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Hardi RANGER PRO, Instruction Book

The Hardi RANGER PRO Instruction Book is a comprehensive manual designed specifically for Hardi Ranger Pro users. This invaluable resource is available for free download from our website, providing step-by-step instructions and useful tips on how to use and maintain this exceptional product.

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Table of contents

TOC. 3

6 - Maintenance

Lubrication ...................................................................................................................................................1

General info ......................................................................................................................................................................................................................1
Recommended lubricants ......................................................................................................................................................................................1
Boom lubrication & oiling plan............................................................................................................................................................................1
Trailer lubrication & oiling plan............................................................................................................................................................................2

Service and Maintenance intervals ..............................................................................................................3

10 hours service - Suction filter ...........................................................................................................................................................................3
10 hours service - In-Line filter (optional equipment) ..........................................................................................................................3
10 hours service - Nozzle filters ...........................................................................................................................................................................3
10 hours service - Spraying circuit.....................................................................................................................................................................3
50 hours service - Transmission shaft ..............................................................................................................................................................4
50 hours service - Wheel bolts and nuts .......................................................................................................................................................4
50 hours service - Tyre pressure ..........................................................................................................................................................................4
250 hours service - Readjustment of the boom.......................................................................................................................................4
250 hours service - Hydraulic circuit ................................................................................................................................................................4
250 hours service - Hoses and tubes ...............................................................................................................................................................4
250 hours service - Wheel bearings..................................................................................................................................................................5
1000 hours service - Transmission shaft.........................................................................................................................................................5
1000 hours service - Wheel bearings...............................................................................................................................................................6

Occasional maintenance ..............................................................................................................................7

General info ......................................................................................................................................................................................................................7
Pump valves and diaphragms renewal ..........................................................................................................................................................7
Cone check/renewal for EVC operating unit ..............................................................................................................................................8
Cone check/renewal for EVC distribution valve........................................................................................................................................8
Level indicator adjustment.....................................................................................................................................................................................8
Level indicator cord renewal .................................................................................................................................................................................9
Drain valve seal renewal...........................................................................................................................................................................................9
Nozzle tubes and fittings.........................................................................................................................................................................................9
Adjustment of 3-way-valve..................................................................................................................................................................................10
Readjustment boom - general info................................................................................................................................................................10
Glide shoes - yaw damping.................................................................................................................................................................................10
Suspension locking device ..................................................................................................................................................................................11
Intermediate section - adjustment.................................................................................................................................................................11
Large outer section (1) - adjustment.............................................................................................................................................................11
Short outer section (2) - adjustment.............................................................................................................................................................12
Breakaway section adjustment .........................................................................................................................................................................12
Slanting indicator adjustment (optional equipment) ........................................................................................................................12
Wear bushing renewal on boom lift..............................................................................................................................................................12
Change of bulbs .........................................................................................................................................................................................................13
Shock absorbers..........................................................................................................................................................................................................13
Shield renewal on transmission shaft ...........................................................................................................................................................13
Replacement of transmission shaft cross journals................................................................................................................................13
Change of tyre .............................................................................................................................................................................................................14

Off-season storage .....................................................................................................................................15

Off-season storage program...............................................................................................................................................................................15
Preparing the sprayer for use after storage...............................................................................................................................................15

Spare parts .................................................................................................................................................16

Spare parts .....................................................................................................................................................................................................................16

Summary of Contents for RANGER PRO

Page 1: ...RANGER PRO www hardi international com 67009400 Version 1 01 GB 11 2006 Instruction book ...

Page 2: ...omplete and correct As this instruction book covers more models and features or equipment which are available in certain countri es only please pay attention to paragraphs dealing with precisely your model Published and printed by HARDI INTERNATIONAL A S We congratulate you for choosing a HARDI plant protection product The relia bility and efficiency of this product depend upon your care The first...

Page 3: ...m Liquid system 6 Control unit 6 EVC control unit 6 Filters 7 CycloneFilter 7 HARDI FILLER 8 Agitation valve 8 Boom 9 Boom and terminology 9 Equipment 10 Step optional 10 Platform 10 Tank level indicator 10 Remote pressure gauge 10 4 Sprayer setup General info 1 Unloading the sprayer from the truck 1 Before putting the sprayer into operation 1 Support leg 1 Jack up the sprayer 2 Mechanical connect...

