Hark HK0522W Owner'S Manual Download | Manualshive

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FLAME FAILURE DEVICE (FFD)

The FFD is a safety feature of this unit that shuts off gas to the appliance if the flame is not continuously burning.
Please note the sensor has been factory fitted to the burner and is already in its correct position.

For FFD, the thermocouple copper wire from the burner has been factory fitted into the Control Panel valve.

FACTORY ASSEMBLED BURNER CHAMBER

FFD Sensor

Thermocouple wire

Thermocouple thread

Ignition wire

Ignitor

Ignition wire

Thermocouple wire

connecting thread

(Factory fitted)

(Factory fitted)

HK0522 2 Door Gas Smoker-Manual_v45.indd 9

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Summary of Contents for HK0522W

Page 1: ...Owner s Manual ASSEMBLY CARE SAFETY INSTRUCTIONS Item No HK0522W 2 DOOR GAS SMOKER HK0522 2 Door Gas Smoker Manual_v45 indd 1 15 4 19 2 40 pm ...

Page 2: ...s under the Competition and Consumer Act 2010 and similar state and territory laws Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acc...

Page 3: ...uching hot surfaces Always wear protective gloves or mitts when operating the smoker Do not allow anyone to conduct activities around the smoker during or following its use until the unit has cooled The smoker is hot during operation and remains hot for a period of time following its use Never move the smoker when it is in use Allow the smoker to cool below 115ºF 40ºC before moving or storing it A...

Page 4: ...hair and clothing during operation which could catch fire After use always turn the control valve OFF first then the gas cylinder valve OFF Always allow the hot water to cool completely below 100ºF 38C before moving to avoid the possibility of severe burns Never use glassware plastic or ceramic cookware in this smoker Always disconnect the gas cylinder from your smoker when not in use Do not store...

Page 5: ...Screw Black galvanized 11 Inside blister card 4c 10 24Nut Black galvanized 3 5c M5 spring washer Black galvanized 3 6d S hook for hose Chrome plated 1 Inside blister card 7d Zip tie Black 1 8e Door latch Black 2 Inside a poly bag 9e Door latch bracket Black 2 10e Damper Powder coated 3 Inside a poly bag HK0522 2 Door Gas Smoker Manual_v45 indd 5 15 4 19 2 40 pm ...

Page 6: ...orised LP dealer or cylinder exchange center Also be sure to have your choice of flavouring wood readily available LP gas cylinder and flavouring wood are not included For further assistance including missing or damaged parts call 1300 799 787 Primary Components Item Description Qty Item Description Qty 1 Smoker Cabinet 1 11 Wood Chip Box Lid 1 2 Smoker Door Lower 1 12 Water Bowl 1 3 Smoker Door U...

Page 7: ... smoker Cabinet Assembly 1 as shown Fasten each leg 6 with two 1 4 20x1 2 Screws 1a The securing nuts are pre welded to the cabinet Note One leg contains an extra hole on its side and must be mounted at the front in the position shown This hole will be used later to secure the gas hose to the leg with a zip tie Do not yet insert the two screws in the location indicated for the front legs These two...

Page 8: ...s needed Philips head screwdriver Note Inspect the burner chamber prior to assembly to make certain the burner tube is correctly over the end of the valve as shown Procedure Align the burner chamber assembly 4 underneath the smoker as shown Do not remove Control Knob or loosen the attaching screws to align the burning chamber tube to the valve Place the body of the burner chamber assembly so that ...

Page 9: ...he burner and is already in its correct position For FFD the thermocouple copper wire from the burner has been factory fitted into the Control Panel valve FACTORY ASSEMBLED BURNER CHAMBER FFD Sensor Thermocouple wire Thermocouple thread Ignition wire Ignitor Ignition wire Thermocouple wire connecting thread Factory fitted Factory fitted HK0522 2 Door Gas Smoker Manual_v45 indd 9 15 4 19 2 40 pm ...

Page 10: ...ly adjust the position of the sensor This is easily done by loosening the two nuts on either side and moving the sensor up or down and then retightening to fix in place Please note when you initially light the unit you will need to push the control knob in and turn to the left but continue pushing the control knob which will release the gas for it to ignite Loosen the two nuts to the thermocouple ...

Page 11: ...b on the damper must mount though the vent hole From the inside of the cabinet place the M5 spring washer 5c on the bolt and tightly thread the 10 24 nut 4c onto the bolt Repeat this process for all three dampers The damper must be able to rotate with just a little resistance The damper allows adjustment of exhaust air while cooking Less exhaust air will allow for the smoker to burn hotter and kee...

Page 12: ... positioning the pin in the hinges welded to the smoker cabinet 1 STEP 8 Locate The door handles 15 and 4 x 20 shoulder screws Please note the 20 shoulder screws are already located on the door handles and not in the hardware bag Tools Needed Shifter or 3 8 7 16 wrench Procedure Attach each door handle 15 through the holes in the front of the doors and secure with 2 x 20 flange nuts at the back of...

Page 13: ...erature Gauge 1 x washer and 1 x wing nut please note that the washer and wing nut are already attached to the temperature gauge Tools Needed None Procedure Attach the temperature gauge through the hole in the middle of the upper door Secure with washer and wing nut from the inside of the door STEP 10 Locate Door Latch Plate 17 and 4 x 10 24x1 2 Screws Tools Needed Phillips head screwdriver Proced...

