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Harris RF-5800H, System Installation/Maintenance Manual

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Harris RF-5800H System Installation/Maintenance Manual Download Page 9

RF-5800H 125-WATT COMMUNICATION SYSTEM
TABLE OF CONTENTS

vi

LIST OF FIGURES – Continued

Figure

Page

7-9

DC Power Cable Assembly (10181-9826-020)

7-12

. . . . . . . . . . . . . . . . . . . . . . . . . . 

7-10

PA-R/T Cable Assembly (10535-0720)

7-13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-11

AC Power Cable Assembly (10181-9831)

7-15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-12

PA-Coupler RF Cable Assembly (10181-9824)

7-15

. . . . . . . . . . . . . . . . . . . . . . . . . . 

7-13

PA-Coupler Control Cable Assembly (10181-9823)

7-17

. . . . . . . . . . . . . . . . . . . . . . 

7-14

KY-99A Audio/Black Data Cable Assembly (10535-0701)

7-19

. . . . . . . . . . . . . . . . . 

7-15

RS-232 Black Data to Encryption Device Cable Assembly 

(10535-0702)

7-21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-16

ASCII Remote and PS Control Cable Assembly, Y (10535-0730)

7-25

. . . . . . . . . . 

7-17

KG-84C Black Data Cable Assembly, Y (10535-0750)

7-27

. . . . . . . . . . . . . . . . . . . . 

7-18

ASCII Remote Control Rear D-Connector Cable Assembly 

(10535-0760)

7-29

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-19

Sync/Async RS-232 DTE Data Cable Assembly (10535-0770)

7-31

. . . . . . . . . . . . 

7-20

Synchronous RS-232 DTE Data Cable Assembly (10535-0780)

7-33

. . . . . . . . . . . 

7-21

Asynchronous Data (PPP) Cable Assembly (10535-0775)

7-35

. . . . . . . . . . . . . . . . 

7-22

 DC Power Cable Assembly (10181-9833)

7-37

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-23

 Speaker Power Cable Assembly (10535-0706)

7-38

. . . . . . . . . . . . . . . . . . . . . . . . . 

7-24

Speaker Cable Assembly (10535-0707)

7-39

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-25

Ground Strap Cable Assembly (10400-1136)

7-40

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

LIST OF TABLES

Table

Page

1-1

RF-5800H 125-Watt Configurations

1-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1-2

Related Equipment Manuals

1-5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1-3

Required Tools, Test Equipment, and Materials

1-13

. . . . . . . . . . . . . . . . . . . . . . . . . . 

1-4

List of Manufacturers

1-13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5-1

Daily Preventive Maintenance Checks and Services

5-1

. . . . . . . . . . . . . . . . . . . . . 

5-2

Weekly Preventive Maintenance Checks and Services

5-1

. . . . . . . . . . . . . . . . . . . 

6-1

Non-BIT Fault Symptoms/Run Time Fault Codes

6-3

. . . . . . . . . . . . . . . . . . . . . . . . 

6-2

RF-5800H 125-Watt Communication System Operator Initiated BIT 

Fault Codes

6-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6-3

Troubleshooting Analysis Procedures

6-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6-4

Protective Device Index

6-10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6-5

Troubleshooting Index

6-10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-1

RF-5800H 125-Watt Vehicular System LRUs

7-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7-2

RF-5800H 125-Watt Base Station System LRUs

7-1

. . . . . . . . . . . . . . . . . . . . . . . . 

7-3

RF-5800H 125-Watt Transit Case System LRUs

7-2

. . . . . . . . . . . . . . . . . . . . . . . . . 

7-4

RF-5071VSM Shock Mount Assembly Parts List (10181-5071)

7-2

. . . . . . . . . . . . 

7-5

RF-5071VSM Ancillary Kit Parts List (10181-9030)

7-2

. . . . . . . . . . . . . . . . . . . . . . 

7-6

RF-5211VSM Shock Mount Assembly Parts List

7-2

. . . . . . . . . . . . . . . . . . . . . . . . . 

7-7

RF-5211VSM Ancillary Kit Parts List (10372-0875-01)

7-3

. . . . . . . . . . . . . . . . . . . . 

7-8

RF-5051PS Power Supply Assembly Parts List (10299-5051-03)

7-3

. . . . . . . . . . 

7-9

RF-5051PS Ancillary Kit Parts List (10181-9010)

7-3

. . . . . . . . . . . . . . . . . . . . . . . . 

7-10

Available Power Cables (Purchased Separately)

7-3

. . . . . . . . . . . . . . . . . . . . . . . . 

7-11

Available Option Cables (Purchased Separately)

7-4

. . . . . . . . . . . . . . . . . . . . . . . . 

Summary of Contents for RF-5800H

Page 1: ...PUBLICATION NUMBER 10515 0124 4200 FEBRUARY 2001 Rev A Tactical Radio Products next level solutions RF 5800H 125 WATT COMMUNICATION SYSTEM SYSTEM INSTALLATION MAINTENANCE MANUAL ...

Page 2: ...ve equipment or part to our factory or to the Authorized Warranty Repair Center indicated by us Harris Corporation Telephone 716 244 5830 RF Communications Division Fax 716 242 4755 Customer Service http www harris com 1680 University Avenue Rochester NY 14610 U S A Harris will repair or replace the defective equipment or part and pay for its return to you provided the repair or replacement is due...

Page 3: ......

Page 4: ... WATT COMMUNICATION SYSTEM Information and descriptions contained herein are the property of Harris Corporation Such information and descriptions may not be copied or reproduced by any means or disseminated or distributed without the express prior written permission of Harris Corporation RF Communications Division 1680 University Avenue Rochester New York 14610 1887 Copyright 2001 By Harris Corpor...

