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Harman 300i Wood Insert

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3-90-300101

Harman®  •  300i Wood Insert Owner’s Manual_R13  •  2010 -___  •  04/15

gaskets

Gaskets are used at strategic positions for controlling the 

path that incoming and outgoing air and gases take through 

the insert. You must check these gaskets from time to time, 

and replace them when necessary. You can test the seal 

by closing the component onto a piece of paper. When 

closed, the paper should not pull out of the seal without 

resistance. The gaskets are made of fiberglass of different 

sizes (obtainable from your Harman dealer) and are fixed in 

place with a high temperature gasket cement. To change a 

gasket, first remove the worn fiberglass and clean the area 

with a wire brush. Also clean any other surfaces that come 

into contact with the gasket. Place a small bead of cement 

in the area under the gasket, then press new gasket material 

into the channel; do not overlap the ends. Seat the gasket 

firmly by applying pressure when possible; for example, after 

changing the door gasket, close the door. Allow the cement 

to dry before using your insert.
Gaskets are located on the door and between the damper 

and the damper frame.

door latch

After a period of time, you may find that the front door does 

not  close  as  firmly  as  when  your  insert  was  new. This  is 

mostly due to a natural compression of the gaskets. To adjust 

the latch, loosen the two bolts, and bump the retainer back. 

Adjust as necessary to achieve a good seal.

The chimney connector and chimney should be inspected 

at least once every 2 months during the heating season to 

determine if a creosote buildup has occurred. Checking your 

chimney and chimney connector more frequently, especially 

while you are getting used to your insert, is recommended. To 

inspect this system, let the insert cool. Using a flashlight and 

mirror, check the interior of the chimney connector, and the 

chimney itself. If creosote has accumulated (3mm or more) 

it should be removed to reduce the risk of a chimney fire.

To clean deposits from the surface of the connector, open 

the bypass damper to prevent debris from falling into the 

FireDome, and clean using the appropriate brush. When 

cleaning the stainless steel connector, it is recommended to 

use a non-metal brush.
To clean the chimney, use a specially designed brush sized 

to  fit  your  particular  flue  opening,  or  call  an  established 

chimney cleaning service. It is recommended that you have 

your chimney professionally cleaned and inspected annually. 

Any cracks or damage should be repaired before further use 

of the insert.
Occasionally, it will be necessary to remove the insert to 

inspect the appliance and the fireplace. To remove the insert, 

you will first need to remove the two bolts that secure the 

flue adapter to the top of the insert. Slide the insert out of the 

fireplace for inspection. Have any cracks or damage repaired 

before further use of the insert.
Do not burn any fuel other than wood, such as charcoal, 

which can cause increased carbon monoxide production or 

overfiring. Never use highly volatile substances in your insert, 

such as gasoline, which could cause an explosion.
When solid fuels are burned completely, they produce 

water and carbon dioxide. However, in long slow burns, a 

substantial amount of carbon monoxide may be produced. 

If allowed to build up, carbon monoxide (which is odorless) 

can prove fatally poisonous. Proper ventilation and draft will 

prevent this from happening. If you smell smoke, increase 

the air control lever setting, and thoroughly ventilate your 

dwelling. During future burns, be careful not to overload 

the insert with fuel, so you will not be tempted to constantly 

operate at a low air control setting.
Other causes of poor draft are icing, exhaust fans, and room 

air starvation, which may occur in tightly constructed homes. 

If your insert is sluggish and you get an occasional odor, 

check these possibilities and increase the air flow in your 

home. Dryer vents and other appliances operating in close 

proximity to the insert may also create negative pressure.

proper ventilation

Always provide a source of fresh air to the room when the 

insert is operating.

blowers

The blowers on your insert require very little maintenance. 

You should, however, keep the air inlets and the motors and 

fan blades free of dust and pet hair.

chimney system

creosote formation and need for removal 

When wood is burned slowly, it produces tar and other 

organic vapors, which combine with expelled moisture to 

form creosote. The creosote vapors condense in the relatively 

cool chimney flue of a slow burning fire. As a result, creosote 

accumulates on the flue lining. When ignited, this creosote 

makes an extremely hot fire.

The FireDome Combustion system cuts creosote to almost 

nothing when properly burned with dry seasoned wood.

IMpORTANT NOTE

the only suitable method for removing creosote from 

the  venting  system  is  a  chimney  brush.  creosote 

sweeping logs, powders and other products have the 

potential to damage the firedome combustion system, 

and are not recommended for use in harman wood 

stoves. Use of chemical creosote removal products 

will void the warranty of the firedome combustion 

system.

