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Hardi COMMANDER DELTA FORCE, Instruction Book

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Hardi COMMANDER DELTA FORCE Instruction Book Download Page 8

Table of Contents

8

Filling of Clean Water Tank ..........................................................................................................................................................................114
Operating the FluidBox .................................................................................................................................................................................115
Safety Precautions - Crop Protection Chemicals ...........................................................................................................................115
Operating the TurboFiller  ............................................................................................................................................................................116
Filling Liquid Chemicals Using the TurboFiller  ...............................................................................................................................118
Filling Powder Chemicals Using the TurboFiller ............................................................................................................................120
Agitation Before Resuming a Spray Job  .............................................................................................................................................121
TurboFiller Rinsing ............................................................................................................................................................................................122
AutoSelect .............................................................................................................................................................................................................123
BoomPrime ...........................................................................................................................................................................................................124
Before Returning to Refill the Sprayer ..................................................................................................................................................124
Parking the Sprayer ..........................................................................................................................................................................................124
Liquid Fertilizer  ...................................................................................................................................................................................................125
Additional Information  ..................................................................................................................................................................................125
Operating Limits ................................................................................................................................................................................................126

Cleaning ............................................................................................................................................ 127

General Info  ..........................................................................................................................................................................................................127
Quick Reference - Cleaning  ........................................................................................................................................................................128
Standard Cleaning ............................................................................................................................................................................................129
Cleaning and Maintenance of Filters ....................................................................................................................................................129
Use of Cleaning Agent ...................................................................................................................................................................................129
Use of Rinsing Tank and Rinsing Nozzles ...........................................................................................................................................130
Full Internal Cleaning (Soak Wash) .........................................................................................................................................................133
PrimeFlow - Manual Cleaning ...................................................................................................................................................................134
BoomFlush - Manual Cleaning  .................................................................................................................................................................134
Technical Residue  .............................................................................................................................................................................................134
Using the Drain Valve  .....................................................................................................................................................................................135
Pressure Draining  ..............................................................................................................................................................................................135

6 - Maintenance

Lubrication ....................................................................................................................................... 137

General Info  ..........................................................................................................................................................................................................137
Suitable Lubricants ...........................................................................................................................................................................................137
Grease Nipple  ......................................................................................................................................................................................................138
Grease Gun Calibration  .................................................................................................................................................................................138
Lubrication Plan - Boom Centre ...............................................................................................................................................................139
Lubrication Plan - Boom Wings ................................................................................................................................................................140
Lubrication Plan - Trailer / Paralift ...........................................................................................................................................................141
Lubrication and Oiling Plan - PTO  ..........................................................................................................................................................142
Greasing the Pump ..........................................................................................................................................................................................143

Service and Maintenance Intervals  .................................................................................................. 144

General Info  ..........................................................................................................................................................................................................144
Periodic Inspection  ..........................................................................................................................................................................................144
Tightening Bolts and Nuts ...........................................................................................................................................................................145
Tightening Hydraulic Hoses  .......................................................................................................................................................................146
10 Hours Service - EasyClean Filter  ........................................................................................................................................................147
10 Hours Service - CycloneFilter  ..............................................................................................................................................................148
10 Hours Service - In-Line Filter ................................................................................................................................................................148
10 Hours Service - Nozzle Filters ..............................................................................................................................................................149
10 Hours Service - Spraying Circuit ........................................................................................................................................................149
10 Hours Service - Brakes  .............................................................................................................................................................................149
10 Hours Service - Air Tank for Brakes  ..................................................................................................................................................149
50 Hours Service - Greasing the Pump ................................................................................................................................................150
50 Hours Service - Transmission Shaft (PTO) ....................................................................................................................................150
50 Hours Service - Tyre Pressure ..............................................................................................................................................................150
50 Hours Service - Air Brakes ......................................................................................................................................................................151
100 Hours Service - Check / Tighten Steering ................................................................................................................................151
100 Hours Service - Re-tightening the Spray Boom ....................................................................................................................151

Summary of Contents for COMMANDER DELTA FORCE

Page 1: ...COMMANDER DELTA FORCE Original Instruction book 67042000 210 version 2 10 GB 01 2018 www hardi international com ...

Page 2: ...ective 2006 42 EC article 2 Connecting the sprayer to the tractor makes the operator responsible for safety and health when using that combination of machines Before first use of the sprayer the owner and operator must take note of all of the following obligations For more details please see Before First Use of the Sprayer on page 11 in this Instruction Book Instruction Book Formalities The origin...

Page 3: ...arding the Machinery Directive CE marking 2009 127 EC and later amendments regarding machinery for pesticide application 2014 30 EU regarding electromagnetic compatibility EMC Electronic components on the machine are tested and installed according to the requirements of the EMC Directive as well as the following ISO standard ISO 14982 regarding test methods and acceptance criteria for electromagne...

Page 4: ...1 EU Declaration 4 ...

Page 5: ...Safety Measures in Normal Operation 24 Protection Equipment 24 Residual Energy 25 Possible Dangers 25 Service and Maintenance Work 26 Statutory Inspection 26 Preventive Measures 26 Design Changes 27 Operator Limitations 27 Spare Parts Wear Parts and Aids 27 Cleaning and Disposal 28 Environmental Protection 28 Workstation 29 Intended Place for Operator 29 Risks of Non Compliance 29 If the Safety In...

Page 6: ...y Boom 65 Boom and Terminology 65 Standard Boom Features 65 Available Working Widths 66 Other Equipment 67 Control Units in the Tractor 67 Drawbars 68 SafeTrack 68 AutoSlant 69 AutoTerrain 69 Platform 70 Nozzle Pressure Gauge 70 Canister for Pesticide Information 70 Tank Level Indicator 71 ChemLocker 72 SafetyLocker 72 External Cleaning Device 73 FluidBox 74 Hydraulic Motor for Liquid Pump 74 Nigh...

Page 7: ...ocedure for Altering the Track Width 98 Turning the Wheel Rim 99 Counter Weight 100 Brakes 101 Emergency and Parking Brake 101 Hydraulically Activated Brakes 101 Air Activated Brakes 1st option 102 Air Activated Brakes 2nd option 102 Manual Control of Air Brakes 102 Pneumatic Connections 103 Single Line Air Brakes 103 Dual Line Air Brakes 103 5 Operation General Info 105 Environmental Info 105 Spr...