Page 5: ...k for Pulse at Side of Neck G Feel for pulse for 5 to 10 seconds 7 Begin Rescue Breathing G Keep head tilted back G Lift chin G Pinch nose shut G Give 1 full breath every 5 seconds G Look listen and feel for breathing between breaths 9 Shout Help G Call people who can phone for help 2 Check for Breathing G Look listen and feel for breathing for 3 to 5 seconds 5 Phone for Help G Send someone to cal...

Page 6: ...6 4 Unit Identification 1 12 1 6 5 Specifications 1 12 1 7 LIST OF ITEMS REQUIRED BUT NOT SUPPLIED 1 13 1 8 LIST OF MANUFACTURERS 1 13 CHAPTER 2 INSTALLATION 2 1 INTRODUCTION 2 1 2 2 SITE INFORMATION 2 1 2 2 1 General Guidelines 2 1 2 2 1 1 Grounding 2 1 2 2 1 2 Vehicular Configuration Grounding 2 2 2 2 1 3 Base Station Configuration Grounding 2 2 2 2 1 4 Transit Case Configuration Grounding 2 2 2...

Page 7: ...icular System 4 2 4 2 3 2 RF 5800H 125 Watt Base Station and Transit Case Systems 4 2 CHAPTER 5 SCHEDULED MAINTENANCE 5 1 PREVENTIVE MAINTENANCE 5 1 CHAPTER 6 TROUBLESHOOTING 6 1 INTRODUCTION 6 1 6 1 1 General 6 1 6 1 2 Scope of this Chapter 6 1 6 2 TROUBLESHOOTING PROCEDURES 6 2 6 2 1 General 6 2 6 2 2 Maintenance Turn On Procedure 6 2 6 2 3 Non BIT Troubleshooting 6 3 6 2 4 BIT Troubleshooting 6...

Page 8: ...s 2 11 2 5 RF 5211VSM Shock Mount Dimensions 2 12 2 6 RF 5211 01VSM Shock Mount Dimensions 2 13 2 7 RF 5800H 125 Watt Vehicular System Installation Typical Configuration 2 15 2 8 RF 5800H 125 Watt Base Station System Installation Typical Configuration 2 17 2 9 RF 5800H 125 Watt Transit Case System Installation Typical Configuration 2 19 2 10 RF 5800H 125 Watt Vehicular System Cable Interconnects 2...

Page 9: ...9 7 25 Ground Strap Cable Assembly 10400 1136 7 40 LIST OF TABLES Table Page 1 1 RF 5800H 125 Watt Configurations 1 4 1 2 Related Equipment Manuals 1 5 1 3 Required Tools Test Equipment and Materials 1 13 1 4 List of Manufacturers 1 13 5 1 Daily Preventive Maintenance Checks and Services 5 1 5 2 Weekly Preventive Maintenance Checks and Services 5 1 6 1 Non BIT Fault Symptoms Run Time Fault Codes 6...

Page 10: ...al mechanical hazards THERMAL Burn hazards may exist in the equipment that could cause personal injuries and or serious equipment damage Internal surfaces of the equipment may be in excess of 65 C the point at which personnel could be burned Extreme caution should be used when working with any hot assemblies for example power supply or power amplifier assemblies Physical injury or damage may resul...

Page 11: ...ll explode when power is applied Extreme care must be used when replacing and connecting these capacitors The capacitor terminals must always be connected using the correct polarity positive to positive and negative to negative The next section contains general safety precautions not directly related to specific procedures or equipment These precautions are oriented toward the maintenance technici...

Page 12: ...d to guard against adverse electrical conditions such as electrostatic discharge Although most static sensitive devices contain protective circuitry several precautionary steps should be taken to avoid the application of potentially damaging voltages to the inputs of the device To protect static sensitive devices from damage the following precautions should be observed a Keep all static sensitive ...

Page 13: ...tion of human skin or tissue The symbol of a person wearing goggles shows that the material will injure your eyes The symbol of a flame shows that a material can ignite and burn you The symbol of a skull and crossbones shows that a material is poisonous or a danger to life The symbol of a human figure in a cloud shows that vapors of a material present danger to your life or health ...

Page 14: ...RF 5800H 125 WATT COMMUNICATION SYSTEM GENERAL INFORMATION RF 5800H 125 WATT COMMUNICATION SYSTEM ...

Page 15: ...RF 5800H 125 WATT COMMUNICATION SYSTEM GENERAL INFORMATION 5800H 125 V120A BASE STATION TRANSIT CASE Figure 1 1 Typical RF 5800H 125 Watt Communication System RF 5832H PA RF 5800H MP ...

Page 16: ...erences are as follows WARNING Paragraph 2 2 1 1 Inadequate or defective grounding presents a personnel hazard that could result in injury or death CAUTION Paragraph 2 2 1 1 Inadequate or defective grounding could damage the equipment CAUTION Paragraph 2 2 1 3 Inadequate or defective grounding could damage the equipment CAUTION Paragraph 2 2 1 4 Inadequate or defective grounding could damage the e...

Page 17: ...vailable typically a hot test bed radio system The suspected faulty unit is inserted into the hot test bed radio system to isolate the faulty assembly using a Maintenance Level III manual The faulty SRU or module is replaced with a spare and passed to Maintenance Level IV 1 3 4 Level IV The faulty SRU or module is returned to Harris RF Communications for repair If Level IV maintenance capabilities...

