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Service and maintenance

 15

Take the following precautions to avoid humidity during service:

• Carry out lamp replacement and adjustment during dry weather conditions or in a dry location indoors 

only. The relative humidity level should be no higher than 50%. If the humidity level is above 50%, remove 
water vapor from the fixture using the procedure described in “Dehumidifying the fixture” on page 15.

• Make sure that seals and sealing surfaces are clean, dry and in perfect condition before installing a cover. 

If you need to clean seals, use water and a soft cloth only. Replace any seal that shows signs of aging, 
damage, cracking, stretching or deformation. Replacement seals are available from Martin. 

• Reinstall seals in exactly their original position. 

• Do not use liquid gasket or any other type of sealant on sealing surfaces or seals. 

Pressure relief valves

Three valves with gas-permeable but waterproof membranes manufactured by Gore (arrowed in Figure 9) 
equalize pressure by allowing air and water vapor to pass into and out of the fixture when it heats up and 
cools down, but they act as barriers to water in liquid form. The expulsion of warm air (with a slightly higher 
water vapor content) and intake of cool air (with a slightly lower water vapor content) prevents humidity 
buildup over time, provided that the valves work correctly and that the fixture is correctly sealed. 

Valves become blocked over time as the micropores in the membranes fill with dirt particles. If a valve 
becomes blocked, excess pressure can cause water to be sucked into the fixture and damage seals. Valves 
cannot be cleaned – they are service items that require occasional replacement. It is impossible to give 
precise replacement intervals because environment and conditions of use vary, but if the fixture is used in 
an environment where airborne dust or dirt is present, we recommend that you replace the valves with their 
rubber seals each time you replace the lamp. If heavy dust or dirt is present and the fixture is powered on 
and off frequently you should monitor a potential need for valve replacement carefully. If any valve shows 
signs of contamination or is not in perfect condition, replace it immediately.

The instructions supplied with the Martin vacuum tester contain details of checking permeability of pressure 
relief valves.

New pressure relief valves are available from Martin (see “Spare parts” on page 26).

Dehumidifying the fixture

The fixture’s pressure relief valves prevent humidity 
buildup, but if any cover is opened – and for the user this 
means the rear cover for lamp replacement and 
adjustment – in an environment where relative humidity 
is higher than 50%, it is necessary to dehumidify the 
fixture after reinstalling the cover.

To dehumidify the fixture:

1. Work indoors or in dry conditions only. Place the 

fixture on a suitable work surface. Disconnect the 
fixture from DMX.

2. See Figure 8. Unscrew and remove the fixture’s three 

pressure relief valves (one valve in the base and two 
valves on the sides of the head) and remove them 
completely. Make sure that the valves’ rubber O-rings 
stay in position on the valves.

3. Apply power to the fixture and wait for it to complete a 

full reset without any errors when it starts up.

4. In the fixture’s control panel, go to SERVICE 

→ 

DEHUMIDIFY 

→ 

RUN. Make sure that nobody is 

looking at the front of the fixture because the lamp 
will now strike. Press ENTER to start the 
dehumidification program.

5. The lamp will strike and the frost and spot diffuser 

effects will deploy. The fixture’s sensors will measure 
the relative humidity level inside the fixture:

• If the level is above 45%, the fixture will run the 

dehumidification program until relative humidity 
inside the fixture has been reduced to 45% or for 10 minutes, whichever comes sooner.

Figure 8: Pressure relief valves

Summary of Contents for Martin ERA 500 Hybrid IP

Page 1: ...ERA 500 Hybrid IP Safety and Installation Manual...

Page 2: ...for any injury damage direct or indirect loss consequential or economic loss or any other loss occasioned by the use of inability to use or reliance on the information contained in this document Marti...

Page 3: ...9 AC power 11 Power input 11 Data links 13 DMX and RDM 13 Service and maintenance 14 Managing humidity 14 Pressure relief valves 15 Dehumidifying the fixture 15 Vacuum testing 16 Cleaning 17 Lubricati...

Page 4: ...RA 500 Hybrid IP check the Martin website and make sure that you have the latest user documentation for the fixture Document revisions are indicated at the bottom of page 2 This product is for profess...

Page 5: ...hat are accessible and live at high voltage while the fixture is connected to power and that remain under tension for up to five minutes after power is disconnected Wait for at least five minutes afte...

