e d T u r r e t r o t a t i o n d i s a b l e d M a c h i n e s t o w i n g N B SECURE TURNTABLE WITH THE TURNTABLE LOCKING PIN BEFORE TRAVELING LONG DISTANCES OR HAULING MACHINE ON A TRUCK AVANT FRONT ARRIERE REAR ...

Page 79: ...ion Remove the turntable rotation locking pin Remove the tie downs Select low drive speed at the platform control box Start the machine To reinstate the system lift the jib a few centimetres inches using the ground control box Warning Upon starting a machine that has been secured and transported the safety system may detect a false overload preventing all movement from the platform control box ...

Page 80: ...grade of 25 5 4 1 Disengaging the drive hubs In the event of a machine breakdown the machine can be towed a short distance to load it onto a transport vehicle Ensure that no one is in the platform during towing Ensure boom is in the stowed position and the turntable is locked prior to towing The platform must be empty Use an 11 spanner to undo and remove the 2 screws from the plate Remove the plat...

Page 81: ...on however the boom can be raised but must not be extended Make sure there is no load in the platform It is recommended that the machine is not stored or immobilized unfolded to avoid jeopardizing the safety of people and property Ensure all access panels doors and side compartment covers are shut and secured Turn the On OFF selector key switch 18 at the ground control box to the left to shut OFF ...

Page 82: ...ing accessories are in good operation and match the technical specifications listed below It is important that the lifting devices are attached only to the designated lifting eyes Each of the chains slings used for lifting the machine must be adjusted to keep the machine level and to minimize the risk of damage to the machine Anchorage point for lifting are identified labeled by the following symb...

Page 83: ...ine fails after several attempts refer to the engine maintenance manual N B INITIAL STARTING SHOULD ALWAYS BE PERFORMED FROM THE GROUND CONTROL BOX 6 1 ENGINE OIL The correct SAE viscosity grade of oil is determined by the minimum ambient temperature during cold engine start up and the maximum ambient temperature during engine operation Generally use the highest viscosity oil that is available to ...

Page 84: ...FERENT BRANDS OR TYPES 6 3 PREHEATING OPERATION Turn the power on by turning the ON OFF seclector key switch 18 to the right When the start stop selector switch 230 at platform control box or 228 at ground control box is activated the orange LED 5 at ground control display panel and LED 102 at platform control display panel flashes indicating that the engine is in automatic pre heating mode Upon t...

Page 85: ...Machine HA20RTJ HA20RTJ O Marking Specifications Dimensions SI Imp SI Imp A Overall length of machine 8 80 m 28 ft 10 in 8 80 m 28 ft 10 in B Overall width of machine 2 44 m 8 ft 0 in 2 44 m 8 ft 0 in C Overall height of machine 2 47 m 8 ft 1 in 2 47 m 8 ft 1 in D Wheel base 2 50 m 8 ft 2 in 2 50 m 8 ft 2 in E Ground clearance 38 cm 15 in 38 cm 15 in F X G Platform dimensions Standard 1 8 x 0 8 m ...

Page 86: ...ne 2 44 m 8 ft 0 in 2 44 m 8 ft 0 in C Overall height of machine 2 47 m 8 ft 1 in 2 51 m 8 ft 3 in D Wheel base 2 50 m 8 ft 2 in 2 50 m 8 ft 2 in E Ground clearance 38 cm 15 in 42 cm 15 in F X G Platform dimensions Standard 1 8 x 0 8 m 5 ft 11 in x 2 ft 7 in 1 8 x 0 8 m 5 ft 11 in x 2 ft 7 in F X G Platform dimensions Option 2 44 x 0 915 m 8 ft x 3 ft 2 44 x 0 915 m 8 ft x 3 ft H Storage length 6 ...

Page 87: ...ation are determined per European Directive 2006 42 CE The guaranteed sound power level LWA displayed on the product is determined per European Directive 2000 14 CE The vibrations transmitted by the machinery to the hand arm system and to the whole body are determined per European Directive 2006 42 CE Specifications Sound pressure level at workstation 80 dBA Guaranteed sound power level 104 dBA Vi...