Page 18: ...ES NO NORMAL OPERATION TECHNICIAN REPLACES UNIT OR CABLE REPAIRED UNIT DEFECTIVE UNIT TECHNICIAN REPLACES MODULE LEVEL II LEVEL III LEVEL IV YES NO SYSTEM OPERATIONAL NO UNIT OPERATIONAL YES NO UNIT MODULE OPERATIONAL REPAIRED UNIT 5800H 027 START DEFECTIVE MODULE TECHNICIAN REPAIRS MODULE YES REPAIRED MODULE REPAIRED SYSTEM ...

Page 19: ...an RF 5832H PA 125 Watt Power Amplifier herein after referred to as RF 5832H PA interconnect cables ground strap and two shock mounts The RF 5211VSM Vehicular Shock Mount herein after referred to as RF 5211VSM is used with the RF 5800H MP Manpack Radio herein after referred to as RF 5800H MP and the RF 5071VSM Vehicular Shock Mount herein after referred to as RF 5071VSM is used with the RF 5832H P...

Page 20: ...ated Equipment Manuals Part Number Manual Description 10515 0008 4300 RF 382 CU 2397 Antenna Coupler Intermediate Maintenance Manual 10515 0117 4200 RF 5800H Operations Manual 10515 0117 4300 RF 5800H MP Intermediate Maintenance Manual 10515 0124 4300 RF 5832H PA 125 Watt Power Amplifier Intermediate Maintenance Manual 10515 0071 4100 RF 5056PS 12 24 V DC DC Power Converter Supplement 10515 0164 4...

Page 21: ...p of Units in RF 5800H 125 Watt Vehicular System Typical Configuration RF 5800H MP MANPACK RADIO RF 5071VSM VEHICULAR SHOCK MOUNT GND J9 J8 J10 D C POWER CPLR CONTROL PA CONTROL J12 RF IN J11 RF OUT RF 5211VSM VEHICULAR SHOCK MOUNT RF 5832H PA 125 WATT POWER AMPLIFIER 5800H 125 VEH6 CB1 ...

Page 22: ...ER Figure 1 4 RF 5800H 125 Watt Vehicular System Family Tree Typical Configuration RF 5800H 125W COMMUNICATION SYSTEM INSTALLATION MANUAL 10515 0124 4200 RF 5211VSM SHOCK MOUNT RF 5211VSM CABLE ASSY GROUND STRAP 7147 1167 3 CABLE ASSY RT PA RF 10181 9821 020 CABLE ASSY DC POWER 10181 9826 020 CABLE ASSY PA R T CONTROL 10535 0720 A020 RF 5071VSM RF 5271VSM SHOCK MOUNT ...

Page 23: ...8 Figure 1 5 Relationship of Units in RF 5800H 125 Watt Base Station System Typical Configuration 5800H 125 122 BASE STATION MOUNT 10558 2000 02 RF 5051PS POWER SUPPLY RF 5800H MP MANPACK RADIO ORDERED SEPARATELY SPEAKER 10181 5180 01 RF 5832H PA POWER AMPLIFIER ...

Page 24: ...125 Watt Base Station System Family Tree Typical Configuration RF 5800H 125 W COMMUNICATIONS SYSTEM INSTALLATION MANUAL 10515 0124 4200 BASE STATION MOUNT 10558 2000 02 SPEAKER CABLE ASSY AUDIO 10535 0707 A003 SPEAKER CABLE ASSY POWER 10535 0706 A015 CABLE ASSY RT PA RF 10181 9821 015 CABLE ASSY DC POWER 10181 9833 004 CABLE ASSY PA R T CONTROL 10535 0720 A015 GROUND STRAP CABLE ASSY 10400 1136 A0...

Page 25: ...C 95 150 VAC AC IN J17 OFF ON 28 VDC J16 J15 CPLR CONTROL RF OUT J11 GND P A CONTROL J8 J9 J12 RF IN CB1 D C POWER J10 RF 5832H PA POWER AMPLIFIER RF 5051PS POWER SUPPLY R T TRANSIT CASE PS PA TRANSIT CASE 5800H 125 124 VOL OPT 7 STU PGM VWX 8 0 DEF 2 1 ABC SQ 4 JKL CALL MNO ZERO 5 LT NET YZ 9 ENT 3 GHI PQR 6 MODE CLR LOUDSPEAKER 10181 5180 01 RF 5800H MP MANPACK RADIO ORDERED SEPARATELY ...

Page 26: ...800H TM004 125 WATT TRANSIT CASE SYSTEM RF 5800H 125 W COMMUNICATIONS SYSTEM INSTALLATION MANUAL 10515 0124 4200 TRANSIT CASE R T ASSEMBLY 11040 1100 01 SPEAKER CABLE ASSY AUDIO 10535 0707 A003 SPEAKER CABLE ASSY POWER 10535 0706 A015 CABLE ASSY RT PA RF 10181 9821 015 CABLE ASSY DC POWER 10181 9833 004 CABLE ASSY PA R T CONTROL 10535 0720 A015 GROUND STRAP CABLE ASSY 10400 1136 A06 CABLE ASSY AC ...

Page 27: ... via the control cable to the RF 5800H MP 1 6 2 RF 5051PS The RF 5051PS provides 24 Vdc at 30 amperes from 90 Vac to 300 Vac 47 Hz to 400 Hz sources It is typically used for fixed station operation of RF 5800H 125 Watt Transceiver Systems The RF 5051PS can be mounted in an RF 5071VSM 1 6 3 RF 382A Optional The RF 382A is a 500 Watt PEP 250 watt average fast tune automatic antenna coupler This unit...