Page 8: ...echnical Residue 134 Using the Drain Valve 135 Pressure Draining 135 6 Maintenance Lubrication 137 General Info 137 Suitable Lubricants 137 Grease Nipple 138 Grease Gun Calibration 138 Lubrication Plan Boom Centre 139 Lubrication Plan Boom Wings 140 Lubrication Plan Trailer Paralift 141 Lubrication and Oiling Plan PTO 142 Greasing the Pump 143 Service and Maintenance Intervals 144 General Info 144...

Page 9: ...r Assembly 163 Nozzle Pipe Assembly 166 BoomPrime One Way Valve 167 Adjustment of 3 Way Valve 168 Safety Valve Activation 168 Readjustment of Boom General Info 169 Adjustment of Springs in Centre Section 170 Adjustment of Boom Tilt 171 Horizontal Alignment of Inner Sections 172 Horizontal Alignment of Inner Sections 173 Horizontal Alignment of Breakaway Section 174 Vertical Alignment of Outer Sect...

Page 10: ...p Model 464 12 0 197 Other Specifications 198 Tractor Requirements 198 Hydraulic Motor for Liquid Pump 199 Temperature and Pressure Ranges 200 Brakes 200 Filters 200 Technical Residue 201 Airborne Noise Emission 201 Tyre Pressure 202 Materials and Recycling 204 Disposal of the Sprayer 204 Disposal of Cleaning Water 204 Electrical Connections 205 Rear Lights 205 Circuit Board For Hydraulic Function...

Page 11: ... reading it please contact the manufacturer or your HARDI dealer A worker is hereinafter called an operator An operator is a person who installs operates configures adjusts maintains cleans repairs transports or moves the sprayer Use of Work Equipment Throughout the lifetime of the sprayer the owner shall take every measure to ensure the safety of the sprayer and its equipment made available to op...

Page 12: ...pment has been installed correctly and is operating properly 2 In order to ensure that health and safety conditions are maintained and that deterioration liable to result in dangerous situations can be detected and remedied in good time the employer shall ensure that work equipment exposed to conditions causing such deterioration is subject to 3 The results of inspections shall be recorded and kep...

Page 13: ...g them inasmuch as they affect work equipment situated in their immediate work area or site even if they do not use such equipment directly 3 The information and the written instructions shall be comprehensible to the workers concerned Article 9 Training of workers Without prejudice to Article 12 of Directive 89 391 EEC the employer shall take the measures necessary to ensure that a the use of wor...

Page 14: ...cial by authorized persons The results of inspection testing shall be recorded and kept Health Issues Ergonomics and occupational health aspects shall be taken fully into account by the owner Obligationsof the Operator Before starting work the operator or anyone incharge of working with on the sprayer is obliged to comply with the basic workplace safety instructions and accident prevention regulat...

Page 15: ...following causes Improper use of the sprayer Improper installation commissioning operation and maintenance of the sprayer Operation of the sprayer with defective safety equipment or improperly attached or non functioningsafety equipment Non compliance with the instructions in the instruction manual regarding commissioning operation and maintenance Unauthorized design changes to the sprayer Insuffi...

Page 16: ...provided by the manufacturer of the plant protection product to be used such as This Instruction Book must always be kept together with the sprayer must always be easily accessible for the operator Chemical resistantgloves Chemical resistant and disposable overalls Water resistantfootwear Face shield Breathing protection Eye protection Head protection Skin protection products ...

Page 17: ...r serious physical injury if the instruction is not followed This symbol means WARNING Be alert as your safety can be involved The WARNING symbol indicates a medium risk for immediate death or serious injury if the instruction is not followed μ This symbol means ATTENTION This indicates an obligation to special behaviour or an activity required for proper sprayerhandling Thisinstructionwillhelp yo...

Page 18: ...n the machine Operators or anyone in close range of the sprayer must respect these warnings The labels should always be clean and readable Worn or damaged labels must be replaced with new ones Contact your HARDI dealer for new labels Note that not all labels shown hereafter will apply to your sprayer this depends on the sprayer model which labels apply ...

Page 19: ...ing Service Turn off the engine and remove ignition key before performing maintenance or repair Service Tightentothetorqueaccordingtoinstruction book Risk of death Do not attempt to enter tank Risk of burn Stay clear of hot surfaces Risk of injury Do not open or remove safety shields while engine is running Risk of injury Flying objects keep a safe distance from the machine as long as the engine i...

Page 20: ...Risk of falling off Do not ride on platform or ladder Risk of sprayer tipping over Be aware when disconnecting the sprayer Grapping area Manual handling of the boom etc Not for drinking This water must never be used for drinking Not for drinking This water must never be used for drinking Lifting point Lifting point Load index Max permitted load rating is 164 at 40 km h or 5000 kg EasyClean filter ...

Page 21: ...yer is started up all the safety and protection equipment must be properly attached and fully functional Check all safety and protection equipment regularly Repair or replace the equipment as needed Faulty Safety Equipment Faulty or disassembled safety and protection equipment can lead to dangerous situations ...

Page 22: ... The applicable workplace safety Follow these regulations especially when driving on public roads and routes Comply with the appropriate statutory road traffic regulations These vary from country to country and there may be local regulations which need to be followed local law demands that the operator is certified to use spray equipment using pesticides or liquid fertilizer Make sure you understa...

Page 23: ...al training shall be considered as a specialist Due to their specialist training and their knowledge of the appropriate regulations they can evaluate the work with which they have been appointed to and detect possible dangers Examples of these persons are sprayer importers dealers and service engineers and service technicians Comment A qualification equivalent to specialist training can be obtaine...

Page 24: ...s in Normal Operation Protection Equipment Only operate the sprayer if all the safety and protection equipment is fully functional Check the sprayer at least once a day for visible damage and check the function of the safety and protection equipment ...

Page 25: ...ppening due to residual energy Below are some examples on where the sprayer s residual energies may be present Mechanical Energy springs under tension weights exposed to gravity heat from brake drums Hydraulic Energy trapped oil under pressure in cylinders hoses and accumulators heat from cylinders and oil tank Pneumatic Energy air tank air activated brake system pressure dampers for fluid system ...

