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Harman®  •  PF-120 Installation Manual_R1  •  2014 -___  •  03/14

21

3-90-08121i

C. Firebrick installation-required

The firebrick is shipped in the ash pan. It will need to be 

placed on the brick shelf Figure 5.12. It can be installed with 

either face to the fire. Hold the brick longways and slide it 

down into the slot on the shelf. There is a stop at the rear of 

the shelf to stop the rearward travel. The brick just sits on 

the shelf in the upright position.

Firebrick

Figure 5.12

D. wall Control

The Wall Control (Figure 5.13) sends and receives information 

from the control board through a 4 wire Datacom cable. There 

is a 100’ length of this cable supplied with the furnace. 100’ 

lengths of this cable can also be ordered separately, part #3-

20-02583. Alternately, any Datacom cable -CAT3- 2 twisted 

pair  24ga  solid  wire  can  be  acquired  at  a  local  electrical 

supply house. Also any CAT3-24ga. solid wire 2, 3, or 4 pair 

cable can be used because they all have the same pair color 

combinations. The maximum length of wall control wiring is 

100 feet. 
The furnace connecting point is a 4 pole screw terminal block 

on the side of the hopper just around the corner to the right 

of  the  control.  Follow  the  wiring  instructions  on  the  label 

alongside the terminal block Figure 5.14.

Figure 5.14

+

-

TH

TH

Orange

Blue

White-Orange

White-Blue

This section is not used on this unit

CAUTION

!

With this small gauge of wire, care must be taken not to 

over-tighten the terminal screws thus, breaking the wire.

There  are  tie-wrap  holes  in  the  face  of  the  hopper 

approximately every 6” to keep the cable secure and out of 

the way.
The  Wall  Control  is  made  to  fit  on  a  standard  wall  case 

electrical box. It could also be mounted directly to a stud 

using 2 drywall screws. In either case the screws should be 

turned in and tested for a snug fit when the Wall Control is 

slid down over the screws. The Wall Control only hangs on 

the screws so a good fit is important.
Remove  the  Wall  Control  and  make  the  Datacom  cable 

connections with the UY auto splicers provided. 

DO NOT 

STRIP THE wIRES

. Following the wiring diagram on the 

inside of the Wall Control make each splice. See Figure 5.14. 

Insert the two matching color wires fully into the two holes of 

one of the UY connectors. A pair of standard Channel-lock 

pliers works ideally to squeeze the raised button down into the 

UY connector body. Extra UY connectors can be purchased. 

Part # 3-20-00200

NOTE:

 A pair of needle nose pliers may be helpful to insert 

the BLUE T-stat wires fully into the connector. Visually inspect 

to see that the wires are fully inserted before squeezing the 

UY splicer.

Figure 5.13

LOW

FUEL

70

75

65

60

80

Datacom Cable 

wall Control

Orange - 

 

Red   

(+ LED)

Blue/White-   

Blue   

(Tstat)

Orange/White- 

White or Blk  (- LED)

Blue-   

 

Blue   

(Tstat)

Summary of Contents for PF-120

Page 1: ...allation Installation MUST comply with local regional state and national codes and regulations Contact local building or fire officials about restrictions and installation inspection requirements in y...

Page 2: ...s Specifications 4 C Electrical Rating 4 D Mobile Home Approvals 4 E BTU Efficiency Specifications 4 2 Getting Started A Tools and Supplies Needed 5 B Inspect Appliance and Components 5 3 Clearances A...

Page 3: ..._________ Electrical Section 1 Pg 4 120VAC unswitched power provided to the appliance ________________________________ Finishing Sections 3 4 Pg 8 14 Combustible materials not installed in non combust...

Page 4: ...to the frame of the mobile home and use only listed pellet vent Class PL connector pipe A Harman Outside Air Kit must be installed in a mobile home installation MODEL Pellet Furnace PF 120 LABORATORY...

Page 5: ...g the installation to ensure maximum safety and benefit WARNING Risk of Fire or Explosion Damaged parts could impair safe operation DO NOT install damaged incomplete or substitute components Keep appl...

Page 6: ...iagram Dimensions are actual appliance dimensions Use for reference only 14 18 25 966 62 474 15 883 9 743 37 961 18 11 00 65 525 20 065 25 254 16 802 3 215 44 478 WITHOUT BLOWER BOX INSTALLED 27 238 2...

Page 7: ...sh pan door The 18 clearance from the hopper end is a manufacturer s recommendation for adding pellets and or servicing the feeder mechanism The minimum clearance to the top of the plenum is 4 Fig 3 3...

