24
cover plate and disconnect the cables.
Remove the screws which secure the unit to
the side of the heater and withdraw the
thermostat complete from the heater.
Check that the bi metal coil and its housing
are secure clean as necessary with a soft
brush.
Flue System
Check that the flue is in good condition, that
it is adequately supported, that there are no
blockages or restrictions.
Check that any joints are properly sealed
preventing an escape of products of
combustion.
Check condensate drain if fitted .
Check for signs of water ingress and any
resultant damage.
Flue Venter
Check that the flue fan is clean and free
from any dust deposits
Differential Air Pressure Switch
Check that the tubes are connected and
clear and free from dust.
Check that they are not kinked or damaged.
Check electrical connections are intact.
Fan and Motor complete
Check that the fan is secure and rotates
freely without excessive play in the shaft.
The fan blades and motor should be
cleaned using a soft brush.
Check that the bearings do not show signs
of excessive wear.
It should be noted that these bearings do
not require lubricating.
Main Fan Motor
Remove access panel. Dust and other
foreign matter should be cleaned by blowing
over with compressed air and through the
use of a soft bristle brush and cloth. Solvent
wipes may be used to remove heavy soiling
from the motor casing.
The electrical connections should be
checked as follows.
The cover to the terminal box should be
removed by undoing the screws, which
secure it.
Check connections for signs of corrosion,
tightness, and ensure that there are no stray
strands which could form a short circuit.
Clean, tighten, and replace as necessary.
Replace cover and secure.
Main Fan
Remove dust and other foreign matter by
blowing off with compressed air or through
the use of a soft bristle brush. Check that
the bearings do not show signs of excessive
wear.
It should be noted that these are sealed
bearings if they are worn the whole fan
assembly will require replacement the
following procedure should be carried out.
(a) Release the tension on the belt(s) and
remove.
(b) Unbolt and remove fan from heater
(c) Remove taperlock and pulley
(d) Fit taperlock and pulley to new fan
(e) Refit fan into heater and bolt in place .
(f) Refit the belts.
(g) Turn by hand to ensure free fan rotation.
Pulleys
Check pulleys for alignment using a straight
edge, if necessary reposition either or both
of the pulleys and the fan motor.
Check for excessive wear within the root
and sides of the grooves, and check for any
other signs of wear or damage, if necessary
replace the pulley as follows.
(a) Release tension on belts and remove.
(b) Release the taper locks by slackening
the securing screws by several complete
turns.
Summary of Contents for HT2000
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