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600BB & 600BBHD-20-INST-Imp&Metric 

6/20 

Installation Manual 

     

Model 600BB & 600BBHD 

Moisture Sensor Kit for Large Square Balers 

For New Holland BigBaler and Case IH LB 4 

 

 
 

Forage Harvester

 

Summary of Contents for 600BB

Page 1: ...600BB 600BBHD 20 INST Imp Metric 6 20 Installation Manual Model 600BB 600BBHD Moisture Sensor Kit for Large Square Balers For New Holland BigBaler and Case IH LB 4 Forage Harvester ...

Page 2: ...ation preservatives for hay Harvest Tec system meets the Directive 2006 42 EC of the European Parliment and the Council of 17 May 2006 and other applicable European Directives including Directive 2004 108 EC on the Electromagnetic compatability The application of preservatives for hay Harvest Tec system will be turned on after being installed on a farm press has been declard in conformity with the...

Page 3: ... 7 Bluetooth Receiver Lights 7 Connecting Star Wheels to the DCP 600BB 600BBHD 8 Installation of the Star Wheel Moisture Sensors 600BB 9 Installation of Bale Rate Harness 600BB 9 Installation of the Star Wheel Moisture Sensors 600BBHD 10 Installation of Bale Rate Harness 600BBHD 11 Installation of End of Bale Sensor 600BB 600BBHD 11 Wiring Diagram 12 Pin Outs 13 14 Troubleshooting 15 Parts Breakdo...

Page 4: ...s manual and contact your local authorized dealer to order the parts Right and Left sides are determined by facing in the direction of forward travel System Requirements The Baler Control Module BCM must have Version 4 2 0 0 or higher Made for iPad 3rd through Pro 2nd generation running the current iOS operating system or one version previous required for iPad option iPad is a trademark of Apple I...

Page 5: ...l be on the outside of the baler frame Position four fender washers between the DCP and standoffs Figure 2 5 Mount the DCP with the display cable pointed down to the baler Figure 3 If installing the 600BBHD kit refer to Figure 4 The baler ECU will be partially covered by the DCP 6 Attach lock washers and hex nuts to mount the DCP to the baler Do not tighten down yet 7 Before tightening hardware in...

Page 6: ...oses Secure with existing cable clamps or use cable ties When all connections are made to the DCP secure wires as shown above to allow for water to be shed away from the DCP Locate and remove the Active Terminator below left of baler Attach Baler Interface Harness 006 6650VA to that location Reconnect Active Terminator below to open port of that same harness 006 6650VA ...

Page 7: ...C Bluetooth Receiver Lights Pre 2020 applcaitors equipped with Bluetooth receivers 030 6672B are now equipped with lights to indicate both power and Hay App connection on the Apple iPad Clean light regularly Blinking Lights System is waiting for the processor to connect which could take up to 35 seconds Red Light The Bluetooth receiver has power Green Light The Bluetooth receiver is connected to t...

Page 8: ...s with cable ties after the star wheels are installed on the baler in the next step 600BBHD Locate the moisture harness 006 7303HX Remove the pan head screws on each star wheel and remove the star wheel cover Loosen the black grommet Insert the eye loop of the wire into the star wheel block through the grommet and install on the end of the swivel Leave a loop in the wire to allow the star wheel co...

Page 9: ...diverters with four M8 hex nuts lock washers and two flat washers Figure 2 Installation Bale Rate Harness 600BB The bale rate sensors will be factory installed on the right side twine guard in the correct position The sensor with the longer sensor wire will say FRONT which indicates it should be placed in the front sensor hole The sensor wire with the shorter wire will say BACK The tip of the sens...

Page 10: ...f 2 50mm This piece will need to be removed from the baler bracket in order for star wheel to fit flush with baler bracket Figure 2 4 Position the left side reinforcement bracket 001 4644BHD around the star wheel This will be labeled Left Side of Baler This Side Up Shown mounted in Figure 3 Repeat mounting the star wheel and installation of the reinforcement bracket on the right side of baler 5 Lo...

Page 11: ...formation to the Dual Channel Processor This information is used for job records and will be used by the optional Bale Identification system Mount the end of bale sensor bracket 001 4648 as shown above on the ladder side of the baler and same side as the main controller Mark and drill two 3 8 10mm holes and attach the bracket using two 5 16 x 1 self tapping screws and 5 16 flange nuts Keep the sen...