Page 26: ...ractor s hydraulic levers in neutral position to relieve oil pressure turn off the tractor and remove the ignition key dismount the hydraulic hoses connected from the tractor to the sprayer Electric system turn off the tractor and remove the ignition key dismount the electric cables from the tractor s battery Fluid system turn off the tractor and remove the ignition key Compressed air turn off the...

Page 27: ... the state specified by the approval It is strictly forbidden to Drill holes in the steel frame or in the running gear Increasethe size of existing holes in the steel frameor inthe runninggear Weld support parts Risk of crushing cutting catching squeezing getting trapped being drawn in or being struck by sprayer parts due to the failure of support parts Spare Parts Wear Parts and Aids Immediatelyr...

Page 28: ... and Disposal Environmental Protection Carefully handle and dispose of any materials used in particular When carrying out work on oiled or lubricated sprayer parts When cleaning using solvents Always follow local legislation regarding disposal ...

Page 29: ...rferes with the operator or if the operator is trying to operate the sprayer from other places than the tractor s driver seat this can result in negligent or incorrect handling of the vehicle Risk of the operator loosing his concentration and focus on operating the vehicle correctly Risk of the operator loosing his ability to operate the vehicle correctly Risk of fatal accidents while driving Risk...

Page 30: ...er to people to the environment and to the sprayer Danger to people through non secured working areas Danger to people through mechanical and chemical influences Failure of important sprayer functions Failure of prescribed methods of maintenance and repair Leakage of hydraulic oilorsprayfluid to the environment Can lead to the loss of all warranty claims ...

Page 31: ... can see clearly Drive in such a waythat you always have fullcontrol over the tractor with the attachedsprayer In doing so take your personal abilitiesinto account as wellas the road traffic visibility weatherconditions andthe driving characteristicsof the tractorand of the connected sprayer Slow down when driving in uneven terrain or when making sharp turns as the sprayer might be in risk of turn...

Page 32: ...he sprayer Any helpers may only act as guides standing next to the vehicles and helpers may only move between the vehicles when both are at a standstill Beforeconnectingthesprayertoor disconnectingthesprayer fromthetractor sthree pointlinkage securetheoperatingleverof the tractor hydraulicsystem so that unintentionalraising or lowering is prevented When coupling and uncoupling sprayers move the su...

Page 33: ...a partially filled tank It is forbidden to stand in or near the working area of the sprayer climb the sprayer stand or sit on the sprayer stand in the turning and swivel range of the sprayer There are crushing and cutting points at externally actuated sprayer points e g hydraulic cylinders Only actuate externally actuatedsprayer parts when you are sure that no one is standing within the prescribed...

Page 34: ...ill switch to a low gear When making turns lower your speed Checking the Vehicle Before transporting the sprayer on a road complete the following check points for the tractor and sprayer 1 Spray boom is folded and resting in transport brackets with the intended locks engaged 2 Engage transport locks on the steering cylinders 3 Supply lines for hydraulic electric and pneumatic systems if installed ...

Page 35: ...hts to the tractor in a stable position Any sprayers and front rear weights connected to the tractor influence the driving behaviour and the steering and braking power of the tractor The front tractor axle must always be loaded with at least 20 of the tractor s empty weight in order to ensure sufficient steering power Always fix the front or rear weights to the intended fixing points according to ...

Page 36: ... position Turn off depressurize the hydraulic system Turn off the tractor engine Engage the parking brake Remove the ignition key Havethehydraulichose linescheckedatleastonceduringacalender year by anexpertto ensurethattheyarein safeworking order Replace the hydraulic hose lines if they are damaged or worn which is when It is leaking Reinforcement material inside the hose is visible due to cracks ...

Page 37: ...General Safety Instructions 37 Malfunction of Track Function DANGER Inadvertently activation of the track function IntelliTrack or SafeTrack involves a risk of accidents in the working area of the sprayer ...

Page 38: ...electric components Only use the prescribed fuses If the fuses used are too highly rated the electrical system will be destroyed Risk of fire Thesprayermaybe equippedwith electroniccomponents whosefunctions are influencedbyelectromagneticinterference from other units Such interference can pose risks to people if the following safety information is not followed If retrofitting electrical units and ...

Page 39: ...manufacturer When turning corners observe the permitted bending and displacement of the PTO shaft Before switching on the universal joint shaft check that the selected universaljoint shaft speed rpm of the tractor matches the permitted drive speed of the sprayer Stay below the maximum speed rpm suitable for the PTO shaft Instruct people to leave the danger area of the sprayer before you switch on ...

Page 40: ... as well as the area used for boom folding Please note the area immediately behind the sprayer which is also defined as working area The size of the working area depends on the boom type and boom width The operator must familiarize with the boom at hand before using the sprayer DANGER Before the hydraulics for the sprayer is activated there must be no risk of persons animals or other machines or v...

Page 41: ...ination Only fill the sprayer using a free flow of water from the mains water supply or from an external water tank Environmental Precautions It is essential to reduce the environmental impact of plant protection chemicals to a minimum Particularly the soil subsoil water streams lakes flora and fauna must be in focus Contamination of subsoil water must be prevented by paying particular attention t...

Page 42: ...prayer to prevent unintentional movements of the sprayer Switch off the PTO Switch off the tractor and remove the ignition key to prevent unintentional starting Activate the parking brake to prevent rolling Put chocks in front of and behind the wheels to prevent rolling Electric power must be disconnected from the sprayer Any service work on electronic electric parts must be carried out under dry ...

Page 43: ...seating and retighten them as necessary If electrical welding is used on the tractor and on the attached sprayer disconnect the cable to the tractor s generator and battery before carrying out electrical welding work on the tractor and on the connected sprayer Remove all inflammable or explosive materials from the area to prevent fire Pressure test the spray functions with clean water prior to fil...

Page 44: ...2 General Safety Instructions 44 ...

Page 45: ...nk 7 SafetyLocker 8 Platform 9 Pump 10 Drawbar Hitch 11 Support Leg 12 Ladder for Platform 13 Agitation External Cleaning Device Valve 14 Suction Valve SmartValve 15 EasyClean Filter 16 Pressure Valve SmartValve 17 Pressure Draining Coupler 18 Rinsing Tank Coupler 19 External Filling Coupler 20 Clean Water Tap 21 External Filling ON OFF Valve 22 TurboFiller 23 TurboFiller Valves 24 Lid for TurboFi...

