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Harman 300i Wood Insert

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3-90-300101

Harman®  •  300i Wood Insert Owner’s Manual_R13  •  2010 -___  •  04/15

Always remember to open the bypass damper when you are 

loading, this allows the exhaust gases to pass directly into 

the flue outlet and reduces the chance of smoke spillage 

into the room. 

Reloading:

 Once you have prepared and maintained a thick 

charcoal bed, and the secondary combustion is established, 

you should be able to reload the stove at any time by simply 

opening the bypass damper, then the load door, add fuel and 

close the door then the damper. Depending on coal bed size, 

load size and moisture content of fuel, you may need to burn 

for a short period with the damper open and an increased 

air control setting. 

removing ashes: 

Do not allow ashes to accumulate more 

than 2" - 3" in depth. Excessive ash buildup can restrict air 

flow through the firebox. This will prevent proper venting of 

exhaust gases.

ashes should be placed in a steel container with a tight 

fitting lid. the container of ashes should be moved outside 

immediately, and placed on a noncombustible floor or 

the ground, well away from all combustible materials, 

pending final disposal. If the ashes are disposed of by 

burial in soil or otherwise locally dispersed, they should 

be retained in the closed container until all cinders have 

completely cooled. other waste shall not be placed in 

this container.

Never use the ash disposal container for other trash. Wood 

ash can be added to your garden or compost 
Before opening the door for ash removal, open the bypass 

damper. Using a fire rake, scrape the hot coals to one side 

of the firebox and the ashes to the other. Scoop the ashes 

out into the metal container as described above. Once the 

majority of ashes are removed, spread the hot coals back 

out across the bottom of the firebox and add the appropriate 

sized fuel to retain the fire. Close the door before taking the 

ashes outside for safe disposal.

Medium-high burn rate - 

air control set between the second 

and third notch. This setting may be used to burn wood that is 

damp in order to keep it burning, but will consume seasoned, 

dry wood very fast.

high burn rate

 - air control fully to the right. This setting is 

for refueling and starting a fire. 

Continuous burning at this 

setting will cause premature failure of consumable parts such 

as the "FireDome and/or the firebricks.

 If continuous burning 

at maximum setting is needed, the appliance is too small for 

the space you are heating, or the wood fuel is too wet.

note: at minimum burn rates the glass may get dirty but 

will clean itself off again at higher burn rates.
contact may cause skin burns.
overfiring

Avoid overfiring your insert. Overfiring is a potentially 

hazardous situation which can lead to overheating of 

combustible materials, damage to the insert, and in extreme 

cases, cause a fire. Overfiring is caused by: 
1.  Too much air flowing through the insert too quickly.

2.  You may have positioned the primary air control lever too 

far to the right. 

3.  You may have, inadvertently, left the damper open. 
4. Not keeping up with routine maintenance, such as 

checking door gaskets for wear.

Overfiring results in excessive fuel consumption, and may 

cause parts of the insert to glow red. If you notice signs of 

overfiring, reduce the air supply to the fire, and review the 

Maintenance section in this manual.

never leave the insert unattended with the door open. 

overfiring may result.

In the event of a chimney fire, call your local fire department; 

make sure everyone is safely out of the house. Reduce the 

air intake of the insert as much as possible using the air 

control lever; close the bypass damper to further restrict air 

flow. Do not throw water on the fire; this can cause insert 

damage and create an even more dangerous situation. Have 

your chimney professionally cleaned and inspected before 

resuming burning in your insert.

Summary of Contents for 300i

Page 1: ...adults to hazards of high temperatures High temperatures may ignite clothing or other flammable materials Keep clothing furniture draperies and other flammable materials away HOT SURFACES Glass and other surfaces are hot during operation AND cool down WARNING Please read this entire manual before installation and use of this wood burning room heater Failure to follow these instructions could resul...

Page 2: ...ll or ceiling Flue connector pipe must be 6 diameter minimum 24 MSG blue steel Chimney must be factory built 103HT or masonry construction with a tile liner Contact Local Building or Fire Officials About Restrictions and Installation Inspection In Your Area DO NOT CONNECT THIS APPLIANCE TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE FOR USE wITH SOlId wOOd FUEl ONly do not burn coal DO NOT Overfire I...