Page 4: ...t 4 Fast filling device optional equipment 5 Filling of main tank using QuickFill optional 5 Filling of rinsing tank using QuickFill optional 6 Filling of clean water tank 6 Adjustment of EVC operating unit 7 Safety precautions crop protection chemicals 7 Filling chemicals through tank lid 8 Filling Liquid chemicals by HARDI FILLER 9 Filling Powder chemicals by HARDI FILLER 10 Operating the contro...

Page 5: ...nal maintenance 7 General info 7 Pump valves and diaphragms renewal 7 Cone check renewal for EVC operating unit 8 Cone check renewal for EVC distribution valve 8 Level indicator adjustment 8 Level indicator cord renewal 9 Drain valve seal renewal 9 Nozzle tubes and fittings 9 Adjustment of 3 way valve 10 Readjustment boom general info 10 Glide shoes yaw damping 10 Suspension locking device 11 Inte...

Page 6: ...ll dimensions 1 Weight 1 Wheel and axle dimensions 1 Conversion factors SI to Imperial units 1 Specifications 2 Pump model 363 10 0 2 Pump model 463 5 5 2 Pump model 463 10 0 2 Pump model 463 6 5 2 Pump model 463 12 0 2 Filters and nozzles 3 Temperature and pressure ranges 3 Tyre pressure 3 Specifications 3 Materials and recycling 4 Disposal of the sprayer 4 Electrical connections 5 Rear lights 5 ...

Page 7: ...x 1 of the Directive on essential health and safety requirements in relation to the construction and manufacture of machines B was manufactured in conformity with the provisions in other relevant COUNCIL DIRECTIVES C was manufactured in conformity with the current standards implementing harmonised standards in accordance with Article 5 2 and other relevant standards declare that the following prod...

Page 8: ...1 CE Declaration 1 2 ...

Page 9: ... and change clothes after spraying Wash tools if they have become contaminated In case of poisoning immediately seek medical advice Remember to identify chemicals used Keep children away from the equipment If any portion of this instruction book remains unclear after reading it contact your HARDI dealer for further expla nation before using the equipment Be carefull not to hit people or surroundin...

Page 10: ...laced in the transport brackets If an arc welder is used on the equipment or anything connected to the equipment disconnect power leads befo re welding Remove all inflammable or explosive material from the area Never dismount the hose if the machine is in operation Disconnect the cleaner and the water supply before the high pressure hose is dismounted The External Cleaning Device should not be use...

Page 11: ... 3 Spray pressure gauge 4 Pump 5 Hitch 6 Support jack 7 Suction filter 8 Step 9 Suction manifold 10 Quick Fill 11 Cyclone filter 12 HARDI FILLER 13 Rinse tank 14 Pressure manifold 15 Clean water tank 16 Platform View General info 3 Description ...

Page 12: ...d part number not illustra ted REFERENCE NO is the main reference number of the complete machine 19 Foam marker tank 20 Foam marker compressor An identification plate fitted on the frame indicates producer name model own weight max height max pressure of the hydraulic system if fitted and max pressure of the spray liquid system Identification plates View ...

Page 13: ...ands that the operator must be certified to use spray equipment it is strongly recommended to be trained in correct plant protection and in safe handling of plant protection chemicals to avoid unnecessary risk for persons and the environment when doing your spray job Very strong and compact frame which also has a strong chemical and weather resistant electrostatic lacquer coat Screws nuts etc have...

Page 14: ...iscs on the valves Symbols corresponding to the optional extras are located on the discs for easy identification and operation A function is activated opened by turning the handle towards the desired function To spray boom The functions of the spray circuits are operated via the centrally situated MANIFOLD valves with colour coded plates and pictorial symbols for easy operation The modular MANIFOL...

Page 15: ... disc that indicates the amount of liquid that passes through the valve This allows for a continuously variable flow to agitation or tank rinsing From main tank suction filter The position of the suction manifold valves determine the source of the liquid When the arrow on the handle is pointed towards a sym bol the source of liquid correspond s to that symbol s device i e Main tank When the arrow ...