Page 6: ...8 under worst case conditions At a distance of less than 19 2 m 63 ft from the fixture the light output can potentially cause eye or skin injury before an exposed person s natural aversion responses b...

Page 7: ...8 2 17 Section 17 6 6 or BGV C1 DGUV 17 and must be capable of bearing a static suspended load at least six times or more if required by locally applicable regulations the weight that it secures Elimi...

Page 8: ...for complex projections and mid air effects For the latest firmware updates documentation and other information about this and all Martin products please visit the Martin website at http www martin co...

Page 9: ...or shade the head so that the front lens will not be exposed to sunlight or another strong light source from any angle even for a few seconds See Figure 1 The ERA 500 Hybrid IP s lens can focus the s...

Page 10: ...rom a stable platform hang the fixture on the truss with the front facing towards the area to be illuminated Tighten the rigging clamps 5 See Figure 5 Install a safety cable that is approved as a safe...

Page 11: ...urce The power cable can be hard wired to a building installation circuit or fitted with a mains plug cord cap to allow connection to local AC mains power outlets If you install a mains plug on the po...

Page 12: ...h clicks and that the connector is locked into the socket 3 If operating outdoors in wet conditions or in conditions where condensation may appear ensure that all cables arrive from below connectors C...

Page 13: ...ot overload the DMX data link You can connect up to a maximum of 32 devices on a serial DMX link Install a DMX termination plug on the last fixture on the link Connecting to data via DMX cable To conn...

Page 14: ...rface see Related Items on page 26 and the Martin Companion software suite available for download free of charge from the Martin website at www martin com All other service operations on the ERA 500 H...

Page 15: ...ronment where airborne dust or dirt is present we recommend that you replace the valves with their rubber seals each time you replace the lamp If heavy dust or dirt is present and the fixture is power...

Page 16: ...ent You will need the following items Vacuum tester you can obtain a suitable tester from Martin see Related Items on page 26 M12 x 1 5 adapter available from Martin see Related Items on page 26 to co...

Page 17: ...head by wiping gently with a soft clean lint free cloth moistened with a weak detergent solution Do not rub the surface hard lift particles off with a soft repeated press Dry with a soft clean lint f...

Page 18: ...create a safety hazard Replacement lamps are available from Martin see Spare parts on page 26 The lamp bulb and reflector must be perfectly clean when you install the lamp Do not touch them with your...

Page 19: ...wed on the left hand side of the lamp compartment just above the horizontal lamp adjustment screw Do not confuse the two screws the lamp slider locking screw is smaller than the horizontal lamp adjust...

Page 20: ...sealed to its original IP65 level carry out a vacuum test as described in Dehumidifying the fixture on page 15 19 Each time you install a new lamp reset the lamp lifetime counter in the fixture s cont...

Page 21: ...ear cover fan is disconnected 7 See Figure 15 Turn the two Torx 20 lamp adjustment screws A for vertical adjustment and B for horizontal adjustment until you obtain the most even projection 8 Shut dow...

Page 22: ...fore applying power to the fixture Read the safety information section of this manual starting on page 4 Read Connecting to power on page 11 Check that the installation is safe and secure Check that t...

Page 23: ...ERA 500 Hybrid IP on the data link Incorrect addressing of fixtures Check fixture address and protocol settings One of the fixtures is defective and is disturbing data transmission on the link Unplug...

Page 24: ...Motorized Pan 540 coarse fine control and speed Tilt 260 coarse fine control and speed Control and Programming Control options DMX RDM 16 bit control Dimming pan and tilt Setting and addressing Contr...

Page 25: ...perature steady state at Ta 40 C 60 C 140 F Maximum ambient temperature Ta max 40 C 104 F Minimum ambient temperature Ta min 20 C 4 F Maximum total heat dissipation calculated 10 2120 BTU hr Allow for...

Page 26: ...n Companion software suite incl firmware uploader Free download from www martin com Martin Companion Cable USB DMX hardware interface P N 91616091 Martin RDM 5 5 Splitter P N 90758150 Martin Vacuum Te...

Page 27: ...nformity for this product The Declaration of Conformity is available for download from the ERA 500 Hybrid IP area of the Martin website at www martin com Canadian Interference Causing Equipment Regula...

Page 28: ...www martin com...

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