Summary of Contents for 300i

Page 1: ...adults to hazards of high temperatures High temperatures may ignite clothing or other flammable materials Keep clothing furniture draperies and other flammable materials away HOT SURFACES Glass and other surfaces are hot during operation AND cool down WARNING Please read this entire manual before installation and use of this wood burning room heater Failure to follow these instructions could resul...

Page 2: ...ll or ceiling Flue connector pipe must be 6 diameter minimum 24 MSG blue steel Chimney must be factory built 103HT or masonry construction with a tile liner Contact Local Building or Fire Officials About Restrictions and Installation Inspection In Your Area DO NOT CONNECT THIS APPLIANCE TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE FOR USE wITH SOlId wOOd FUEl ONly do not burn coal DO NOT Overfire I...

Page 3: ... Curing 14 The Combustion Process 14 15 Damper Bypass Operation 15 Air Control Operation 15 16 Overfiring 16 Building Maintaining a Fire 17 Operations as a Fireplace 17 Blower Operation 17 Table of Contents Safety Alert Key DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in ...

Page 4: ...ons 1 1 g hr EPA Default Efficiency 63 Actual Tested Efficiency 77 EPA BTU Output 34 900 BTU Input 72 100 Vent Size 6 Inch Recommend Log Lenght 20 Maximum Fuel Seasoned Cord Wood An efficiency based on EPA historical data of 78 Actual tested efficiency and data collected during EPA emissions test A range of BTU outputs based on EPA default efficiency and the burn rates from the low and high EPA te...

Page 5: ...CE IF THIS APPLIANCE IS NOT PROPERLY INSTALLED OPERATED AND MAINTAINED A HOUSE FIRE MAY RESULT FOR YOUR SAFETY FOLLOW INSTALLATION DIRECTIONS CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA Fire Safety Maintain the designated clearances to combustibles Insulation must not touch the chimney You must maintain the designated air space ...

Page 6: ... Flue pipe adapter Bypass Damper Control Door Latch Andirons Surround Top Surround Side Component Locations Appliance Dimension Diagram Dimensions are actual appliance dimensions Use for reference only 41 1042mm 40 1016mm 28 711mm 17 5 8 447mm 30 762mm 23 3 4 603mm 12 1 2 318mm 17 5 8 447mm 12 1 2 318mm 28 1 2 724mm 5 1 8 129mm ...

Page 7: ...8 200mm 18 457mm Top View 8 200mm Floor protection in front of the raised hearth must be a minimum 3 8 9 5mm of 0 84k material An R value of 0 45 or higher is also acceptable The standards call for floor protection to extend a minimum of 18 457mm in front of the appliance door opening and 8 200mm to each side No additional floor protection required Floor Protection requirements Raised Hearth 6 152...

Page 8: ...lue damper must be removed or locked in the open position Masonry Direct Connect Installation This method is less expensive than a full re line However you ll need to check with your local codes to be sure that this is an acceptable installation method as most municipalities require a full liner Hearth Home Technologies also recommends the installation of a full liner The connector pipe must be ma...

Page 9: ... attempting any clearance reduction From the front of the insert the clearance to combustible materials such as furniture curtains or fuel is 48 1215mm in the U S and 60 1525mm in Canada The clearance from the top of the insert to a 12 305mm mantel is 30 762mm and to facing trim 1 1 2 38mm thick is 20 508mm The clearance from the side of the insert to facing trim 1 1 2 38mm thick is 13 5 8 345mm a...

Page 10: ...ont of the fireplace opening Keep the height of the bracket at approximately 24 from the floor While sliding the insert into the fireplace guide the flue collar bracket onto the top of the insert The bracket will pull itself into position as the stove body comes back The bend on the front of the flue bracket and the hooks on the rear will secure the flue collar tightly to the insert When the flue ...

Page 11: ...front To engage the front roller for movement you ll first need to remove the lower base cover As shown above the cover is installed with a screw at each end of it Remove these screws using a 5 16 socket or driver Slide the cover toward the front and set aside To engage the roller begin by lifting the roller up and forward in its brackets This will get the roller in its ready position Lift the fro...

Page 12: ...de that you want the power cord remove the knockout from the surround panel and insert the power cord connectors through it Pull the insulated wire connections from the blower motor and in their place hook up the two female connectors from the cord Next attach the two male connectors from the cord to the insulated wire ends that were removed from the blower Plug the green wire from the power cord ...

Page 13: ...installing the support brackets on each end of the top panel as shown Notice the bottom hole is the one that is threaded Next install the top panel by inserting the four 4 studs through the holes in the fin on the insert Secure with the provided nuts and a 11 32 nut driver Install the side panels as shown below using two button head screws at the top and one self tapping Tek screw at the bottom Th...