Page 46: ...3 Description 46 View 25 Distribution Valves Not Illustrated 26 Rinsing Tank 27 Main Tank 28 ChemLocker 29 Spray Gun for External Cleaning 30 CycloneFilter 31 Parking Brake ...

Page 47: ...xx xxxxx xxxxxxxxx xxxx xxxx xxxxx Herthadalvej 10 4840 Nørre Alslev Denmark Production Year Capacity litres Model Year Fabriqué en France 97830000 kg kg kg kg kg kg HARDI EVRARD S A S 62990 Beaurainville France www hardi fr com N d identification Masses maximales admissibles Attelage Essieu 1 Essieu 2 Essieu 3 PTAC PV PTRA Marque TVV Année fabrication Modèle Capacité Litres Rampe Réceptionné le p...

Page 48: ...n 48 Data On the next page you will find descriptions of the data on the ID plate 1 2 3 4 5 6 7 8 19 9 10 11 12 13 14 15 16 17 18 Herthadalvej 10 4840 Nørre Alslev Denmark Production Year Capacity litres Model Year ...

Page 49: ...special cases GCWR PTRA Reserved for future use Sum of gross vehicle masses of towing vehicle and trailer USA Gross Combination Weight Rating GCWR France Poids Total Roulant Autorisé PTRA 8 Not used In special cases Drawbar category Reserved for future use Minimum required drawbar category to tow the trailer Horsepower HP dependent CAT I 20 45 HP CAT II 40 100 HP CAT III 80 275 HP CAT IV 180 400 H...

Page 50: ...ted to resist corrosion Tanks The tanks are made of impact proof polyethylene resistant to UV radiation and chemicals The main tank has a purposeful design with no sharp corners for easy cleaning The filling hole is placed so it can be accessed from the platform This ensures an easy access for the filling and cleaning of the tank etc The sprayer may also be equipped with aTurboFiller a rinsing tan...

Page 51: ...e distinguished by coloured identification on the function labels The modular valve system facilitates the addition of optional extras on both pressure side and suction side A function is activated by turning the handle towards the desired function μ ATTENTION Only the functions used should be open always close remaining valves μ ATTENTION If a valve is too tight to operate or to loose liquid leak...

Page 52: ...lowed to pass the valve resulting in a lesser extent of agitation This is recommended when using chemicals with a low density to prevent foaming in the tank If flushing the filling equipment this setting would be a light flushing The handle is turned to a position in the wide end of the arrow A large amount of liquid will pass the valve resulting in a large extent of agitation This is recommended ...

Page 53: ...refilling of the main tank The sensors are also back up for each other ensuring that the system can continue regulation even if one or more sensor signals fails The applied 5 sensors measure 1 Driving speed km h 2 Pump speed rpm 3 Regulation valve opening angle degrees 4 Fluid flow l min 5 Fluid pressure bar Features for DF4 Very fast and accurate regulation when all sensors are active setup in co...

Page 54: ...tions in this book μ ATTENTION Always run your sprayer with cleaned filters to ensure proper functions and to protect the interior of the pump and valves EasyClean Filter This filter collects impurities when liquid is being sucked out of the main tank by the main pump To ensure proper function of the filter and its built in valve the filter must be opened at least once every month A label on the l...

Page 55: ... spraying With return flow to prevent filter from clogging during spraying This position is used when rinsing the boom if the main tank is empty C This position is marked with 3 dots Flushing position which is used if the filter is clogged Lift and hold the lever to use this position which largely increases return flow and flushes the filter The pressure SmartValve must be set for Spraying μ ATTEN...

Page 56: ...Clean your chemical container or the TurboFiller inside by using the flushing nozzle A spray gun C is also available for further cleaning RinseTank One rinsing tank is mounted at the rear of the sprayer behind the main tank The tank is made of impact proof and chemical resistant polyethylene It is used for rinsing and flushing of the main tank and liquid system Filling is done via the 1 threaded p...

Page 57: ...g at the sprayer s right side when entering the platform The ball valve A for water draining is located behind the grey side cover on the sprayer s left side The water in this tank is for hand washing for cleaning of clogged nozzles etc Only fill this tank with clean water from the tap Capacity approximately 20 litres ...

Page 58: ...ch section B Liquid for BoomPrime is led through a valve D just before the flowmeter F This valve operates in opposite phase When priming the direction of liquid flow will be reversed The liquid will be fed into the nozzle pipes from each end and they will then return any water back to the main tank through the return hose for EFC section valves C The BoomPrime pressure is adjusted by the handle o...

Page 59: ...is useful if there is a need for big changes in the driving speed changes in the application rate during spraying Having AutoSelect control the nozzle in use can prevent working near the limits for pressure and flow and this results in better drop quality and a more precise application The selection of nozzles can be done manually or automatically from the controller in the tractor ...

Page 60: ...turn Line to Main Tank 16 One Way Valve 17 Safety Valve 19 Rinsing Nozzles 20 RinseTank 21 RinseTank Filling Coupler 23 TurboFiller 26 Tank Hose for TurboFiller 43 Flowmeter 45 Boost Valve 47 Drain Valve 49 Bypass Valve for Spray Boom 53 EasyClean Filter 54 Spray Gun for TurboFiller 55 Spray Valve 67 Return Line for Boost Function 69 TurboFiller Cleaning Valve 70 TurboFiller Deflector Valve 71 Tur...

Page 61: ... Coupler 31 Pressure Draining 33 Spray Gun for External Cleaning 34 Restrictor 35 Pressure Control Valve 37 Pressure Gauge 42 One Way Valve 43 Flowmeter 44 BoomPrime Valve 45 Boost Valve 47 Drain Valve 48 External FastFilling Valve 49 Bypass Valve for Spray Boom 53 EasyClean Filter 54 Spray Gun for TurboFiller 55 Spray Valve 56 Tank Gauge 58 Ejector 60 FlexCapacity Pump 61 Valve for External Clean...

Page 62: ...in Valve 48 External FastFilling Valve 49 Bypass Valve for Spray Boom 53 EasyClean Filter 54 Spray Gun for TurboFiller 55 Spray Valve 56 Tank Gauge 57 PrimeFlow Valve 58 Ejector 59 Flowmeter for RinseTank 60 FlexCapacity Pump 61 Valve for External Cleaning 62 Pressure Relief Line 63 Boost Line Valve 64 Sensor for Main Tank Full 65 Sensor for RinseTank Full 67 Return Line for Boost Function 69 Turb...