Page 16: ...me per hectare of the liquid l ha at varying forward speed within the same gear when the number of P T O revolutions are between 300 600 r p m pump 540 r p m or 650 1100 r p m pump 1000 r p m EVC Electrical Valve Control The ON OFF is linked to the section valves which results in a very quick response to ON OFF The operating unit is constructed of modules and is electrically controlled via a remot...

Page 17: ... used when high spraying volume is required Position B Marked with 2 dots Normal spraying position With return flow to prevent filter is going to be clogged when spraying Position is used when rinsing the boom if the main tank is empty Position C Marked with 3 dots Flushing position which are used if filter is clogged Lift and hold the lever to use this position which lar gely increases return flo...

Page 18: ... on handle positions at different agitation quantities 1 Handle is in the widest end of arrow position full open Agitation quantity is 100 2 Handle is positioned at the middle of the arrow Agitation quantity is 50 3 Handle is positioned in closed position Agitation quantity is 0 The HARDI FILLER is situated in the working zone on the sprayers left side just behind the MANIFOLD valves When being us...

Page 19: ...protects the boom against vibrations and shocks when driving on uneven ground This ensures longer boom life and improves boom stability for better spray distribution Booms are available in 12 15 16 and 18 m working width All booms are provided with spring loaded breakaway A Breakaway section B Short outer section 2 C Large outer section 1 D Intermediate section E Centre section Boom and terminolog...

Page 20: ...is located above the manifold valve on the platform This gauge measures the working pressure in the boom tubes as close to the nozzles as possible The outputs stated in the nozzle charts are always based on the pressure measured at the nozzle Always adjust pressure when cali brating and spraying according to readings at the remote pressure gauge The actual tank level in the main tank can be observ...

Page 21: ... This treatment should be carried out every time the protection film is washed off For the unloading of the sprayer you need a crane When unloading with a crane please observe the lifting points as shown on the pictu re and make sure that the straps or belts used for lifting are strong enough The support leg is stored in retracted position and secured by the lock pin when the sprayer is attached t...

Page 22: ...4 Sprayer setup 4 2 When the sprayer needs wheel mounting wheel changing brake or wheel bearing changing etc then jack up the sprayer under the axle as shown Jack up the sprayer ...

Page 23: ...4 Do not touch or stand on the transmission shaft when it is rotating safety distance 1 5 meter 5 Prevent protection guards from rotating by attaching the chains allowing sufficient slack for turns 6 Make sure that protection guards around tractor P T O and implement shaft are intact 7 Always STOP ENGINE and remove the ignition key before carrying out maintenance or repairs to the transmission sha...

Page 24: ...mission shaft try to avoid working angles greater than 15 4 The two parts are shortened equally Use a saw and file the profi les afterwards to remove burrs 5 Grease the profiles and assemble male and female parts again 6 Fit the shaft to tractor P T O and sprayer pump shaft ATTENTION Female part marked with a tractor towards trac tor ...

Page 25: ...r having operated the boom and the system has been filled with oil check tractor s hydraulic oil level and top up if necessary Connection requirements are One single acting outlet to raise and lower the boom One double acting outlet to fold and unfold the boom One double acting outlet for hydraulic slanting control optional equipment Connection requirements are One single acting outlet to raise an...

Page 26: ... the block is factory set for open centre hydraulics but if closed centre hydraulics will be used in combina tion with load sensing then screw in the valve Certain tractor models are able to use Load Sensing without con necting an external sensing line But if optimal sensing control pres sure cannot be obtained an external sensing line needs to be mounted 3 Please consult your tractor dealer for c...

Page 27: ...ommended pla cement is to the right of the driver seat and in combination with the SPRAY control box It should be secured from movement The supplied tractor pillar bracket A has a hole spacing of 100 and 120 mm Check tractor instructions manual for information regar ding attachment points Three tubes B are supplied One two or all 3 may be used They can be bent and shortened A spacer C is also supp...

Page 28: ...to ensure a sufficient power supply For the operating unit the tractor circuit should have an 8 Amp fuse The delivered power connector follows the standard of most newer tractors If having a tractor with another power connec tor it is necessary to disassemble connector and fit it to the actual tractor connector Power supply ...

