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Harman®  •  PF-120 Installation Manual_R1  •  2014 -___  •  03/14

22

3-90-08121i

If installing a bulk hopper auger system:

The PF-120 has a pilot output that energizes when the low 

fuel sensor is activated. See Wiring diagram below of Main 

Junction Box.

This pilot output can operate a relay to start and stop the 

bulk hopper auger motor. 

Note:

 These wires are to operate a relay ONLY.

Note:

 Power for the bulk hopper auger motor CAN NOT be 

taken from this junction box.

LOW FUEL PIL

O

T OUTPUT *

M

AIN JUNC

TION BO

X

10 A

MP CIR

CUIT BREAKER

POWER TO THE UPS *

120VAC  60 hz

BLACK

120VAC INPUT
TERMINALS

DRK BL

UE

WHITE

WHITE

GREEN

N

L

BROWN

DRK BL

UE

VIOLET

BR

OWN

BLACK

RED

BROWN

GREEN

WHITE

WHITE

GREEN

WHITE

BROWN

SK

Y BL

UE

WHITE

Figure 5.15

E. Installing Duct System

EXISTING

UNIT

Supply Duct

Return Duct

PF100 

The pellet furnace warm air supply and the cold air return 

must  be  installed  in  a  parallel  arrangement.  EXAMPLE: 

The warm air supply duct from the pellet furnace is to be 

connected to the warm air supply of the existing furnace. 

Also the cold air return duct from the existing furnace is to 

be connected to the cold air return duct of the pellet furnace. 

Isolation dampers (2) should be installed in the ductwork. 

(1) in the warm air supply duct for the existing furnace and 

(1) in the warm air supply duct of the pellet furnace after or 

“downstream” of the high limit/fan control. These dampers 

can be manually operated or fully automatic. In either case, 

the unit that is not being used must be prevented from being 

operated. (This also can be done manually or automatically.) 

NOTE:

 Any control wiring, power wiring needed should be 

performed by a qualified installer and/or electrician.
The warm-air supply outlet of the pellet furnace shall not be 

connected to the cold-air return inlet of the existing furnace 

because of the possibility of overheating components of the 

existing  furnace,  causing  the  existing  furnace  to  operate 

other than as intended.
We  recommend  that  the  warm  air  supply  plenum  be 

constructed of sheet metal.

DO NOT USE DUCT ELBOwS HAVING AN INSIDE RADIUS 

OF LESS THAN 150 MM (6 IN).
Add-on unit shall only be installed on a furnace duct 

system and chimney that are in good operating condition.
The duct piping must be of metal construction in 

accordance with NFPA 90B, 2-1.3.

Installing Duct

The pellet furnace may be connected to a gas or oil-fired 

central  furnace  or  heat  pump  duct  system  Figure  5.15. 

Prior to installation, determine whether all requirements for 

installation including all clearances can be met.

Summary of Contents for PF-120

Page 1: ...allation Installation MUST comply with local regional state and national codes and regulations Contact local building or fire officials about restrictions and installation inspection requirements in y...

Page 2: ...s Specifications 4 C Electrical Rating 4 D Mobile Home Approvals 4 E BTU Efficiency Specifications 4 2 Getting Started A Tools and Supplies Needed 5 B Inspect Appliance and Components 5 3 Clearances A...

Page 3: ..._________ Electrical Section 1 Pg 4 120VAC unswitched power provided to the appliance ________________________________ Finishing Sections 3 4 Pg 8 14 Combustible materials not installed in non combust...

Page 4: ...to the frame of the mobile home and use only listed pellet vent Class PL connector pipe A Harman Outside Air Kit must be installed in a mobile home installation MODEL Pellet Furnace PF 120 LABORATORY...

Page 5: ...g the installation to ensure maximum safety and benefit WARNING Risk of Fire or Explosion Damaged parts could impair safe operation DO NOT install damaged incomplete or substitute components Keep appl...

Page 6: ...iagram Dimensions are actual appliance dimensions Use for reference only 14 18 25 966 62 474 15 883 9 743 37 961 18 11 00 65 525 20 065 25 254 16 802 3 215 44 478 WITHOUT BLOWER BOX INSTALLED 27 238 2...

Page 7: ...sh pan door The 18 clearance from the hopper end is a manufacturer s recommendation for adding pellets and or servicing the feeder mechanism The minimum clearance to the top of the plenum is 4 Fig 3 3...