Page 28: ... Drive 214FSY 55719 Screwdriver Cross Tip 2 12 Inch Blade SDDP122 55719 Screwdriver Flat Tip 4 Inch Blade R144 96508 Multimeter Digital 87 89536 1 8 LIST OF MANUFACTURERS Table 1 4 provides a list of manufacturers Table 1 4 List of Manufacturers CAGE Code Manufacturer Name and Address 14304 Harris Corporation RF Communications Division 1680 University Avenue Rochester NY 14610 2842 55719 Snap On T...

Page 29: ...RF 5800H 125 WATT COMMUNICATION SYSTEM GENERAL INFORMATION 1 14 This page intentionally left blank ...

Page 30: ...Availability of power source earth ground antenna etc Ease of operation maintenance or removal and replacement Ventilation Clearance of cable connections Stable surface to mount equipment 2 2 1 General Guidelines The information contained in the following paragraphs provides general site guidelines Before choosing a location become familiar with the dimensions of the equipment and mounting bracket...

Page 31: ...amage the equipment Do not daisy chain ground connections as voltage differentials develop over long distances CAUTION Any artificial ground system must also be connected to the primary power source to prevent generation of RFI and high voltage electromagnetic fields around the equipment The transceiver ground terminal must be connected to a grounded pipe such as a cold water pipe preferably where...

Page 32: ... against corrosion and rough handling The boxes and packing materials should be retained in case the equipment is shipped again The following paragraphs describe how to unpack and repack the radio system units 2 4 1 Unpacking Perform the following procedure to unpack the equipment a Inspect the exterior of the box for signs of damage during shipment Note any problems and report them to the proper ...

Page 33: ...ase Station and Transit Case Systems or 22 5 Vdc to 30 0 Vdc negative ground for the RF 5800H 125 Watt Vehicular System Maximum power consumption is 1010 watts at full load Refer to Chapter 7 for pinouts of power cables 2 5 2 Access Clearance and Ventilation Requirements See Figures 2 1 2 2 and 2 3 for RF 5800H 125 Watt Communication System installation and maintenance clearances Consider the foll...

Page 34: ... or at the ground stud located near the rear of the shock mount bottom plate Refer to the RF 5211VSM outline and installation drawing Part Number 10372 0876 included with the shock mount for additional information 2 5 4 Jumper DIP Switch Settings There are no jumper DIP switch settings required when installing the RF 5800H 125 Watt Communication System 2 5 5 Unit Removal and Installation Procedure...

Page 35: ...RF 5800H 125 WATT COMMUNICATION SYSTEM INSTALLATION 2 6 This page intentionally left blank ...

Page 36: ...RF 5800H 125 WATT COMMUNICATION SYSTEM INSTALLATION 2 9 Figure 2 2 RF 5800H 125 Watt Base Station Installation and Maintenance Clearances 5800H 125 126A 3 IN 1 5 IN 17 7 IN 3 IN 3 IN 20 7 IN 14 IN ...

Page 37: ...RF 5800H 125 WATT COMMUNICATION SYSTEM INSTALLATION 2 10 Figure 2 3 RF 5800H 125 Watt Transit Case Installation and Maintenance Clearances 22 5 IN 3 IN 3 IN 3 IN 18 75 IN 3 IN 15 IN 15 IN ...

Page 38: ...RF 5800H 125 WATT COMMUNICATION SYSTEM INSTALLATION 2 11 Figure 2 4 RF 5071VSM Shock Mount Dimensions 5800H 125VEH8 6 25 IN 0 75 IN 0 75 IN 10 75 IN 7 75 IN 12 25 IN 2 IN ...

Page 39: ...RF 5800H 125 WATT COMMUNICATION SYSTEM INSTALLATION 2 12 Figure 2 5 RF 5211VSM Shock Mount Dimensions 5800H 125VEH9 3 94 IN 2 IN 4 75 IN 10 75 IN 8 75 IN 5 25 IN 3 41 IN ...

Page 40: ...RF 5800H 125 WATT COMMUNICATION SYSTEM INSTALLATION 2 13 Figure 2 6 RF 5211 01VSM Shock Mount Dimensions 4 IN 2 IN 4 75 IN 10 75 IN 8 75 IN 5 25 IN 3 5 IN RF 5800H 507 ...

Page 41: ...RF 5800H 125 WATT COMMUNICATION SYSTEM INSTALLATION 2 14 This page intentionally left blank ...

Page 42: ...82A ANTENNA COUPLER RF 5832H PA POWER AMPLIFIER R T PA CONTROL CABLE 10535 0720 RF 5832H PA DC POWER CABLE 10181 9826 BATTERY ALTERNATOR POWER SYSTEM HANDSET H 250 U 10075 1399 PA COUPLER COAXIAL CABLE 10181 9825 OR 10181 9824 PA COUPLER CONTROL CABLE 10181 9823 NOTE ENSURE THAT THE VEHICULAR SHOCK MOUNTS ARE GROUNDED PER INSTRUCTIONS GIVEN IN PARAGRAPH 2 5 3 RF 5800H MP MANPACK RADIO ...

Page 43: ... 9831 RF 5800H MP MANPACK RADIO SPEAKER 10181 5180 01 R T PA COAX CABLE 10181 9821 TO GROUND R T PA CONTROL CABLE 10535 0720 ON OFF J17 J15 J16 28VDC GND NOTE BE SURE TO GROUND SYSTEM FROM THE GROUNDING STUD PROVIDED AT THE TOP OF THE BASE STATION MOUNT CPLR CONTROL RF OUT J11 GND P A CONTROL J8 J9 J12 RF IN CB1 D C POWER J10 SPEAKER CABLE ASSEMBLY 10535 0707 Figure 2 11 RF 5800H 125 Watt Base Sta...