Page 29: ...ed or retracted half the desired alte ration 2 Attach the sprayer to tractor and engage tractor parking brake 3 Place stop wedges in front of and behind RH wheel Jack up LH wheel support and secure sprayer body 4 Loosen bolts A for LH wheel axle 5 Extend or retract the axle A sack barrow and a rod will facilitate the operation 6 Tighten the clamp bolts A to a torque of 250 Nm 7 Repeat the procedur...

Page 30: ... the bolt in the opposite hole In this case C Carry out similar adjustments to both sides of trapeze In order to alter the behaviour of the boom the trapeze has 4 set tings Setting 1 For use on uneven ground with many obstacles Setting 2 All round standard setting Factory setting Setting 3 Slightly slower mowing trapeze Good at following slopes but less compensating for obstacles Setting 4 Very sl...

Page 31: ...folding functions before sprayer has been stopped Failure to do so will cause damage to the boom Never use the folding unfolding functions in areas with overhead power lines Unintended boom movements can cause contact with overhead power lines The VHY boom is solely controlled by the tractor s hydraulic levers Following operations are carried out by the tractor s hydraulic control lever s Raising ...

Page 32: ...raulic con trol lever s Raising lowering of the boom For unfolding the boom then do the following Check that pendulum 2 is locked 1 Activate hydraulic control lever to raise the until it is clear of trans port brackets 2 Unfold inner sections by pressing switch 4 to the left and switch 5 to the right 3 Unfold outer section by pressing switch 6 to the left and switch 7 to the right 4 Push switch 3 ...

Page 33: ...disable folding of outer sections this kit is fitted to the outer cylin ders of the boom wings Picture shows 16 12 kit mounted to boom wing with tap for ON OFF position Alternative boom widths 16 12 kit optional equipment ...

Page 34: ... purposes Always fill water through the strainer basket to prevent foreign particles from entering the tank An overhead tank can be used in order to obtain high filling capacity The Suction Filling Device is operated as follows 1 Remove plug from Quick Fill coupler and connect filling hose from water supply 2 Make sure bottom Suction Manifold valve is turned to Main Tank 3 Turn top Pressure Manifo...

Page 35: ...e Fast Filling Device is operated as follows 1 Ensure spray liquid tank contains at least 50 litres of water 2 Remove cover A and connect suction hose B 3 Turn handle on Pressure Manifold towards Fast Filler With the P T O at 540 r min the pressure gauge should indicate about 10 bar 4 If water is not seen in the transfer tube prime by turning valve C 5 Keep an eye on the liquid level indicator 6 T...

Page 36: ...itres Only fill rinsing tank with clean water To avoid algae developing in the rinsing tank always drain the rinsing tank if the sprayer is not in use for a longer period of time For cleaning purposes etc the rinsing tank is also accessible via the tank lid on top of tank A clean water tank is integrated into the front left corner of the main tank behind the MANIFOLD system It is accessed for fill...

Page 37: ...t is adjusted using clean water without chemicals 1 Choose the correct nozzle for the spray job by turning the TRIPLET nozzle bodies Make sure that all nozzles are the same type and capacity See the Spray Technique book 2 On off switch is activated against green 3 All distribution valve switches are activated against green 4 Pressure regulation switch is activated until emergency handle stops rota...

Page 38: ...ough the tank lid Note instructions on the chemical container 1 Make sure the control unit is switched off 2 Turn the bottom Suction Manifold valve handle towards Suction from main tank Turn the top Pressure Manifold valve handle towards Spraying and the bottom Pressure Manifold valve towards Agitation 3 Engage pump and set to operating r p m 540 r p m 4 Add the chemicals through the main tank hol...

Page 39: ... 2 Turn the handle at the suction Manifold towards Main tank Turn agitation valve towards Agitation and turn pressure Manifold towards HARDI FILLER Close remaining valves 3 Check that bottom valve A at the FILLER is closed 4 Engage the pump and set P T O speed at 540 r min or 1000 r min depending on pump model 5 Open FILLER lid 6 Measure the correct quantity of chemical and fill it into the hop pe...

Page 40: ...opper rinsing device by opening valve C 6 Measure the correct quantity of chemical and sprinkle it into the hopper as fast as the rinsing device can flush it down 7 If the chemical container is empty it can be rinsed by the contai ner rinsing device if fitted Fit the bag bracket and place the pow der bag over the multi hole nozzle and press the lever B 8 Close valve C again when the hopper is rins...