Page 63: ...ic blocks installed on the sprayer are described below Spray Boom The main hydraulic block which manages hydraulic pressure for the boom controls ParaLift This hydraulic block manages hydraulic pressure for the ParaLift when raising or lowering the spray boom ...

Page 64: ...sed centre hydraulics see the tractor s instruction book or ask your tractor dealer SafeTrack On sprayers with SafeTrack steering this hydraulic block manages hydraulic pressure for the steering functions AutoHeight and AutoTerrain This hydraulic block manages hydraulic pressure for the automatic control functions for boom height during spraying The three valves marked with arrows The AutoHeight f...

Page 65: ...lowering and folding unfolding of the boom are operated via the tractor hydraulics DDV type Same as DDZ but with the hydraulic boom tilt cylinders replaced with steel wires for easier boom folding Standard Boom Features Individual tilt of boom wings 2 folded wings for boom widths of 24 30 meters 3 folded wings for boom widths of 30 39 meters Alternative boom widths The boom may be used in 1 2 fold...

Page 66: ...as follows A Centre section B Inner section C Outer section 1 D Outer section 2 E Breakaway section Outer section 2 is left out on 2 folded booms Full working width meters 2 3 folded width meters 1 2 folded width meters 24 12 27 14 27 21 12 28 14 28 21 12 30 15 30 21 12 32 24 13 32 27 15 33 24 13 33 27 15 36 24 13 36 27 15 39 27 15 ...

Page 67: ...x are prepared for ISOBUS connections For instructions on how to operate the Controller see the Controller s instruction book delivered with the sprayer For instructions on how to operate the Grip and SetBox see Operating the Grip on page 107 and Operating the Control Unit While Spraying on page 109 1 Controller All main spray functions settings and readouts are selected on this screen 2 Grip The ...

Page 68: ...ng level is also taken into account Advantages with SafeTrack A small turning radius A better precision when turning WARNING The operator is responsible for setting the speed limit for SafeTrack after taking into account the terrain and driving skills Ask you HARDI dealer if this setting is to be changed WARNING During road transport the drawbar must be aligned in centre position For more instruct...

Page 69: ...errain To spray efficiently on hilly terrain it is important to adjust the boom to be parallel to the terrain AutoTerrain When the AutoTerrain function is installed sensors placed on the boom are used to adjust the angle of each boom side relative to the terrain To spray efficiently on hilly terrain it is important to adjust the boom to be parallel to the terrain ...

Page 70: ...auge measures the working pressure in the boom pipes as close to the nozzles as possible The outputs stated in the nozzle charts are always based on the pressure measured at the nozzle Both when calibrating and spraying the pressure must be adjusted according to the readings of this pressure gauge Canister for Pesticide Information This canister is for storing information about the present pestici...

Page 71: ...ccurate reading park the sprayer on level ground with the sprayer chassis in a horizontal position The total deviation of accuracy for the level for each scale mark or readout value is 15 for volumes up to 10 of the nominal tank volume 7 5 for volumes between 10 and 20 of the nominal tank volume 5 for volumes above 20 of the nominal tank volume RinseTank The actual water level in the RinseTank can...

Page 72: ...ear soap for hand washing etc and the FluidBox is accessed here B The locker is split in two compartments for the separation of clean items from gloves with risk of contamination and it has room for a soap dispenser A To open the SafetyLocker place your hand in the bottom right hand corner of the side shield white arrow and pull to open WARNING Although this locker is meant for storing non toxic i...

Page 73: ...e Gently restrict the roll in of the hose DANGER The cleaning device produces a water jet with high pressure Incorrect use may result in injuries When using the cleaning device follow these rules Wear personalprotectiveequipmenton your body feet handsand head Particles and chemical residues can hit you during the cleaning Any helpers must also wear protective equipment Keep bystanders at a safe di...

Page 74: ...ected between the tractor and sprayer This oil motor is mounted in front of the pump and two hydraulic hoses is connected directly to the tractor outlets When the correct oil flow is applied from the tractor the oil motor drives the pump at a speed of 540 rpm If the oil flow from the tractor is too high flow valves connected to the hydraulic hoses automatically reduces the oil flow to match 540 rp...

Page 75: ...h D inside the left side cover C Open the cover to turn on the light μ ATTENTION It is recommended to switch OFF the rear working lights of the tractor in order to save power consumption and to avoid reflection Power supply is via the 2 pin socket for more information see the section Technical Specifications Turn OFF all work lights and night lights when driving on public roads If the lights do no...

Page 76: ...acket helps to ensure a safe transport position of the boom WARNING During road transport it is important that the lock bracket is in the lock position If not it could cause a dangerous situation if the hydraulic pressure drops Risk of the boom gliding out of the transport brackets resulting in damage to the mudguards for the wheels and further damage to the sprayer The extent of the damage depend...

Page 77: ...o fit the tractor s hitch point See the section Hydraulic Support Leg on page 81 on how to use the support leg NOTE The hydraulic support leg is optional for COMMANDER sprayers up to 4500 litres For Sprayers up to 4500 Litres Illustration of the support leg A when standing on the ground This support leg is close to vertical when standing For Sprayers 5500 7000 Litres Illustration of the support le...

Page 78: ...3 Description 78 ...

Page 79: ...e that the straps or belts used for lifting are strong enough DANGER Lifting of machines require special training according to national regulations μ ATTENTION Only lift the sprayer when the tanks are empty Pulling the Sprayer at the Tie Down Points When moving the sprayer or loading it onto a truck it can be pulled in the tow hitches at the rear end A and front end B as shown COMMANDER 3300 4500 ...

Page 80: ...s This treatment should be carried out every time the protection film is washed off Jack Up the Sprayer When the sprayer needs wheel mounting or changing of wheels wheel bearings or brakes jack up the sprayer under the axle as shown Notice the axle load kg in Tyre Pressure on page 202 and use a suitable jack and suitable trestles for the task DANGER Be sure to place sprayer at level and firm groun...

Page 81: ... attached to the tractor For Sprayers Up To 4500 Litres 1 The sprayer s drawbar is connected to the hitch point on the tractor 2 Pull the knob A to fold up down the support leg to from its storing position 3 Unlock the leg by turning the securing lever to position A 4 Use the tractor s hydraulic lever to raise or lower the support leg 5 Secure the support leg by turning the lever to position B DAN...