Page 12: ...D will use harness 006 7303HX E Connect Keyed Power Extension harness 006 5650K to a keyed power source F Connect the iPad Integration Control 030 6672C to the Communication Harness 006 6650TM G Note The Optional Port and the Data Transfer Port are not used in this application Keyed Power Extension 006 5650K Dual Channel Processor DCP 006 6671LS Moisture Bale Rate Harness 006 7303HL 600BB or 006 7...

Page 13: ...r to DCP Pin 3 Orange Keyed Power Pin 4 Gray Shield Pin 5 Green HT Can Low Pin 6 Yellow HT Can Hi Pin 7 Orange Can1 Hi Pin 8 Black Ground from TSD Pin 9 Black Ground from DCP Pin 10 Blue Can1 Low iPad Integration Control BLE on Harness 006 6650TM E Pin 1 Red 12V Power from DCP Pin 2 Black Ground from TSD Pin 3 Yellow HT Can Low Pin 4 Gray Shield Pin 5 Green HT Can Hi Pin 6 Orange Can1 Hi Pin 7 Blu...

Page 14: ...ue Can1 Low Main Power Connector on DCP Pin 1 Red 12V Power from tractor Pin 2 Black Ground from tractor Pin 3 Orange Keyed power Star Wheel and Bale Rate Sensor Connector on DCP Pin 1 Blue 12V Power Pin 2 Orange Ground Pin 3 Black Signal for sensor 1 Pin 4 White Signal for sensor 2 Pin 5 N A Pin 6 N A Pin 7 N A Pin 8 Violet Star wheel input 1 Pin 9 Brown Star wheel input 2 End of Bale Sensor on D...

Page 15: ...ltage should be constant between 12 and 14 volts 3 Install voltage surge protection on tractors alternator Terminal reads under or over power 1 Verify with multi meter actual voltage Voltage range should be between 12 14 volts 1 Clean connections and make sure applicator is hooked to battery See Diagnostics section of manual Bale rate displays zero 1 Bale rate sensors are reversed 2 Short in cable...

Page 16: ...r Bracket 001 4648 1 6 Terminating Connector 600 Series w green cap 006 5650Z 1 7 DCP Shield Cover 001 5650X 1 8 DCP Main Control LS 600 AUTO 006 6671LS 1 9 DCP Baler Harness 15 FT 006 6650LS E 1 10 DCP Tractor Harness 006 6650TM E 1 11 Dust Plugs 006 5651PLUGS 1 12 iPad Integration Control 030 6672C 1 NP USB Cord 006 6672USBC 1 NP End of Bale Sensor Extension 10 006 7400EXT 1 4 7 8 9 10 11 1 5 6 ...

Page 17: ...Star Wheel 006 4641S 1 2 Dust Seal 006 4641DSL 2 3 Univ Star Block 006 4641Q 1 4 3 8 NPT Cable Grip 008 0821A 1 5 3 8 NPT Plug 003 F38 1 6 Thrust Washer 006 4641TA 2 7 Thrust Bearing 006 4641TB 1 8 Swivel Insert 006 4642B 1 9 3 4 Short Nut 006 4641U 1 10 Rotary Swivel 006 4642A 1 11 Cover Gasket 006 4641RG 1 12 Univ Block Cover 006 4641R 1 NP Prox Sensor Holder 006 4644SS 1 NP SW Reinforcement 001...

Page 18: ...USB plug before connecting the wires Black White 5 The wires will then be hooked to the designated terminals on the bottom of the USB plug 6 Drill a 1 1 8 hole in the preferred mounting location Be sure to clean any sharp edges after drilling 7 Feed the wires through the mounting hole 8 If using the round plastic nut to secure plug in place slide the nut back over the wiring before connecting the ...

Page 19: ... to deny the warranty request at their discretion Parts must be returned through the selling dealer and distributor transportation charges prepaid This warranty shall not be interpreted to render Harvest Tec Inc liable for injury or damages of any kind direct consequential or contingent to persons or property Furthermore this warranty does not extend to loss of crop losses caused by delays or any ...

Page 20: ...20 HARVEST TEC INC P O BOX 63 2821 HARVEY STREET HUDSON WI 54016 PHONE 715 386 9100 1 800 635 7468 FAX 715 381 1792 Email info harvesttec com ...

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