Page 8: ...The United States J Floor Protection Requirements US Sides 8 K Front 18 C Floor Protection The shaded area indicates the required floor protection area The furnace requires 48 x 52 of floor protectio...

Page 9: ...onfiguration Graph under Section B Locating Your Appliance Chimney Each Vertical 90 or T subtract 2 5 feet Each Vertical 45 subtract 1 5 feet Each Horizontal 90 or T subtract 5 0 feet Each Horizontal...

Page 10: ...intain specified clearances to windows doors and air inlets including air conditioners Vents should not be placed below ventilated soffits Avoid venting into alcove locations Vents should not terminat...

Page 11: ...fsets Consider the appliance location relative to floor and ceiling and attic joists DO NOT CONNECT THIS UNIT TOACHIMNEY FLUE SERVICING ANOTHER APPLIANCE May allow flue gases to enter the house CAUTIO...

Page 12: ...regulator assembly when measured from the horizontal center line of the regulator I The clearance to service regulator vent outlet must be a minimum of 6 feet J The clearance to a non mechanical air s...

Page 13: ...ombine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When...

Page 14: ...nd chimney To measure the draft or negative pressure on your appliance use a magnahelic or a digital pressure gauge capable of reading 0 1 inches of water column W C The appliance should be running on...

Page 15: ...NOT install damaged components Do NOT install incomplete components Do NOT install substitute components Report damaged parts to dealer WARNING WARNING Do not relocate or bypass any of the safety cont...

Page 16: ...y the demands of the pellet appliance but consideration must be given to the total house demand House demand may consume some air needed for the stove especially during a power failure It may be neces...

Page 17: ...is access to the combustion blower and flue area 1 Place the bottom on the floor The edge closest to the knockouts will be the edge towards the furnace See Figure 5 1 2 Place the desired vertical pan...

Page 18: ...bottom middle hole under the filter opening NOTE Do not put any screws into any of the top holes at this time Filter Frame Panel Filter opening must be up 4 Place the remaining panel in this case the...

Page 19: ...sure that the setscrew on the flex connector is not pointing toward the furnace end of the box when the locknut is fully tightened The filter box is now ready to install onto the furnace Note The blo...

Page 20: ...Y DUCT WORK OR IN FREE AIR WILL CAUSE MOTOR OVERLOAD AND PREMATURE FAILURE 3 Mount the filter box on the furnace with 6 10 x 3 4 Tek screws 3 on each side Figure 5 10 Visually locate these holes so yo...

Page 21: ...Orange Blue White Orange White Blue This section is not used on this unit CAUTION With this small gauge of wire care must be taken not to over tighten the terminal screws thus breaking the wire There...

Page 22: ...dampers 2 should be installed in the ductwork 1 in the warm air supply duct for the existing furnace and 1 in the warm air supply duct of the pellet furnace after or downstream of the high limit fan c...

Page 23: ...ct system can be installed to fit the customers needs Velocity 500fpm 700fpm 900fpm Static In W C 3 Minimum to 6 Maximum 1638 cfm 470 in 360 in 290 in These duct sizes are only recommendations The Ret...

Page 24: ...blower size is 75 to 1 CFM for each square foot of conditioned space standard 8 ceiling height This furnace can be fitted with an air conditioning coil mounted in the supply air plenum HHT is not resp...

Page 25: ...t the WHITE and SKY BLUE wires to the LIMIT switch It doesn t matter which wire is on which screw Figure 5 17 8 Make sure that all of the wires are out of the way when closing the cover Excess twistin...

Page 26: ...ply 120 VAC 60Hz power stable enough to operate the control board properly Control board damage could occur Checking Recording the Low Draft After the venting is completed the firebox low draft will n...

Page 27: ...shall comply with CSA B139 The installation of a gas furnace shall comply with the applicable requirements of CSA B365 and if changes are made to the installation of the gas furnace including clearanc...

Page 28: ...WHITE GREEN N L BROWN DRK BLUE VIOLET BROWN BLACK RED BROWN G R E E N WHITE WHITE GREEN WHITE BROWN SKY BLUE WHITE RED BROWN WHITE BLACK SKY BLUE YELLOW HIGH VOLTAGE YELLOW VIOLET SKY BLUE WHITE 3 8...

Page 29: ...Harman PF 120 Installation Manual_R1 2014 ___ 03 14 29 3 90 08121i...

Page 30: ...n U S A Copyright 2012 Harman a brand of Hearth Home Technologies Inc 352 Mountain House Road Halifax PA 17032 www harmanstove com Please contact your Harman dealer with any questions or concerns For...

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