Page 41: ...ed material first 1 Make sure the control unit is switched off 2 Turn the bottom Suction Manifold valve handle towards Suction from main tank Turn the top Pressure Manifold valve handle towards Spray and the bottom Pressure Manifold valve towards Agitation 3 Engage pump and set to operating r p m 540 r p m 4 Agitation will start and should be continued for at least 10 minu tes 5 Once the chemicals...

Page 42: ...a soakaway This is an area of ground that is not used for cropping You must avoid seepage or runoff of residue into streams water courses ditches wells springs etc The washings from the cleaning area must not enter sewers Drainage must lead to an approved soakaway 4 Cleaning starts with the calibration as a well calibrated sprayer will ensure the minimal amount of remaining spray liq uid 5 It is g...

Page 43: ...e in the field again or on the soakaway 6 After spraying the liquid out stop the pump and fill at least 1 5 of the tank with clean water Note that some chemicals require the tank to be completely filled Add appropriate detergent and or deactivating agent e g washing soda or Triple ammonia 7 Start the pump and operate all controls enabling the liquid to come in contact with all the components Leave...

Page 44: ...mical Container Cleaning lever to clean the hopper Open HARDI FILLER lid and open the bottom valve again until the hopper is empty When empty close the HARDI FILLER bottom valve 5 Turn the top Pressure Manifold Valve towards Spray and spray liquid in the field you have just sprayed Cleaning of Main tank 6 Turn the Suction valve towards Rinsing tank and bottom Pressure valve towards Tank Rinsing 7 ...

Page 45: ...ition the rinsing tank is to be used with this can also pump lin kage and armature separately be rinsed It is to be made certain however that the liquid in the lines in unchanged con centration is sprayed out so there should be an untreated patch available The drain valve is located and operated from the platform just besi de the main tank lid Pull the string to open the drain valve The valve is s...

Page 46: ...5 Operation 5 16 Spray Technique see separate book Optional extras see separate books ...

Page 47: ...products for longer periods Always follow the shown direction concerning recommended quan tity If no recommended quantity is given feed lubricator till new grease becomes visible Pictograms in lubrication oiling plans tell the following 1 Lubricant to be used see Recommended lubricants 2 Operating hours before next lubrication SLIDE BEARINGS Lithium grease with Molybdenumdisulphide or graphite SHE...

Page 48: ...6 Maintenance 6 2 Trailer lubrication oiling plan ...

Page 49: ...o housing with guide facing up 6 Ensure the O ring D on the hose fitting is in good condition and lubricated 7 Refit the suction hose B and steel clip A If the boom is equipped with In Line Filters unscrew the filter bowl to inspect and clean the filter When reassembling the O ring should be greased Alternative filter meshes are available See section on Technical spe cifications Filters and nozzle...

Page 50: ...ssion shaft protection guard Replace possible damaged parts Check the tyre pressure according to the table in Technical specifications See section Occasional maintenance Check the hydraulic circuit for leaks and repair if any Check all hoses and tubes for possible damages and proper attachment Renew damaged hoses or tubes Tighten wheel bolts and nuts as follows with following torque wrench setting...

Page 51: ... prevent the trailer from fal ling down from the jack 4 Remove hub cap A and cotter pin B Turn the wheel and tighten the castellated nut C until a slight resistance in the wheel rotation is felt 5 Loosen the castellated nut until the first notch horizontal or ver tical is aligned with the cotter pin hole in the shaft 6 Fit a new cotter pin and bend it 7 Fill the hub cap with fresh grease and screw...

Page 52: ...gs E for discoloration and wear renew if worn or damaged 8 Assemble the hub D and bearings E using a new sealing ring F 9 Fill the hub D and bearings E with fresh grease before fitting it to the shaft 10 Fit the castellated nut C Rotate the hub D and tighten the castellated nut C until a slight rotation resistance is felt 11 Loosen the castellated nut C again until the first notch is alig ned with...

Page 53: ... therefore impossible to specify Diaphragms Remove the diaphragm cover 4 The diaphragm 5 may then be changed If fluids have reached the crankcase re grease the pump thoroughly Also check that the drain hole at the bottom of the pump is not blocked Reassemble with the following torque setting Reassemble pump model 363 463 with the following torque setting Diaphragm cover 90 Nm 66 6 lbft Diaphragm b...