Page 44: ...When the RF 5800H 125 Watt Communication System is installed and all connector cables are attached verify that the following items are completed All connectors are attached and associated hardware is secure System units are connected to ground preferably at a single point Ground wires are connected between the radio system units and a known good ground Ensure all hardware is tightened Area cooling...

Page 45: ... LCD after completing the BIT test record the fault code and proceed to Paragraph 6 2 4 BIT Troubleshooting If the RF 5800H MP displays no error messages try to operate the RF 5800H 125 Watt Communication System in an attempt to generate a run time fault If a run time fault is generated refer to the non BIT troubleshooting procedures in Paragraph 6 2 3 If a run time fault cannot be generated and t...

Page 46: ...OPERATION 3 1 CHAPTER 3 OPERATION There are no special operating procedures at Level II maintenance Refer to Paragraph 6 2 2 for a Level II operational check For normal operation refer to the RF 5800H MP Operations Manual listed in Table 1 2 ...

Page 47: ...RF 5800H 125 WATT COMMUNICATION SYSTEM OPERATION 3 2 This page intentionally left blank ...

Page 48: ...to RF The RF output from the RF 5800H MP at J7 is routed via the R T PA Coaxial Cable Assembly to J12 of the RF 5832H PA The RF signal is amplified to 125 Watts by the RF 5832H PA The signal is then output at connector J11 If the optional RF 382A is used the RF signal is routed from J11 on the RF 5832H PA to J1 of the RF 382A The receive path is identical except in the reverse direction When an ex...

Page 49: ...PA Control Cable Power to the optional RF 382A would be supplied from J9 on the RF 5832H PA via the PA Coupler Control Cable Assembly 4 2 3 2 RF 5800H 125 Watt Base Station and Transit Case Systems See Figure 4 3 In the RF 5800H 125 Watt Base Station and Transit Case Systems AC power enters the RF 5051PS at connector J17 28 Vdc nominal exits the RF 5051PS at J15 where it is then routed via the DC ...

Page 50: ...ommunication System RF Audio and Control Paths RF SIGNALS AUDIO SIGNALS CONTROL SIGNALS KEY RF 5800H MP RF 5832H PA J1 J6 J7 J12 J9 J8 J11 5800H 125VEH4A RF 382A OPTIONAL J2 J1 HF ANTENNA NOTE A BROADBAND 50 W HF ANTENNA CAN BE CONNECTED DIRECTLY TO J11 HANDSET H 250 U 10075 1399 SPEAKER OPTIONAL ...

Page 51: ...stribution Diagram GND 28 V SWITCHED 28 V SWITCHED A H I R T 28V RTN R T 28V RTN 28 VDC 28 VDC RF 5800H MP 5800H VEH05 RF 5832H PA RF 382A OPTIONAL ACCESSORY J8 J9 J2 A B C D E GND 28 VDC 28 V RTN 28 V RTN J10 TO 28 VDC VEHICULAR ALTERNATOR BATTERY SYSTEM E F J K E F J K D F M 28 VDC J6 2 17 15 14 ...

Page 52: ...ADIO RF 5832H PA 125 WATT POWER AMPLIFIER J6 9 2 17 14 15 J8 D E F K J PA POWER ON R T 28V RTN R T 28V RTN 28 VDC 28 VDC J10 C D B A J16 A B C D 10181 9833 TO COUPLER J9 D F M GND 28V SWITCHED 28V SWITCHED RF 5051PS 125 POWER SUPPLY 10535 0720 EXT PA ON OFF 28V RTN 28V RTN 28 VDC 28 VDC 28 VDC 28 VDC RTN 28 VDC RTN 28 VDC J17 10181 9831 TO AC POWER 5800H 125 132 ...

Page 53: ...RF 5800H 125 WATT COMMUNICATION SYSTERM FUNCTIONAL DESCRIPTION 4 6 This page intentionally left blank ...

Page 54: ...nance Checks and Services Check No Item to be Inspected Procedure 1 Completeness Check to see that the equipment is complete 2 Exterior Surfaces Remove dust dirt and moisture from all surfaces and clean front panel display window with a soft cloth 3 Controls Check all controls for looseness or damage check mechanical action of each control for smooth operation 4 Fan Remove dust and dirt Check if f...

Page 55: ...RF 5800H 125 WATT COMMUNICATION SYSTEM SCHEDULED MAINTENANCE 5 2 This page intentionally left blank ...

Page 56: ...t identifies the faulty LRU If there is a non BIT fault the maintainer will use the non BIT troubleshooting procedures If there is a BIT fault the maintainer will use the BIT troubleshooting procedures TAPs are provided to help the maintainer isolate faults using procedures other than simple unit swapping When the problem is found and corrected the radio system is returned to operational readiness...

Page 57: ...tem is vehicular skip this step and proceed directly to Step b b Rotate the FUNCTION switch to the PT position If the RF 5800H MP does not power up verify that the power source is on If necessary proceed to Paragraph 6 2 3 non BIT fault troubleshooting c Press the OPT button d If necessary press the left right arrow buttons to select the TEST field NOTE While in TEST mode the radio cannot receive ...

Page 58: ...ragraph 6 3 2 Table 6 1 Non BIT Fault Symptoms Run Time Fault Codes Symptom Observed Action System does not power up Refer to TAP 1 for vehicular or TAP 2 for base station or transit case system COUPLER FAULT displayed on RF 5800H MP KDU Perform the following Replace RF 382A Replace RF 5832H PA HIGH VSWR displayed on RF 5800H MP KDU Perform the following Check RF cables and antenna replace as nece...