Page 3: ... Curing 14 The Combustion Process 14 15 Damper Bypass Operation 15 Air Control Operation 15 16 Overfiring 16 Building Maintaining a Fire 17 Operations as a Fireplace 17 Blower Operation 17 Table of Contents Safety Alert Key DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in ...

Page 4: ...ons 1 1 g hr EPA Default Efficiency 63 Actual Tested Efficiency 77 EPA BTU Output 34 900 BTU Input 72 100 Vent Size 6 Inch Recommend Log Lenght 20 Maximum Fuel Seasoned Cord Wood An efficiency based on EPA historical data of 78 Actual tested efficiency and data collected during EPA emissions test A range of BTU outputs based on EPA default efficiency and the burn rates from the low and high EPA te...

Page 5: ...CE IF THIS APPLIANCE IS NOT PROPERLY INSTALLED OPERATED AND MAINTAINED A HOUSE FIRE MAY RESULT FOR YOUR SAFETY FOLLOW INSTALLATION DIRECTIONS CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA Fire Safety Maintain the designated clearances to combustibles Insulation must not touch the chimney You must maintain the designated air space ...

Page 6: ... Flue pipe adapter Bypass Damper Control Door Latch Andirons Surround Top Surround Side Component Locations Appliance Dimension Diagram Dimensions are actual appliance dimensions Use for reference only 41 1042mm 40 1016mm 28 711mm 17 5 8 447mm 30 762mm 23 3 4 603mm 12 1 2 318mm 17 5 8 447mm 12 1 2 318mm 28 1 2 724mm 5 1 8 129mm ...

Page 7: ...8 200mm 18 457mm Top View 8 200mm Floor protection in front of the raised hearth must be a minimum 3 8 9 5mm of 0 84k material An R value of 0 45 or higher is also acceptable The standards call for floor protection to extend a minimum of 18 457mm in front of the appliance door opening and 8 200mm to each side No additional floor protection required Floor Protection requirements Raised Hearth 6 152...

Page 8: ...lue damper must be removed or locked in the open position Masonry Direct Connect Installation This method is less expensive than a full re line However you ll need to check with your local codes to be sure that this is an acceptable installation method as most municipalities require a full liner Hearth Home Technologies also recommends the installation of a full liner The connector pipe must be ma...

Page 9: ... attempting any clearance reduction From the front of the insert the clearance to combustible materials such as furniture curtains or fuel is 48 1215mm in the U S and 60 1525mm in Canada The clearance from the top of the insert to a 12 305mm mantel is 30 762mm and to facing trim 1 1 2 38mm thick is 20 508mm The clearance from the side of the insert to facing trim 1 1 2 38mm thick is 13 5 8 345mm a...

Page 10: ...ont of the fireplace opening Keep the height of the bracket at approximately 24 from the floor While sliding the insert into the fireplace guide the flue collar bracket onto the top of the insert The bracket will pull itself into position as the stove body comes back The bend on the front of the flue bracket and the hooks on the rear will secure the flue collar tightly to the insert When the flue ...

Page 11: ...front To engage the front roller for movement you ll first need to remove the lower base cover As shown above the cover is installed with a screw at each end of it Remove these screws using a 5 16 socket or driver Slide the cover toward the front and set aside To engage the roller begin by lifting the roller up and forward in its brackets This will get the roller in its ready position Lift the fro...

Page 12: ...de that you want the power cord remove the knockout from the surround panel and insert the power cord connectors through it Pull the insulated wire connections from the blower motor and in their place hook up the two female connectors from the cord Next attach the two male connectors from the cord to the insulated wire ends that were removed from the blower Plug the green wire from the power cord ...

Page 13: ...installing the support brackets on each end of the top panel as shown Notice the bottom hole is the one that is threaded Next install the top panel by inserting the four 4 studs through the holes in the fin on the insert Secure with the provided nuts and a 11 32 nut driver Install the side panels as shown below using two button head screws at the top and one self tapping Tek screw at the bottom Th...

Page 14: ...e glass by slamming the door shut or striking the glass with a heavy object Do not clean the glass while it is hot If the glass is broken or damaged do not operate the insert until it has been replaced See instructions in the Maintenance section CAUTION Hot while in operation keep children clothing and furniture away Contact may cause skin burns Andirons The andirons keep the fuel from coming in d...