Page 88: ...730 4000075640 4000075650 Type Solid Tire Curred on Wheel mass 187 1 kg 3 6 kg 413 lb 8 lb 290 kg 6 kg 639 lb 13 lb Size Solideal 850 x 340 Solideal 1025 x 365 40 35 in x 14 37 in Torque 320 Nm 236 ft lbs The tire and rim are bonded together both must be replaced if either is damaged Wheels replacement must be made in the following cases Deformation or cracks on the rim De bonding between the inte...

Page 89: ... 25 C 140 mm 6 in C 126 mm 5 in 1 wheel stud is completely torn 2 successive wheel studs are partially torn 2 aperture holes are cut Tires and rims are critical components for the stability of the machine For safety reasons Use only HAULOTTE spare parts according to the technical characteristics of the machine Refer to the spare parts catalog Do not replace factory installed tires with tires of di...

Page 90: ...uts on the wheel to be removed Raise the machine using a jack or a hoist Remove the wheel nuts Remove the wheel Install the new wheel Lower the machine to the ground Tighten the wheel nuts to the recommended torque Refer to maintenance and repair manuals N B IF A WHEEL HAS BEEN REPLACED OBSERVING THE AXLE TRACK PATTERN CHECK FOR CORRECT INSTALLATION ...

Page 91: ... with a water beam or a high pressure cleaner Put into service 1 Start the machine Heat the engine for 15 mn before any operation 2 From the platform control box move the generator selector switch 79 to the right to activate the generator 3 Connect the tool to the socket 4 You can change the tool at any time N B WHEN USING THE ON BOARD GENERATOR YOU CANNOT MAKE ANY MACHINE MOVEMENTS TO MAKE A MOVE...

Page 92: ...attachment and ensure that the equipment is correctly attached by means of a strap not supplied Do not exceed the maximum allowable platform capacity The combined weight of the attachment the panel s the occupants the tools and any other equipment must not exceed the maximum allowable platform capacity Do not load panels whose surface area exceeds the maximum authorized surface area Exposing an ad...

Page 93: ...J PRO HA61RTJ O HA61RTJ PRO 5 2 5 Operation Load the panel onto the platform Securely attach the tray to the guard rail by means of a strap with the correct strength and dimensions for the panel S t a p p i n g e x a m p l e s L a r g e p a n e l S t a p p i n g e x a m p l e s S m a l l p a n e l ...

Page 94: ...1 onto floor contour tube 5 Fix the tray 1 to the platform carrier 3 using screws and bolts 4 N B TORQUE REQUIREMENTS 22 N M 16 LBS FT Pre operation test Place a load of 176 kg 388 lbs on the carrier and carry out an inspection Pre operation inspection Marking Description 1 Tray Panel carrier 2 Platform 3 Platform carrier 4 Screws and nuts 5 Platform contour tube 6 Hook ...

Page 95: ...tions HA20RTJ HA20RTJ O HA20RTJ PRO HA61RTJ O HA61RTJ PRO 5 2 7 Specific decals L o c a t i o n o f t h e d e c a l s Marking Description Quantity Part number 1 Risk of overturning 1 40000131830 2 Equipment characteristics 1 CE AS 4000131630 ANSI CSA 4000131730 1 2 2 ...

Page 96: ...stics It should be noted that this device doesn t release the operator from the responsibilities of learning and practicing the principles of safe machine operations provided by the manufacturer s instructions employer s safety rules and worksite regulations Marking Description 1 Activation bar 2 Electrical box 3 RESET push button 4 Green indicator the system is switched on 5 Blue flashing indicat...

Page 97: ...sure that the chassis is never driven any closer than 1 m 3 ft3 in from holes bumps tilts obstructions debris and ground coverings that may hide dangers During operation keep all the parts of the body inside the platform To position the machine close to obstacles it is recommended to use boom movements arm boom etc instead of the drive movements Do not drive fast in narrow or cluttered areas Keep ...

Page 98: ...tional tests All machine functional tests result positive Start the machine from platform control box Switch OFF all emergency push button Check absence of warning signal Check that the green indicator of the electrical box is switched on Performs the secondary guarding system tests for each movement specified in the table hereinbelow Push the switch bar while operating the specified movement Chec...

Page 99: ...ement Move forward Move backwards Left Right Yes No Yes No Yes No Yes No Yes No Yes No Platform control box Forward drive Reverse drive Turntable left Turntable right Lifting or telescope extension Boom descent and retraction telescope Other movement Ground control box All Authorized Prohibited Authorized if all switches joysticks of the Platform control box are in neutral position or if the Enabl...