Page 8: ...The United States J Floor Protection Requirements US Sides 8 K Front 18 C Floor Protection The shaded area indicates the required floor protection area The furnace requires 48 x 52 of floor protectio...

Page 9: ...onfiguration Graph under Section B Locating Your Appliance Chimney Each Vertical 90 or T subtract 2 5 feet Each Vertical 45 subtract 1 5 feet Each Horizontal 90 or T subtract 5 0 feet Each Horizontal...

Page 10: ...intain specified clearances to windows doors and air inlets including air conditioners Vents should not be placed below ventilated soffits Avoid venting into alcove locations Vents should not terminat...

Page 11: ...fsets Consider the appliance location relative to floor and ceiling and attic joists DO NOT CONNECT THIS UNIT TOACHIMNEY FLUE SERVICING ANOTHER APPLIANCE May allow flue gases to enter the house CAUTIO...

Page 12: ...regulator assembly when measured from the horizontal center line of the regulator I The clearance to service regulator vent outlet must be a minimum of 6 feet J The clearance to a non mechanical air s...

Page 13: ...ombine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When...

Page 14: ...nd chimney To measure the draft or negative pressure on your appliance use a magnahelic or a digital pressure gauge capable of reading 0 1 inches of water column W C The appliance should be running on...

Page 15: ...NOT install damaged components Do NOT install incomplete components Do NOT install substitute components Report damaged parts to dealer WARNING WARNING Do not relocate or bypass any of the safety cont...

Page 16: ...y the demands of the pellet appliance but consideration must be given to the total house demand House demand may consume some air needed for the stove especially during a power failure It may be neces...

Page 17: ...is access to the combustion blower and flue area 1 Place the bottom on the floor The edge closest to the knockouts will be the edge towards the furnace See Figure 5 1 2 Place the desired vertical pan...

Page 18: ...bottom middle hole under the filter opening NOTE Do not put any screws into any of the top holes at this time Filter Frame Panel Filter opening must be up 4 Place the remaining panel in this case the...

Page 19: ...sure that the setscrew on the flex connector is not pointing toward the furnace end of the box when the locknut is fully tightened The filter box is now ready to install onto the furnace Note The blo...

Page 20: ...Y DUCT WORK OR IN FREE AIR WILL CAUSE MOTOR OVERLOAD AND PREMATURE FAILURE 3 Mount the filter box on the furnace with 6 10 x 3 4 Tek screws 3 on each side Figure 5 10 Visually locate these holes so yo...

Page 21: ...Orange Blue White Orange White Blue This section is not used on this unit CAUTION With this small gauge of wire care must be taken not to over tighten the terminal screws thus breaking the wire There...

Page 22: ...dampers 2 should be installed in the ductwork 1 in the warm air supply duct for the existing furnace and 1 in the warm air supply duct of the pellet furnace after or downstream of the high limit fan c...

Page 23: ...ct system can be installed to fit the customers needs Velocity 500fpm 700fpm 900fpm Static In W C 3 Minimum to 6 Maximum 1638 cfm 470 in 360 in 290 in These duct sizes are only recommendations The Ret...

Page 24: ...blower size is 75 to 1 CFM for each square foot of conditioned space standard 8 ceiling height This furnace can be fitted with an air conditioning coil mounted in the supply air plenum HHT is not resp...

Page 25: ...t the WHITE and SKY BLUE wires to the LIMIT switch It doesn t matter which wire is on which screw Figure 5 17 8 Make sure that all of the wires are out of the way when closing the cover Excess twistin...

Page 26: ...ply 120 VAC 60Hz power stable enough to operate the control board properly Control board damage could occur Checking Recording the Low Draft After the venting is completed the firebox low draft will n...

Page 27: ...shall comply with CSA B139 The installation of a gas furnace shall comply with the applicable requirements of CSA B365 and if changes are made to the installation of the gas furnace including clearanc...

Page 28: ...WHITE GREEN N L BROWN DRK BLUE VIOLET BROWN BLACK RED BROWN G R E E N WHITE WHITE GREEN WHITE BROWN SKY BLUE WHITE RED BROWN WHITE BLACK SKY BLUE YELLOW HIGH VOLTAGE YELLOW VIOLET SKY BLUE WHITE 3 8...

Page 29: ...Harman PF 120 Installation Manual_R1 2014 ___ 03 14 29 3 90 08121i...

Page 30: ...n U S A Copyright 2012 Harman a brand of Hearth Home Technologies Inc 352 Mountain House Road Halifax PA 17032 www harmanstove com Please contact your Harman dealer with any questions or concerns For...

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