Page 14: ...e glass by slamming the door shut or striking the glass with a heavy object Do not clean the glass while it is hot If the glass is broken or damaged do not operate the insert until it has been replaced See instructions in the Maintenance section CAUTION Hot while in operation keep children clothing and furniture away Contact may cause skin burns Andirons The andirons keep the fuel from coming in d...

Page 15: ...om In this mode of operation the combustion gases go directly from the main combustion chamber to the flue collar and exit into the chimney Lift upward on the damper handle to open the bypass damper and push down to close it NOTE The bypass damper must be open for smokeless loading Air Control Shown In The Medium High Position Air Control Shown In The Medium Low Position Air Control The air contro...

Page 16: ...zed fuel to retain the fire Close the door before taking the ashes outside for safe disposal Medium High Burn Rate air control set between the second and third notch This setting may be used to burn wood that is damp in order to keep it burning but will consume seasoned dry wood very fast High Burn Rate air control fully to the right This setting is for refueling and starting a fire Continuous bur...

Page 17: ...ed by a few 2 3 50mm 80mm split pieces Lay the wood in a crossed pattern to allow maximum air flow Ignite the paper and close the loading door Allow this start up fire to burn for a few minutes keeping the bypass damper open Add about five more pieces of wood in the 2 3 50mm 80mm size range making sure that the fuel bed is all the way across the firebox and staggered to allow airflow Close the doo...

Page 18: ... not use substitutes To replace the glass panel you will need to remove the door To do this open the door lift it straight up and place it face down on a flat surface Carefully remove damaged glass gasket material and hold down clips set aside Referring to the diagram note how the various components of the door system fit together Lay the load door face down on the flat surface Install the self ad...

Page 19: ...cracks or damage should be repaired before further use of the insert Occasionally it will be necessary to remove the insert to inspect the appliance and the fireplace To remove the insert you will first need to remove the two bolts that secure the flue adapter to the top of the insert Slide the insert out of the fireplace for inspection Have any cracks or damage repaired before further use of the ...

Page 20: ...0 ___ 04 15 Service Parts 300i Beginning Manufacturing Date Sept 2010 Ending Manufacturing Date Active Part number list on following page Wood Insert 1 70 300100 1 Black Ending Manufacturing Date June 2011 1 70 300100 2 Charcoal 1 70 300100 3 Golden re 1 2 3 4 5 6 7 8 9 10 12 23 27 22 14 17 16 18 19 21 24 26 25 20 13 11 15 4 15 ...

Page 21: ...249107 Damper Shaft Retainers Hardware 1 00 249145 Y Adjuster w Hardware Pre 008700287 1 00 249142 Y Post 008700287 1 00 250153 4 Damper Linkage 1 10 249146 Y 5 Damper Shaft Cover 1 10 06918W 6 Flue Plate 1 10 300122W Y 7 Linkage Kit 1 00 300101 Y 8 Damper Arm Cover 2 00 300121P 9 Left Rear Side 2 00 300104B 10 Left Blower Bracket 2 00 300106 1B Screw HWH TEKS 10 X 3 4 Pkg of 100 3 30 5004 100 Y 1...

Page 22: ...6714 Cast Door Painted 4 00 06920P Glass with Gasket 1 00 06932 Y Glass Clips Pkg of 4 2 00 05202 4 Y Latch Adjuster 2 00 06713D Gasket Glass 1 4 Round Black PSA 15 Ft 1 00 2312 Y Gasket Door 3 8 4 Strand White 30 Ft 1 00 00888 Y 20 Wooden Handle w Bolt 2 Sets 1 00 00247 Y Door Handle Assembly 1 00 249119 Y 21 1 SS Brick Clip Set Set of 2 1 00 249153 Y 21 2 Left Plate Assembly w Gasket 1 10 249117...

Page 23: ...Y Screw HWH TEKS 10 X 3 4 Pkg of 100 3 30 5004 100 Y 23 Power Cord w VSC 3 20 300140 Y 24 Right Blower Bracket 2 00 300106 2B Screw HWH TEKS 10 X 3 4 Pkg of 100 3 30 5004 100 Y 25 Right Rear Side 2 00 300105B 26 Blower Right Side 3 21 32080 Y 27 Combustion Package with Gaskets 3 40 06999 Y Package Cover 2 00 06996B Y Gasket Brick Air Pkg of 4 3 44 2500202 4 Y Gacket Set Complete 3 44 06999 Y Ball ...

Page 24: ...egins on the date of original purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation ...

Page 25: ...THE EXPRESSED WARRANTY SPECIFIED ABOVE warranty eXclUsIons This warranty does not cover the following Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratche...

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