Page 82: ... more on tractor requirements see Tractor Requirements on page 198 Applicable Tractors Fill out this form showing the combinations of tractor and sprayer Sprayer Model Year Identification number The sprayer has been tested using these tractors Tractor 1 Model Year Identification number Responsible for testing Name Date Tractor 2 Model Year Identification number Responsible for testing Name Date Tr...

Page 83: ...er Also NEVER cross over a rotating PTO shaft to reach the other side of the sprayer 7 Prevent protection guards from rotating by attaching the chains allowing sufficient slack for turns 8 Make sure that protection guards around the tractor PTO and the implement shaft are intact DANGER A ROTATING TRANSMISSION SHAFT WITHOUT PROTECTION GUARDS IS FATAL PTO Installation First installation of the trans...

Page 84: ...ll hoses cables and wires are held by the hose package support fitted to the sprayer platform The bracket A is for the storing of hydraulic and electric connectors etc when the sprayer is disconnected from the tractor The height of the bracket can be adjusted by the means of the bolts B μ ATTENTION A sprayer with steering requires more slack in the cables Make sure that the hoses and cables are lo...

Page 85: ...following the tractor in a straight line and then stop 3 Connect the two chains for the potentiometer while ensuring that the transverse potentiometer bar is perpendicular to the drawbar The chains must be parallel and horizontal as well as tightened so that the torsion levers A are vertical 4 Enter the controller menu Check if the front potentiometer is reading 2 50 volts in the centre position H...

Page 86: ...c system requires One single acting outlet for raising lowering of the boom One double acting outlet for folding unfolding One double acting outlet for slanting of the boom One double acting outlet for the operation of the hydraulic pump drive alternative to a PTO shaft μ ATTENTION The hydraulic hoses are marked with arrows to indicate the direction of oil flow Other Information The system has a b...

Page 87: ...tting is available continue with step 4 4 While increasing the oil flow check the pump speed reading on the controller display menu 2 1 2 17 if a speed sensor is mounted on the pump At the same time adjust the spray pressure to 3 bar When the pump speed reaches 540 rpm at 3 bar the oil flow from the tractor is correctly set at 36 l min Keep this setting for the tractor μ ATTENTION This adjustment ...

Page 88: ...c flow by activating a hydraulic lever in the tractor If the reaction time for the hydraulic function is relatively short continue your work with this restrictor installed If the reaction time seems too long before the hydraulic function is enabled switch the plug E in port A with the plug F in port B to allow more oil flow to pass through If the reaction time is still too long switch the plug E i...

Page 89: ...f the sprayer if the operator finds it necessary Factory setting The valve is screwed completely in and 1 2 turn back out μ ATTENTION The throttle valve only needs slight adjustments to change the speed significantly μ ATTENTION If the boom moves to fast Risk of premature wear and tear Risk of damaging the boom parts To Decrease Folding Speed Loosen the counternut Screw the valve inwards Tighten t...

Page 90: ... boom damping Screw the throttle valve outwards The valve is very sensitive only make small adjustments before testing the boom damping It will now react immediately and depending on the setting for boom damping the boom will more or less follow the sprayer s wheel axle movements Tools needed Testing the Pendulum Damping After adjusting the boom suspension mechanically or electrically always test ...

Page 91: ... the test A Note the boom height Push the boom tip down to the ground B Hold the boom steady for a moment and release it C Check that the boom returns to its starting position as quickly as possible with little or no overshoot Test time Boom tip height ...

Page 92: ...mps Hydraulic control unit requires Wire 4 0 mm2 Fuse 16 amps Tractor must follow ISO 4165 JobCom connector 3 pin plug The unit requires Wire 6 0 mm2 Fuse 25 amps Tractor must follow DIN 9680 Traffic light connector 7 pin plug The unit requires Wire 6x 1 5 mm2 1x 2 5 mm2 The cable is custom made and must not be changed to another type Tractor must follow ISO 1724 ISOBUS connector 9 pin plug The un...

Page 93: ...ened A spacer C is also supplied to allow further attachment possibilities Find the best solution for your tractor or vehicle Tube B plate is staggered so that if correctly orientated all boxes will line up μ ATTENTION See also the controllers instruction book for further details of fitting the controller equipment Road Safety Kit If rear lights are installed connect the plug for rear lights to th...

Page 94: ...tion Distance from centre of the sensor to top of the brake drum 412 mm brake drum 60 mm 400 mm brake drum 75 mm 3 Adjustment of the air gap begins with the sensor directly opposite one of the bolts E holding the speed ring Loosen the clamp C to move the sensor D in or out of the red tube Retighten the clamp when finished Adjust the air gap B between sensor and speed ring to 4 mm Use a feeler gaug...

Page 95: ...k condition of O rings and lubricate if necessary or replace them if damaged before reassembly DANGER Never open the Cyclone filter unless the suction valve is turned to the unused position and the pressure valve is set to main tank Otherwise spraying liquid may hit you when opening the filter and thereby draining the main tank ...

Page 96: ... Adjust the spray pressure to what will be used when spraying Close all nozzles 4 Turn the BoomPrime adjustment screw A to increase the BoomPrime pressure to 3 bar or until the nozzles start to drip 5 If nozzles leak then lower the BoomPrime pressure by 1 bar on the adjustment screw A μ ATTENTION If not adjusted correctly the nozzles will not close i e they will drip when the spraying is stopped o...

Page 97: ...ys be at least one size smaller than nozzle B To avoid miscalculations in the system when setting the controller to run the AutoSelect automatically nozzle A should be at least two sizes smaller than nozzle B Water Sensitive Paper Use this type of paper to help find the best air setting Some time spent in different types of crops with clean water in the tank and some water sensitive paper will cre...

Page 98: ...r the wheel to the ground 9 Repeat the procedure on the right wheel 10 Check if the distance from centre tyre to centre of rear frame is equal at the right and left side 11 Retighten bolts and wheel bolts to the specified torque after 8 working hours μ ATTENTION The wider the track width the better the stability of the sprayer Use the widest possible track width μ ATTENTION Depending on the config...