Page 100: ...ary To operate safeguard movement from platform control box Joystick and or switch must be reset to neutral position function inactive Enable switch must be activated Operate safeguard movement using joystick or switch to move away from the hazard that triggered the device Press the yellow Reset button to restore normal operation of the machine All movements can be operated from the ground control...

Page 101: ...azards What to Do Use your senses sight smell hearing and touch Frequency Check your machine periodically during your entire workday Make sure to do your inspection the same way every time Complete one of these inspections at the start and end of each shift N B IF DAMAGE OR UNAUTHORIZED MODIFICATIONS ARE DISCOVERED THE MACHINE MUST BE REMOVED FROM SERVICE UNTIL REPAIRS ARE MADE BY A QUALIFIED SERV...

Page 102: ...t the design life including but not limited to severity of operating conditions routine maintenance which should be carried out in accordance with this manual Severity of operating conditions may require a reduction in time between maintenance periods Machines that have been out of service for more than 3 months must undergo a periodic inspection before the machine is put back into service Mainten...

Page 103: ...er or machine log book and the list of competent repair persons must be made available to the government work inspector and HAULOTTE Services 3 2 DAILY INSPECTION The Daily inspection includes a visual inspection operational checks and testing of the safety systems This must be conducted by the operator before using the machine This inspection is the responsibility of the user When Responsible Sta...

Page 104: ...CED INSPECTION The Reinforced inspection is a thorough evaluation of the machine s structural components to ensure proper functionality of the machine This evaluation must occur at a frequency of 5000 hours or every 5 years This inspection is the responsibility of the owner and it must be conducted by a HAULOTTE Services technician or by a competent company or person This inspection includes Daily...

Page 105: ...GENUINE HAULOTTE SPARE PARTS AND TOOLS AS REQUIRED AND ALSO PROVIDES FULLY DOCUMENTED REPORTS ON ALL WORK COMPLETED HAULOTTE Services will not take responsibility for any outcomes resulting from inferior services or repairs performed by other unauthorised personnel HAULOTTE reminds that NO modifications SHALL be carried out without the written permission of HAULOTTE Any unauthorised repairs modifi...

Page 106: ...106 4000388880 E 06 15 GB USA F Maintenance HA20RTJ HA20RTJ O HA20RTJ PRO HA61RTJ O HA61RTJ PRO Notes ...

Page 107: ... period The present warranty is valid for a period of 12 months or up to a maximum of 1000 operating hours for lifting and handling equipment and 2000 operating hours for public works machinery starting from delivery and terminating when the first limit is reached Spare parts are covered by a 6 month warranty 1 2 3 Procedure conditions To benefit from the warranty the owner or rental company must ...

Page 108: ...e engine hour meter must be maintained in good working order to guarantee maximum working life and to justify maintenance at the recommended time Warranty obligations for the time period stated above will cease immediately in situations where the defect is due to the following reasons Use of spare parts that are not HAULOTTE originals If elements or products other than those recommended by the man...

Page 109: ... Therefore adjustments are considered a part of normal machine usage conditions and are not covered by the warranty Hydraulic and fuel circuit contamination Every possible precaution is taken to ensure that fuel and hydraulic liquid delivered is clean HAULOTTE will not accept any claims concerning cleaning of the fuel circuit filter injection pump or any other equipment in direct contact with fuel...

Page 110: ... service Hotline 65 6546 6150 FAX 65 6536 3969 E mail haulotteasia haulotte com www haulotte sg HAULOTTE MIDDLE EAST FZE PO BOX 293881 Dubaï Airport Free Zone DUBAÏ United Arab Emirates TEL 971 0 4 299 77 35 FAX 971 0 4 299 60 28 E mail haulottemiddle east haulotte com www haulotte international com HAULOTTE SCANDINAVIA AB Taljegårdsgatan 12 431 53 Mölndal SWEDEN TEL 46 31 744 32 90 FAX 46 31 744 ...

Page 111: ...PRO F o r t h e e n g i n e p o w e r e d m a c h i n e s d e s t i n e d t o t h e U S m a r k e t S t a n d a r d s A N S I a n d C S A CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer birth defects and other reproductive harm ...

Page 112: ...112 4000388880 E 06 15 GB USA G Other information HA20RTJ HA20RTJ O HA20RTJ PRO HA61RTJ O HA61RTJ PRO Notes ...

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