Page 59: ...32H PA is well ventilated and not in direct sunlight If problem persists remove and replace RF 5832H PA PA WARNING displayed on RF 5800H MP KDU Perform the following Retune RF 5800H MP and rekey If fault clears continue operating Replace RF 5832H PA THERMAL WARNING displayed on RF 5800H MP KDU Perform the following Unkey RF 5800H MP and allow RF 5832H PA to cool Confirm RF 5832H PA is well ventila...

Page 60: ...the following If possible perform scheduled maintenance tests Refer to RF 5800H MP and RF 5832H PA Intermediate Maintenance Manuals Check RF cables and replace as necessary Check that DC input voltage is within specification Perform check under both a loaded and unloaded condition Replace RF 5832H PA Replace RF 5800H MP Suspected receive sensitivity problem Perform the following If possible perfor...

Page 61: ...ay have caused the fault Remove and replace the recommended LRUs one at a time in the order listed executing BIT after replacing each LRU Paragraph 2 5 includes the LRU removal and installation procedures If the unit passes BIT the faulty LRU has been isolated If replacing the suspected LRU does not correct the problem refer to Paragraph 6 3 2 the troubleshooting index for additional troubleshooti...

Page 62: ...le begin by performing the listed initial checks These are checks that can be performed without the use of tools or test equipment If the initial checks do not solve the problem continue by performing the procedure itself If the problem still exists after completing the TAP proceed to the troubleshooting index Refer to Paragraph 6 3 2 Table 6 3 Troubleshooting Analysis Procedures Tap Symptom Obser...

Page 63: ...reaker and retest system Does CB1 stay closed Y N Remove and replace RF 5832H PA and retest system Does CB1 stay closed Y N Reinstall old RF 5832H PA Remove and replace RF 5800H MP and retest system Does CB1 stay closed Y N Refer to troubleshooting index to identify faulty system cable Return system to operational readiness Return system to operational readiness A B A B Does system power up Y N Re...

Page 64: ...ing index Return system to operational readiness Check DC output voltage from RF 5051PS at connector J15 Is output voltage 28 3 Vdc nominal Y N Remove and replace RF 5051PS Does system power up Y N Refer to troubleshooting index Return system to operational readiness A A Check RF 5051PS DC output voltage at the output of DC Power Cable Assembly 10181 9833 connected to J10 on the RF 5832H PA Is DC ...

Page 65: ...ommunication System Use the troubleshooting index if the actions in the non BIT troubleshooting Paragraph 6 2 3 or the BIT troubleshooting Paragraph 6 2 4 procedures do not correct the problem The first column of Table 6 5 references the functional areas The second column references the Figure for each functional area The third column references the text description for each functional area Analyz...

Page 66: ...e 4 1 for RF signals diagram Control Path Diagram See Figure 4 1 for control and data signals diagram Power Distribution Diagram See Figures 4 2 and 4 3 for power distribution diagram 6 5 INTERCONNECT INFORMATION 6 5 1 General For RF 5800H 125 Watt Communication System interconnect information refer to Paragraph 2 5 6 For connector pinouts refer to the Level III maintenance manual ...

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Page 68: ... Vehicular Shock Mount RF 5071VSM 1 7 3 Vehicular Shock Mount RF 5211VSM 1 7 4 Optional Vehicular Shock Mount RF 5211 01VSM Optional 7 5 Coaxial Cable Assembly R T PA RF 10181 9821 020 1 7 8 Cable Assembly DC Power 10181 9826 020 1 7 9 Cable Assembly R T PA Control 10535 0720 A020 1 7 10 Ground Strap Braided 7147 1167 3 1 7 25 Table 7 2 RF 5800H 125 Watt Base Station System LRUs Ref Des Item Name ...

Page 69: ...Cable Assembly Audio Speaker 10535 0707 A003 1 7 24 Cable Assembly R T PA Control 10535 0720 A015 1 7 10 RF 5800H 125W Transit Case R T 11040 1100 01 1 7 7 RF 5800H 125W Transit Case PA PS 10400 0561 01 1 7 7 Table 7 4 RF 5071VSM Shock Mount Assembly Parts List 10181 5071 Ref Des Item Name Part Number Quantity Figure Number RF 5071VSM Shock Mount Single 10181 9800 1 7 3 RF 5071VSM Ancillary Kit 10...

Page 70: ...ng 10372 0876 1 Ground Strap 7147 1167 3 1 7 25 Table 7 8 RF 5051PS Power Supply Assembly Parts List 10299 5051 03 Ref Des Item Name Part Number Quantity Figure Number RF 5051PS Chassis Assembly 10299 5051 2 7 2 RF 5051PS Ancillary Kit 10181 9010 1 Table 7 9 RF 5051PS Ancillary Kit Parts List 10181 9010 Ref Des Item Name Part Number Quantity Figure Number Fuse 1 8A SB F03 0002 005 5 Fuse 15A Ceram...

Page 71: ...7 15 Y Cable Assembly ASCII Remote and PA Control 10535 0730 7 16 Cable Assembly KG 84C Black Data 10535 0750 7 17 Cable Assembly ASCII Remote Control Rear D Connector 10535 0760 7 18 Cable Assembly Sync Async RS 232 DTE Data 10535 0770 7 19 Cable Assembly Synchronous RS 232 DTE Data DB 25 10535 0780 7 20 Cable Assembly Asynchronous Data PPP 10535 0775 7 21 7 3 LRU DIAGRAMS Figures 7 1 through 7 7...