Page 99: ... the table below Rim size Wheel bolts Track width increases by 270 95 R38 8 pcs 322 mm 270 95 R48 8 pcs 322 mm 300 95 R46 8 pcs 222 mm 300 95 R52 8 pcs 222 mm 340 85 R48 8 pcs 222 mm 380 85 R34 8 pcs 330 mm 420 85 R38 8 pcs 222 mm 460 85 R38 8 pcs 222 mm 520 80 R38 8 pcs 222 mm 520 85 R42 10 pcs 226 mm 520 85 R46 10 pcs 230 mm 650 65 R42 10 pcs 226 mm 900 50 R42 10 pcs 230 mm ...

Page 100: ...water and agitated until it is fully dissolved Never pour water on to CaCl2 If you get CaCl2 in your eyes flush instantly with cold water for at least 5 minutes and seek medical advice afterwards WARNING The tyres must be liquid filled to max 75 of total tyre volume Fill only the quantity of liquid necessary to obtain sufficient stability of the sprayer Do not fill liquid and CaCl2 mixture in tyre...

Page 101: ...the rope breaks μ ATTENTION To ensure safe engagement and to avoid damages to the parking brake use a rope with an ultimate stress between 690 and 785 N WARNING Release the parking brake before driving Hydraulically Activated Brakes This requires a special trailer brake valve connected to the tractor s hydraulics and brake system Connect the snap coupler to the tractor brake outlet When the tracto...

Page 102: ... obtaining optimal air pressure to the trailer brakes WARNING Driving with a wrong setting for the load apportioning valve will result in excessive or insufficient braking which can cause hazardous situations Manual Control of Air Brakes The braking system can be controlled manually to move the trailer when it is not coupled to the tractor Near the platform at the front of the trailer a black and ...

Page 103: ...e circuit for leaks Dual Line Air Brakes 1 Flip the snap coupler protection flaps away 2 Connect the two snap couplers for supply and control to the tractor outlets red and yellow The couplers are colour coded and secured against incorrect attachment 3 Let the air compressor fill the sprayer s air reservoir 4 Check brake circuits for leaks Coupling color Pneumatic circuit on the sprayer Red closin...

Page 104: ...4 Sprayer Setup 104 ...

Page 105: ...scribed in this instruction book a new risk assessment and a workplace assessment must be completed for this use This obligation lies with the owner and operator according to EU directive 2009 104 EC see Before First Use of the Sprayer on page 11 Improper use of the sprayer results in risks to your safety health and even a risk of death If no local law demands that the operator must be certified t...

Page 106: ...ing of main tank Black Green 97810300 Spraying Pressurized nozzles Black Green 97810400 Cleaning of main tank inside Black Green 97810500 Pressure emptying of main tank to external tank Black Green 97810600 Agitation in main tank Black Green 97810900 External cleaning Black Green 97811000 Filling of RinseTank Black Green 97810800 Flushing of external filling Black Green 97826900 Pressure emptying ...

Page 107: ...overhead power lines Unintended boom movements may cause contact with overhead power lines causing a risk of fatal accidents μ ATTENTION A label HARDI item no 978448 follows the sprayer This label must be placed in the cabin visible from the operator s seat Operating the Grip The buttons on the grip in the tractor controls the following sprayer functions in the field A Status light for power ON OF...

Page 108: ...uter sections 2 4 Push the button H to lower the boom to the correct working height 5 Unlock the pendulum by pushing for 1 second The symbol is now shown on the display How To Fold the Boom μ ATTENTION If the SafeTrack function is installed it must be centre aligned and locked before folding 1 Push the buttons D or E to set a neutral slant angle no slant 2 Lock the pendulum by pushing for 1 second...

Page 109: ...sure regulation The regulation valve controls the main spray pressure This is default selection when the controller is powered ON and it should remain here during normal spraying Manual spray pressure regulation During normal spraying these regulations should not be used as the regulation valve does this automatically Optional function A or B If extra equipment is fitted it can be controlled from ...

Page 110: ...ng the turn Never slow down too fast never brake heavily and never stop suddenly in a curve or when turning on a hillside when the sprayer is articulated Be careful when turning on uneven ground Set the track width A as wide as possible The proper function of the hydraulic system is essential to obtain good stability A filled Rinsetank will significantly increase the stability DANGER No persons ar...

Page 111: ...er to the Spray Technique book for instructions on the use of filters nozzles etc and their combination in use with specific spraying applications Quick Reference Operation In the following diagram the handle positions for different options are described ...

Page 112: ...5 metres from non public water supplies for drinking purposes and from treatment sumps and cesspools of drainage systems and 3 50 metres from surface water watercourses lakes and coastal waters and from nature reserves In the field Alternatively the sprayer can be filled in the field where the spraying is to take place If so choose a different location for each refilling If no other requirements o...

Page 113: ...uction hose to the suction manifold 2 Turn pressure SmartValve to Main tank 3 Turn suction SmartValve to External Filling Device 4 Activate agitation valve 5 Activate external filling valve 6 Engage the pump and set PTO revolutions at max 540 rpm or 1000 rpm depending on pump model 7 The tank is now filled with water Keep an eye on the liquid level indicator 8 Turn handle on suction manifold away ...

Page 114: ...ATTENTION For cleaning and inspection purposes the rinsing tank is accessible via the tank lid on top of the tank Filling of Clean Water Tank To fill the clean water tank 1 Remove the tank lid 2 Fill with clean water 3 Refit the tank lid For use of water Turn the lever to open the ball valve The ball valve A is located on the left side of the sprayer next to the EasyClean filter The water from thi...

Page 115: ...valve green labels Safety Precautions Crop Protection Chemicals Always be careful when working with crop protection chemicals WARNING Always wear proper protective clothing before handling chemicals Personal protection Depending on chemical type protective gear equipment should be worn to avoid contact with the chemicals such as Gloves Waterproof boots Headgear Respirator Safety goggles Coverall w...

Page 116: ...r Use Clean the inside of the TurboFiller with the spray gun to remove chemical residues Place the spray gun in its storing position C Close the lid on top of the TurboFiller and lock it in the left side Grab the handle above and push the TurboFiller upwards Push the TurboFiller back in storage position until it locks μ ATTENTION When unlocking the TurboFiller always keep a hand on the handle to a...

Page 117: ...in open position for continuous liquid rotation in the hopper Rinsing of Chemical Containers The upper lever is used for two purposes 1 When the TurboFiller lid is open For rinsing empty containers Place the container over the rotating flushing nozzle in the middle of the TurboFiller to rinse the inside of the container 2 When the TurboFiller lid is closed Use the lever to rinse the hopper when th...