Page 14: ... level hole on each side so that the cooking rack sits straight Slide a cooking rack 14 into each pair of the grid tracks to secure the cooking racks at the desired position Install the woodchip box and water bowl as shown Step 15 Locate Zip Tie 7d Tools needed None Procedure Loop the Zip Tie 7d through the outside hole of the front smoker leg 6 as shown Capture the gas hose with the zip tie to se...

Page 15: ...d look IMPORTANT THE WATER BOWL AND WOOD CHIP BOX MUST BE INSTALLED IN THE UNIT DURING USE EVEN IF YOU ARE NOT USING SMOKING CHIPS OR WATER THESE MUST BE INSTALLED IN THE CORRECT POSITION TO STOP GREASE DRIPPINGS FROM FALLING ON THE BURNER HK0522 2 Door Gas Smoker Manual_v45 indd 15 15 4 19 2 40 pm ...

Page 16: ...use any other hose assembly Check the gas hose for damage or signs of abrasion before each use Keep the hose clear of sharp edges and hot surfaces Avoid twisting or kinking the flexible hose If damaged do not use the hose and replace it immediately If there is any doubt contact the customer service line on 1300 799 787 Check the gas cylinder control knob is in the off position To turn off it shoul...

Page 17: ...all our Customer Service line on 1300 799 787 LEAK TESTING Open the gas control valve on the cylinder Check for leaks by brushing a solution 1 2 water and 1 2 soap over all gas system joints including all valve connections hose connections and regulator connections DO NOT USE AN OPEN FLAME to test for leaks at anytime If bubbles form over any of the joints there is a leak Turn off the gas supply a...

Page 18: ... your smoker with the gas bottle connected connect one end of the strap to the side handle of the smoker nearest to the gas bottle and the other end of the strap to the gas bottle handle This will ensure that the gas bottle is secured and cannot be accidentally knocked over HK0522 2 Door Gas Smoker Manual_v45 indd 18 15 4 19 2 40 pm __________ ____________ ...

Page 19: ... choice of flavoured hardwood chips The amount and type of wood you use is up to you Never use treated wood or sawdust Once you have added the wood chips place the lid back onto the top of the box and place the box inside the smoker To add wood chips whilst the smoker is in use use protective mitts and long tongs or pliers to remove the box lid Then add more wood chips without removing the box It ...

Page 20: ...e door to allow heat to accumulate The dampers can then be adjusted to the desired setting to allow proper air flow and combustion Damper adjustment tips are listed on the next page To match light the burner repeat steps 1 through 5 of the igniter lighting system above and continue with the following procedure Remove the wood chip box and its rack from inside the smoker Strike a paper match and dr...

Page 21: ...ait until you see the first signs of smoke to add your food to the smoker If your food is added as soon as you start to heat the wood chips the food may seal and reduce the amount of smoke flavour Smoking for 2 to 3 hours at the ideal constant cooking temperature of 225ºF to 250ºF 110ºC to 120ºC will get the best results This temperature is according to the temperature gauge mounted on the front o...

Page 22: ...o make sure the smoker does not have any foreign objects obstructing the flow of combustion and ventilation air To clean the inside and outside of the smoker cabinet simply use damp cloth Spray washing with a water hose is not recommended All moisture should be wiped away and not allowed to stand inside or on top of the smoker Once cleaned you may prefer to lightly coat the interior of the smoker ...

Page 23: ...burner ports Flame is yellow or orange Burner may be blocked Clean burner ports Spider webs or obstruction in venturi Clean venturi Food residue or grease on burner Clean burner Burner is off the valve Re engage burner onto the valve Burner may have residue Turn burner to high setting for 5 mins and burn with the door open Burner will not stay alight Gas Bottle is empty Check LG Gas cylinder is fu...

Page 24: ...MOKER IS NOT DESIGNED FOR MARINE USE ANY ENCLOSURE IN WHICH THE APPLIANCE IS USED SHALL COMPLY WITH ONE OF THE FOLLOWING An enclosure with walls on all sides but at least one permanent opening at ground level and no overhead cover refer to example 1 Within a partial enclosure that includes an overhead cover and more than two walls Refer to example 2 Figure 1 Outdoor Area Example 1 Figure 2 Outdoor...

Page 25: ... least 20 of the total side back and front wall areas shall remain open and unrestricted Both ends open Open side at least 25 of the total wall area Figure 3 Outdoor Area Example 3 Figure 4 Outdoor Area Example 4 Open side at least 25 of the total wall area 30 or more in total of the remaining wall area is open and unrestricted Figure 5 Outdoor Area Example 5 30 or more in total of the remaining w...

Page 26: ... 2 75 12 8 12 8 Total nominal gas consumption 12 8MJ h Gas Type Universal LPG Minimum clearance of BBQ to combustible surfaces is 100cm at the rear sides and overhead Made in China Guangdong Canbo Hardware Co Ltd This product is manufactured by Guangdong Canbo Electric Co Ltd 268th Qixin Road Xingtan Town Shunde District Foshan City Guangdong Province China 528325 Made in China Imported by Hark En...

Page 27: ...27 Hark Enterprises Pty Ltd Unit 11 41 49 Norcal Rd Nunawading VIC 3131 T 1300 799 787 E service hark com au W www hark com au HK0522 2 Door Gas Smoker Manual_v45 indd 27 15 4 19 2 40 pm ...

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