Page 72: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 5 Figure 7 1 RF 5832H PA 125 Watt Power Amplifier 5800H 125W 133 ...

Page 73: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 6 Figure 7 2 RF 5051PS Power Supply 5800H 400 322 ...

Page 74: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 7 Figure 7 3 RF 5071VSM Shock Mount Assembly 5800H 125W 134 ...

Page 75: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 8 Figure 7 4 RF 5211VSM Shock Mount Assembly 5800H 125W 135 ...

Page 76: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 9 Figure 7 5 RF 5211 01VSM Shock Mount Assembly 5800H 505 ...

Page 77: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 10 5800H 125W 136 Figure 7 6 RF 5800H 125 Watt Base Station Mount Assembly Typical Configuration ...

Page 78: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 11 Figure 7 7 RF 5800H 125 Watt Transit Case Mount Assembly Typical Configuration 5800H 125W 137A ...

Page 79: ...FT 10181 9821 XXX R T P A RF 10181 9821 XXX R T P A RF Figure 7 9 DC Power Cable Assembly 10181 9826 020 ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ TO PA J10 10181 9826 020 D C POWER 5KS 055A 19 FT 10 IN 1 IN TABLE 1 Wire Color Function Reference Item 2 PIN A PIN B PIN C PIN D PIN E N A RED BLK BRN ORN SHIELD GND DC DC RETURN DC RETURN DC ...

Page 80: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 15 Figure 7 11 AC Power Cable Assembly 10181 9831 Rev D Figure 7 12 PA Coupler RF Cable Assembly 10181 9824 Rev E ...

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Page 82: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 37 Figure 7 22 DC Power Cable Assembly 10181 9833 5800H 125 146 ...

Page 83: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 38 Figure 7 23 Speaker Power Cable Assembly 10535 0706 5800H 125 147 ...

Page 84: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 39 Figure 7 24 Speaker Cable Assembly 10535 0707 5800H 125 148 ...

Page 85: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 40 Figure 7 25 Ground Strap Cable Assembly 10400 1136 5800H 125 149 ...

Page 86: ...ative Humidity 0 to 95 Leakage MIL STD 810E 1 meter depth Size 7 5W x 10 0D x 5 5H inches 19 0W x 25 5D x 14 0H cm Weight 12 8lbs 5 8 kg POWER AMPLIFIER Power Output 125 watts PEP Average into a 50 ohm load RF Drive Requirements 20 dBm 100 mW Intermodulation Distortion 30dB below PEP Harmonic Output 40 dB Table A 2 RF 5051PS Specifications Function Specification GENERAL Input Voltage 90 150 Vrms S...

Page 87: ...Vdc primary power lightning surge protection on all control lines 512 channel memory Tune Power Requirements Nominal 50 watts forward power throughout tuning cycle Primary Power Requirements 10 to 32 Vdc at 2 5 A maximum during tuning 1 5 A maximum after tuning Remote Capability Up to 250 ft separation between transmitter and coupler Enclosure Design Submersible to 3 ft 9 m of water designed for e...

Page 88: ... operating to 15 000 ft Salt Fog MIL STD 810E Method 509 2 procedure I 5 salt solution Dust MIL STD 810E Method 510 2 procedures I and II blowing dust and sand Rain MIL STD 810E Method 506 2 procedure I blowing rain Leakage MIL STD 810E Method 512 2 procedure I basic leakage immersion Accessories RF 2066 Antenna Base Plate Kit RF 285 04 Mounting Tray RF 382 SSK Site Spares Kit RF 382 ARK Assembly ...

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Page 90: ...all such values at any given time CT Cipher Text CVSD Continuously Variable Slope Delta Also known as Wideband Digital Voice D D A Digital to Analog dB Abbreviation for decibel which is one tenth of a bel dBm The amount of power relative to one milliwatt of power into a 50 ohm or 600 ohm resistive load Unless otherwise stated 50 ohms is assumed DC Direct Current DCE Data Communications Equipment s...

Page 91: ...ly Erasable Programmable Read Only Memory ENT Enter EOM End Of Message EPROM Erasable Programmable Read Only Memory F FM Frequency Modulation FPGA Field Programmable Gate Array Functionality The set of all functions which a device is capable of performing G GPS Global Positioning System A unique system that uses satellites to provide Time Of Day and geographical position information H HDG Heading ...

Page 92: ...Unit Units in this manual LT Light M Menu A list of options presented to a user along with some means of selecting one of those options by pressing one or more keys on the keyboard or keypad MHz Abbreviation for megahertz or millions of cycles per second Mode The radio s mode of operation such as NORMAL TEST or SCAN Modem Acronym for MOdulator DEModulator This is a type of data communications equi...

Page 93: ...acters that must be entered by the operator to gain access to the NCS function or the radio programming functions PEP Peak Envelope Power Peripheral A device normally external to the physical computer but controlled by the computer Since hardware designs vary widely a peripheral is sometimes built into the same case that houses the computer Examples of peripherals are printers and modems PGM Progr...

Page 94: ...y ROM Read Only Memory R T Receiver Transmitter RTC Real Time Clock RV Receive Variable RX Receive S SOM Start Of Message SPCM Signal Processing Core Module SQ Squelch SRAM Static RAM SRU Shop Replaceable Unit SYNC Synchronous T TAP Troubleshooting Analysis Procedure TD Time Delay TOD Time Of Day TX Transmit U V VAU Vehicular Adapter Unit VDP Voice Data Processor VHF Very High Frequency ...

