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Access Rail System – R27 

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Appendix A

2. Installation 

2.1 Any newly installed rail and trolley system used should be tested, certified and approved to a recognised European  
 

Union standard for fall protection equipment (EN 795:2012) and should display the CE mark. More information  

 

on these requirements is contained in Annex 2. 

2.2 Where it is proposed to use a rail and trolley system, or other system, (ie. a system already fitted) that has not  
 

been specifically designed for supporting crew members over the side, its use for overside work is not permitted  

 

without written confirmation having been received from the manufacturer, preferably by means of a certificate,  

 

that use for such purposes is permissible including any conditions attached to its use for that purpose. 

3. Operation 

3.1 Before use the employer should ensure that: 

3.1.1  the manufacturers’ instructions are read and understood by the persons who will be using the equipment; 
3.1.2  a risk assessment is carried out and an appropriate rescue plan developed to recover persons who fall into  
 

the water; and 

3.1.3  crew members are competent to use the equipment and are aware of any conditions relating to its use 

 

 

and their safety. 

3.2 Rail and trolley systems for working overside should not be used whilst the vessel is underway. 
3.3 These systems are designed to be used with the appropriate PPE (harnesses, lanyards, fall arresters and other  
 devices). 
3.4 On systems referred to in paragraph 2.1 there is a single attachment on each traveller designed to accommodate a  
 

single line such as a harness. One of the travellers is fitted with a locking device. The device which locks the  

 

traveller in position along the rail rail must ONLY be disengaged from the rail rail while the user is changing  

 

position. Once the user is in position, the locking MUST be re-engaged to hold the car in position and limit the  

 

user’s movement along the rail rail. 

3.5 The user must NEVER rely on only one attachment point for personal protective equipment. The working harness  
 

should be attached to one traveller and a fall arrestor, or other safety device, to the other. A third traveller could  

 

be used to attach work tools. 

3.6 More guidance can be found in the Code of Safe Working Practices Chapters 4 and 15. 
3.7 The use of systems for overside work that do not meet the requirements of either paragraphs 2.1 or 2.2 above, or  
 

fail to provide instructions in the use of such equipment in accordance with paragraph 3.1, could potentially place  

 

the employer of the crew, and also the master, in breach of their obligations under relevant Merchant Shipping  

 

health and safety legislation and render them liable to prosecution and a fine for non-compliance. Further  

 

information on relevant legislation is set out in Annex 1. 

4. Maintenance 

4.1 Where systems meeting the requirements of either paragraphs 2.1 or 2.2 are used for overside work, relevant  
 

information regarding the maintenance and testing of such systems should be obtained from the system  

 

manufacturer. Such information is to be in written form and a copy of it is to be kept on board the vessel  

 

to which it applies. 

4.2 More information on the use of these systems is contained in Annex 2.

Summary of Contents for R27

Page 1: ...s have serial numbers of A0633 and B0768 WARNING This product is part of a personal fall arrest system The user must follow the manufacturer s instructions for each component of the system These instr...

Page 2: ...d finish Add CLEAR to part number for clear anodizing Socket Head Cap Screw Rail and Accessories Car Assembly Part No Description Length Width Maximum working load Comments mm in mm in kg lb HC9606 R2...

Page 3: ...pment is designed for use with Harken approved components Substitutions or replacements made with non approved components may jeopardize compatibility of equipment and may affect the safety and reliab...

Page 4: ...ted working load and wear RAIL INSTALLATION This Access Rail system should be installed only by a competent person or competent organization All rail listed in this manual is designed to use stainless...

Page 5: ...t be provided to the user of this equipment The user must read and understand these instructions before using this equipment Manufactur er s instructions must be followed for proper use and maintenanc...

Page 6: ...l severe injury and death C Inspect shackles for signs of corrosion cracks or elongation If damaged do not use Damaged shackles can indicate that car was overloaded Return complete car assembly to one...

Page 7: ...ar so Pivot Pin slides out C Remove shackle and inspect If it shows any sign of corrosion cracking or wear return complete car assembly to a service recertification center listed on the back of this m...

Page 8: ...se contact manufacturer for further advice 6 Inspection Car Balls Car Balls Order Balls Set Ball HC9606 60 Torlon 1526 25 5 16 8mm HC9565 HC9608 60 Torlon 1526 25 5 16 8mm Inspect cars Torlon ball bea...

Page 9: ...rops of McLube OneDrop Roll car back and forth to distribute Do not use spray lubricants because ball bearings may skid not roll It is important to clean car as excessive build up of grease dirt and s...

Page 10: ...AMINATION REPAIR HISTORY Date Reason for Entry Periodic exam or repair Defect notes repairs carried out and other important information Name and signature of compentent person Date of next periodic ex...

Page 11: ...Access Rail System R27 11 Drawing H 49971...

Page 12: ...nd trolley system designed for sail handling to enable window cleaning or other overside maintenance to be undertaken 1 MARINE GUIDANCE NOTE MGN 422 M Use of Equipment to Undertake Work Over the Side...

Page 13: ...raveller designed to accommodate a single line such as a harness One of the travellers is fitted with a locking device The device which locks the traveller in position along the rail rail must ONLY be...

Page 14: ...44 0 23 8032 9251 e mail seafarer s h mcga gov uk General Inquiries infoline mcga gov uk MCA Website Address www mcga gov uk File Ref MC122 6 0026 Published September 2010 Please note that all address...

Page 15: ...When selecting work equipment the employer is required to take into account the conditions under which the work is to be undertaken and the characteristics of that work as well as having regard to an...

Page 16: ...ss chair attached to dditional Options traveller or ar Connector Plate 7 1 Use a full body safety harness atta access traveller with lock ust meet Full body safety harness m CE ANSI support standards...

Page 17: ...cal principals A Any safety equipment or lifting device must have its installation inspected and surveyed as per standard industry practice Likewise periodic inspection is necessary to ensure nothing...

Page 18: ...iii Hold for 3 minutes without deformation paying particular to rail fastener stability iv Drain unload water bag move and repeat in two further locations or sample pieces v The system should remain f...

Page 19: ...dentification Fixing device Schematic installation plan A declaration by the installer that it is Installed in accordance with manufacturer s instructions Carried out in accordance to plan Fixed as sp...

Page 20: ...or workmanship that did not exist when the product was first delivered defects in material or workmanship that are manifested outside the warranty period defects which are not reported to HARKEN withi...

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