Page 54: ... B for the return line When the housing is drained there should be no liq uid flow through the return line If there is any leakage the valve cone E must be changed Remove the clip C and lift the motor housing off the valve housing Then unscrew the screw D and replace the valve cone E Reassemble in reverse order The level indicator reading should be checked regularly When the tank is empty the floa...

Page 55: ...ce seal D and assemble again 5 Assemble the valve assembly again using a new valve seat E Lubricate O rings F before assembly 6 Fit clip A again If the cord on the level indicator has to be changed the float guide pole is removed 1 Remove the tank drain valve see paragraph Drain valve seal renewal and loosen the fitting holding the pole in posi tion 2 Pull the pole down through the drain valve hol...

Page 56: ...sprayer must be well lubricated see part about lubrication 2 Connect the sprayer to the tractor 3 Place tractor and sprayer on level ground horizontal 4 Unfold boom 5 Set slanting angle to neutral position horizontal Adjustment of hydraulic cylinders are done without pressure in the system The MANIFOLD valve can be adjusted if it is too tight to operate or if it is too loose liquid leakage Correct...

Page 57: ...Loosen nut C 2 Rotate axle B till boom wing is horizontal 3 Fasten C again Before commencing this job make sure that the centre part is com pletely horizontal 71 7 mm exposed piston rod at the slanting cylinder A if fitted 1 Loosen the two bolts D 2 Align the boom by means of the control box VHZ models or the hydraulic control lever VHY models 3 When boom is aligned bring the bolts A into correct ...

Page 58: ...nst the wire C again The wear bushes are inspected and renewed before they are worn through 1 Connect the trailer to a tractor and unfold the booms to working position 2 Lift the boom centre frame with a lifting device and support it until the load is taken off the parallelogram arms 3 Remove the screws A and pull out the pins B at one of the upper parallelogram arms and renew the wear bushes 4 Re...

Page 59: ...idewards use hammer and mandrel if necessary 4 Remove needle bearing cups and cross journal can now be remo ved 5 Carefully remove needle bearing cups from new cross journal and install it in reverse order Before fitting the needle bearing cups again check that needles is placed correctly Avoid dust and dirt in the new bearings 6 Repeat procedure to the opposite part of the transmission shaft 1 Re...

Page 60: ...tting new tyres always fit new tubes 6 Before mounting always lubricate both tyre beads and rim flange with approved lubricating agent or equivalent anti corrosion lubricant Never use petroleum based greases and oils because they may damage the tyre Using the appro priate lubricant the tyre will never slip on the rim 7 Always use specialised tools as recommended by the tyre supplier for mounting t...

Page 61: ...e glycerine filled pressure gauges and store them frost free in vertical position 9 Apply a thin layer of anti corrosion oil e g SHELL ENSIS FLUID CASTROL RUSTILLO or similar on all metal parts Avoid oil on rubber parts hoses and tyres 10 Fold the boom in transport position and relieve pressure from all hydraulic functions 11 All electric plugs and sockets are to be stored in a dry plastic bag to ...

Page 62: ...Maintenance 6 16 To see updated spare part information the website www agroparts com can be visited Here all parts information can be accessed when free registration has been made Spare parts Spare parts ...

Page 63: ...tightly against the valve seat This reduces pump efficiency 5 Poorly reassembled pumps especially diaphragm covers will allow the pump to suck air resulting in reduced or no capacity 6 Hydraulic components that are contaminated with dirt result in rapid wear to the hydraulic system Therefore ALWAYS check 1 Suction pressure and nozzle filters are clean 2 Hoses for leaks and cracks paying particular...

Page 64: ... marked with 2 dots keeps CycloneFilter clean Check tightness gaskets O rings of all fittings on suction side Replace See changing of valves and diaphragms No spray from boom when turned on Lack of pressure Pressure dropping Pressure increasing Formation of foam Liquid leaks from bottom of pump FAULT Air in system Pump valves blocked or worn Nozzles worn Excessive liquid agitation Fill suction hos...