Page 95: ...ON SYSTEM GLOSSARY G 6 GLOSSARY Continued VIS Vehicular Intercom System VOL Volume VRCS Vehicular Radio Communications System W X Z ZERO Zeroize Zeroize A command sequence which erases all programmed radio configuration information ...

Page 96: ... REVISION COVER DATE GENERAL EXCELLENT GOOD FAIR POOR TEXT SETUP ALIGNMENT INST TROUBLESHOOTING INST TABLES ILLUSTRATIONS PARTS LISTS SCHEMATIC DIAGRAMS GENERAL COMMENTS Please include your suggestions for improvements to the manual Specify chapter page paragraph figure number or table number as applicable Attach examples or extra pages if more space is needed CHAPTER EXCELLENT GOOD FAIR POOR INTR...

Page 97: ...NESS REPLY MAIL FIRST CLASS PERMIT NO 4033 ROCHESTER N Y POSTAGE WILL BE PAID BY ADDRESSEE NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES NAME DATE COMPANY ADDRESS CITY STATE ZIP COUNTRY PHONE NUMBER INCLUDE AREA CODE NOTE U S POSTAL REGULATIONS NO LONGER PERMIT THE USE OF STAPLES PLEASE SEAL THIS FORM WITH TAPE MAKE FIRST FOLD HERE CUT HERE ...

Page 98: ...RF Communications Division 1680 University Ave Rochester NY USA 14610 Tel 716 244 5830 Fax 716 242 4755 www harris com ...

Page 99: ...ION SYSTEM INSTALLATION 2 7 2 8 5800H 125VEH11A Figure 2 1 RF 5800H 125 Watt Vehicular System Installation and Maintenance Clearances 14 IN 7 IN 11 5 IN 11 IN 1 5 IN 1 5 IN 1 5 IN 1 5 IN 1 5 IN 5 25 IN 1 5 IN 1 5 IN 1 5 IN 7 75 IN ...

Page 100: ... 5800H 125 WATT COMMUNICATION SYSTEM INSTALLATION 2 15 2 16 5800H 125VEH10 TIGHTEN WING NUT 2 TIGHTEN WING NUTS 2 PLACES 1 Figure 2 7 RF 5800H 125 Watt Vehicular System Installation Typical Configuration ...

Page 101: ... SUPPLY RF 5051PS INTO BASE STATION MOUNT SLIDE RF 5800H MP INTO BASE STATION MOUNT AND TIGHTEN WING NUTS PLACE BASE STATION MOUNT INTO POSITION CONNECT CABLES SEE FIGURE 2 9 1 3 4 5 6 8 7 PLACE SPEAKER ON MOUNT AND TIGHTEN WING NUT SLIDE RF 5832H PA INTO BASE STATION MOUNT 3 TIGHTEN WING NUT TIGHTEN WING NUT CONNECT CABLES SEE FIGURE 2 9 8 5800H 125 128 A ...

Page 102: ... Installation Configuration 5800H 125 129A SLIDE POWER SUPPLY RF 5051PS INTO TRANSIT CASE MOUNT SLIDE RF 5800H MP INTO TRANSIT CASE MOUNT PLACE TRANSIT CASES INTO POSITION CONNECT CABLES SEE FIGURE 2 11 1 3 4 5 6 8 SLIDE RF 5832H PA INTO TRANSIT CASE MOUNT 2 TIGHTEN WING NUT TIGHTEN WING NUT 7 TIGHTEN WING NUT ...

Page 103: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 13 7 14 Figure 7 10 PA R T Cable Assembly 10535 0720 Rev B 5800H 125 138 ...

Page 104: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 17 7 18 Figure 7 13 PA Coupler Control Cable Assembly 10181 9823 Rev E 5800H 125 138 ...

Page 105: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 19 7 20 Figure 7 14 KY 99A Audio Black Data Cable Assembly 10535 0701 Rev A 5800H 125 140 ...

Page 106: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 21 7 22 Figure 7 15 RS 232 Black Data to Encryption Device Cable Assembly 10535 0702 Rev A Sheet 1 of 2 5800H 125 141 ...

Page 107: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 23 7 24 Figure 7 15 RS 232 Black Data to Encryption Device Cable Assembly 10535 0702 Rev A Sheet 2 of 2 E22 16 16 A1E22 5800H 125 142 ...

Page 108: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 25 7 26 Figure 7 16 ASCII Remote and PS Control Cable Assembly Y 10535 0730 Rev 5800H 125 143 ...

Page 109: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 27 7 28 Figure 7 17 KG 84C Black Data Cable Assembly Y 10535 0750 Rev 5800H 125 143 ...

Page 110: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 29 7 30 Figure 7 18 ASCII Remote Control Rear D Connenctor Cable Assembly 10535 0760 Rev 5800H 125 144 ...

Page 111: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 31 7 32 Figure 7 19 Sync Async RS 232 DTE Data Cable Assembly 10535 0770 Rev ...

Page 112: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 33 7 34 Figure 7 20 Synchronous RS 232 DTE Data Cable Assembly 10535 0780 Rev 5800H 125 145 ...

Page 113: ...RF 5800H 125 WATT COMMUNICATION SYSTEM PARTS LIST 7 35 7 36 Figure 7 21 Asynchronous Data PPP Cable Assembly 10535 0775 Rev ...

Page 114: ...PUBLICATION NUMBER 10515 0124 4200 FEBRUARY 2001 Rev A Tactical Radio Products next level solutions RF 5800H 125 WATT COMMUNICATION SYSTEM SYSTEM INSTALLATION MAINTENANCE MANUAL ...

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