Page 15: ...om In this mode of operation the combustion gases go directly from the main combustion chamber to the flue collar and exit into the chimney Lift upward on the damper handle to open the bypass damper and push down to close it NOTE The bypass damper must be open for smokeless loading Air Control Shown In The Medium High Position Air Control Shown In The Medium Low Position Air Control The air contro...

Page 16: ...zed fuel to retain the fire Close the door before taking the ashes outside for safe disposal Medium High Burn Rate air control set between the second and third notch This setting may be used to burn wood that is damp in order to keep it burning but will consume seasoned dry wood very fast High Burn Rate air control fully to the right This setting is for refueling and starting a fire Continuous bur...

Page 17: ...ed by a few 2 3 50mm 80mm split pieces Lay the wood in a crossed pattern to allow maximum air flow Ignite the paper and close the loading door Allow this start up fire to burn for a few minutes keeping the bypass damper open Add about five more pieces of wood in the 2 3 50mm 80mm size range making sure that the fuel bed is all the way across the firebox and staggered to allow airflow Close the doo...

Page 18: ... not use substitutes To replace the glass panel you will need to remove the door To do this open the door lift it straight up and place it face down on a flat surface Carefully remove damaged glass gasket material and hold down clips set aside Referring to the diagram note how the various components of the door system fit together Lay the load door face down on the flat surface Install the self ad...

Page 19: ...cracks or damage should be repaired before further use of the insert Occasionally it will be necessary to remove the insert to inspect the appliance and the fireplace To remove the insert you will first need to remove the two bolts that secure the flue adapter to the top of the insert Slide the insert out of the fireplace for inspection Have any cracks or damage repaired before further use of the ...

Page 20: ...0 ___ 04 15 Service Parts 300i Beginning Manufacturing Date Sept 2010 Ending Manufacturing Date Active Part number list on following page Wood Insert 1 70 300100 1 Black Ending Manufacturing Date June 2011 1 70 300100 2 Charcoal 1 70 300100 3 Golden re 1 2 3 4 5 6 7 8 9 10 12 23 27 22 14 17 16 18 19 21 24 26 25 20 13 11 15 4 15 ...

Page 21: ...249107 Damper Shaft Retainers Hardware 1 00 249145 Y Adjuster w Hardware Pre 008700287 1 00 249142 Y Post 008700287 1 00 250153 4 Damper Linkage 1 10 249146 Y 5 Damper Shaft Cover 1 10 06918W 6 Flue Plate 1 10 300122W Y 7 Linkage Kit 1 00 300101 Y 8 Damper Arm Cover 2 00 300121P 9 Left Rear Side 2 00 300104B 10 Left Blower Bracket 2 00 300106 1B Screw HWH TEKS 10 X 3 4 Pkg of 100 3 30 5004 100 Y 1...

Page 22: ...6714 Cast Door Painted 4 00 06920P Glass with Gasket 1 00 06932 Y Glass Clips Pkg of 4 2 00 05202 4 Y Latch Adjuster 2 00 06713D Gasket Glass 1 4 Round Black PSA 15 Ft 1 00 2312 Y Gasket Door 3 8 4 Strand White 30 Ft 1 00 00888 Y 20 Wooden Handle w Bolt 2 Sets 1 00 00247 Y Door Handle Assembly 1 00 249119 Y 21 1 SS Brick Clip Set Set of 2 1 00 249153 Y 21 2 Left Plate Assembly w Gasket 1 10 249117...

Page 23: ...Y Screw HWH TEKS 10 X 3 4 Pkg of 100 3 30 5004 100 Y 23 Power Cord w VSC 3 20 300140 Y 24 Right Blower Bracket 2 00 300106 2B Screw HWH TEKS 10 X 3 4 Pkg of 100 3 30 5004 100 Y 25 Right Rear Side 2 00 300105B 26 Blower Right Side 3 21 32080 Y 27 Combustion Package with Gaskets 3 40 06999 Y Package Cover 2 00 06996B Y Gasket Brick Air Pkg of 4 3 44 2500202 4 Y Gacket Set Complete 3 44 06999 Y Ball ...

Page 24: ...egins on the date of original purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation ...

Page 25: ...THE EXPRESSED WARRANTY SPECIFIED ABOVE warranty eXclUsIons This warranty does not cover the following Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratche...

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