Page 65: ... max Change motor if over Operating unit not functioning Wrong polarity Brown pos Blue neg Valves not closing properly Check valve seals for obstructions Check microswitch plate position Loosen screws holding plate a 1 2 turn No power Wrong polarity Check that brown is pos Blue is neg Check print plate for dry solders or loose connections Check fuse holder are tight around fuse ...

Page 66: ...Boom lift raises to max pos when trac tor hydraulics are engaged Oil heats up in Closed Centre systems Individual ram does not move FAULT Insufficient oil supply Clogged restrictors a or b in by pass block Back pressure in return line exceeds 20 bar Internal leaks in flow regulator Oil flow must be min 10 l min and max 90 l min Check tractor hydraulic oil level Remove and clean restrictors a and b...

Page 67: ...estrictor port of the cylinder Check for correct solenoid electric hydraulic hook up Check for short circuit in wiring in the junction box at rear of sprayer Boom slow eradic Ram not functioning Hydraulic system fold tilt functions will not operate One function fold or tilt will not ope rate Multiple hydraulic functions with one switch activated FAULT Regulation valve incorrectly set Open or close...

Page 68: ...nctions of the operating unit manually First disconnect the multi plug from the control box Now manually turn the emergency control knobs The problem may be due to a blown fuse A fuse is placed inside the box Fuse type Thermo Emergency operation Liquid system Mechanical problems ...

Page 69: ...g lb x 2 205 Surface area ha acres x 2 471 Length cm in x 0 394 m ft x 3 281 m yd x 1 094 km mile x 0 621 Velocity km h mile h x 0 621 km h m s x 0 277 Quantities Area l ha gal acre x 0 089 Volume ml fl oz x 0 0352 l Imp pt x 0 568 l gal x 0 22 Pressure bar lb inv p s i x 14 504 Temperature C F C x 1 8 32 Power kW hp x 1 341 Torque Nm lb ft x 0 74 All units used in this manual are SI units In some...

Page 70: ...8 Technical specifications 8 2 Pump model 463 12 0 Pump model 463 6 5 Pump model 463 10 0 Pump model 463 5 5 Pump model 363 10 0 Specifications ...

Page 71: ...Litres Foam marker tank capacity 38 57 or 76 Litres Operating temperature range 2 to 40 C 36 F to 104 F Operating pressure for safety valve 15 bar 220 psi Max pressure on the pressure manifold 20 bar 290 psi Max pressure on the suction manifold 7 bar 100 psi Filter gauze width 30 mesh 0 58 mm 50 mesh 0 30 mm 80 mesh 0 18 mm 100 mesh 0 15 mm Specifications Tyre pressure Temperature and pressure ran...

Page 72: ...leaned The tank hose and synthetic fittings can be incinerated at an authorised disposal plant The metallic parts can be scrapped Always follow local legislation regarding disposal Materials used Tank HDPE Hoses PVC Valves mainly glass filled PA Fittings PA Disposal of the sprayer Materials and recycling ...

Page 73: ...e that maximum current for every connector is 2 Amp Total current for the whole connector box may not exceed 10 Amp 1 LH direction indicator Yellow 2 Free Blue 3 Frame White 4 RH direction indicator Green 5 RH rear position lamp Brown 6 Stop lamps Red 7 LH rear position lamp Black The wiring is in accordance with ISO 1724 EVC Rear lights Electrical connections ...

Page 74: ... 9 User defined A B 2 x x Sec 8 User defined A B 1 x x Sec 7 Twin speed Brn Whi Sec 6 Twin angle Yel Gre Sec 5 Brn Blu Sec 4 Brn Blu Sec 3 Brn Blu Sec 2 Brn Blu Sec 1 Brn Blu Opt 1 Pressure sensor Brn Blu Opt 2 RPM sensor or anemometer Brn Blu Blk Speed Brn Blu Blk Flow Brn Blu Blk L end nozzle Pendulum lock at HAY LPY Brn Blu R endnozzle Pendulum lock at HAY LPY Brn Blu Reg Yellow Brn Blu Bypass ...

Page 75: ...8 Technical specifications 8 7 A Option for slanting A Option for slanting B Option for Open Centre hydraulics Boom hydraulic Z Boom hydraulic Y Charts ...

Page 76: ...8 Technical specifications 8 8 ...

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