Page 118: ...ansfer chemicals to the main tank TheTurboFiller suction valve must be open for at least 20 seconds after the chemical is no longer visible in the hopper in order to empty the transfer hoses completely into the main tank DANGER If the TurboFiller and the transfer hoses are not completely emptied there is a risk of chemicals being sucked out of the main tank 6 If the chemical container is empty it ...

Page 119: ...lve towards Agitation μ ATTENTION If foaming is a problem turn down the agitation 10 When the spray liquid is well agitated turn handle of the pressure SmartValve towards spraying position The agitation continues during spraying of the crop ...

Page 120: ...device can flush it down The TurboFiller suction valve must be open for at least 20 seconds after the chemical is no longer visible in the hopper in order to completely empty the transfer hoses into the main tank DANGER If the TurboFiller and the transfer hoses are not completely emptied there is a risk of chemicals being sucked out of the main tank DANGER Always wear face shield and other appropr...

Page 121: ... the pressure SmartValve towards Pressure draining TurboFiller and turn the agitation valve towards Agitation Other valves are closed 2 Engage the pump and set PTO speed to max 540 rpm or 1000 rpm depending on pump model 3 Agitation has started and should be continued for at least 10 minutes 4 The spray job can now be resumed Turn pressure SmartValve towards Spraying and start spraying DANGER Befo...

Page 122: ...here 3 Open the Turbo Deflector Valve for 1 minute to get plenty of clean water through the hoses 4 Simultaneously press the Chemical Container Cleaning lever and the TurboFiller suction valve This rinses the hopper with the flushing nozzle while the rinsing liquid is emptied out of the TurboFiller 5 Rinse the hopper for 30 40 seconds 6 Open the lid to inspect if theTurboFiller is empty If not clo...

Page 123: ...ween manual or automatic mode A change between 4 different functions is possible Spraying with nozzle A the smaller nozzle Spraying with nozzle B the bigger nozzle Spraying with both nozzle A and B Auto mode the system will work with a predefined spraying pressure or predefined working speed ...

Page 124: ... the Sprayer If the sprayer is to be refilled at the farm or at a fixed filling place without a filling space with hard surface and drain to a closed reservoir the sprayer should be rinsed before returning to refill Dilute the residues of the spraying circuit and spray it on the crop Depending on the weather conditions it could also be necessary to clean the sprayer on the outside now while in the...

Page 125: ...s μ ATTENTION Pressure values below 1 5 bar or above 5 0 bar are considered to be out of range for the nozzles NOTE Find the density for your liquid fertilizer on the packaging or on the material safety data sheet MSDS included Additional Information See the other book delivered from HARDI Spray Technique to get further information about Calibration of the sprayer Nozzle Choice Nozzle Wear Spray D...

Page 126: ...table as the full pressure range of 5 bar for the nozzle cannot be reached when spraying the maximum volume rate l ha on the crop This is due to the nozzle design According to the standard for environmental requirements for sprayers ISO 16119 EC Directive 2009 127 EC amending 2006 42 EC the farmer shall be able to use the full pressure range Nozzle size type HARDI ISO F 110 Min volume rate l ha at...

Page 127: ...rses ditches wells springs etc The washings from the cleaning area must not enter sewers Alternatively the washings can be retained in an appropriate receptacle diluted and distributed over a larger cultivated area see also Filling Washing Location Requirements on page 112 Cleaning starts with the calibration as a well calibrated sprayer will ensure the minimal amount of remaining spray liquid It ...

Page 128: ...lose the regulation valve by pressing the button on the SetBox until yellow LED lights on the valve this can take up to 10 seconds Without DF4 system When the boom is completely empty press the button for a few seconds to avoid a pressure spike With DF4 system Press auto to have the system remove pressure spikes automatically before next start up E Minimum 45 seconds with nozzles OFF F Spray until...

Page 129: ...nk 6 Turn the suction valve towards and the pressure valve towards with all sections off for approximately 45 seconds 7 Switch all boom sections ON Spray until air comes out of nozzles Engage FlexCapacity pump When the pressure drops close the regulation valve by pressing the button on the SetBox until yellow LED lights on the valve this can take up to 10 seconds Press auto to have the system remo...

Page 130: ...r underground water Choose a different spot for cleaning every time to avoid spot contamination to build up DANGER Before commencing this rinsing procedure ensure that the blind cap is securely fitted and tightened on the PressureEmpty quick coupler If this is not fitted and tightened properly it may burst off during the rinsing process and lead to injuries for the operator or persons in proximity...

Page 131: ... spray job before the main tank is empty e g at the beginning of rain etc Cleaning of the liquid system 1 Turn Suction SmartValve towards Rinsing tank Keep pressure SmartValve in Spraying position NOTE The main ON OFF function on the grip must be ON Closing the main ON OFF will transfer the rinse water back to the main tank 2 Close agitation valve no agitation 3 Turn off the Cyclone Filter Boost V...

Page 132: ...l and the grip hooks 3 When enough water from the rinsing tank is transferred turn suction SmartValve towards main tank 4 Keep turn pressure SmartValve towards Spraying position and close the agitation valve Adjust the pressure manually to approximately 10 bar 5 Open the ChemLocker The spray gun is located in the holder C 6 Pull out the hose from the reel 7 Turn the ball valve to position A to ope...

Page 133: ...o burst and flush the safety valve 9 Open the TurboFiller transfer valve and the deflector valve Allow the liquid to circulate for 3 minutes 10 Close the lid and activate the container rinsing valve to clean the hopper inside 11 Shut all three valves on the TurboFiller again 12 Set the SmartValve for FastFiller flushing for 3 minutes to clean the FastFiller lines 13 Verify that all nozzles are shu...

Page 134: ...e to clean the sprayer the first two times 2 Open all BoomFlush valves by hand 3 Continue the cleaning procedure to clean the sprayer for the third time 4 Close BoomFlush valves WARNING To prevent contamination of the soil the BoomFlush valves must only be opened at the last step of cleaning Technical Residue An amount of spray liquid will inevitably remain in the system It cannot be sprayed prope...

Page 135: ...ing It is possible to drain to an external tank This is done the following way 1 Connect a hose from an external tank to the quick coupler on the sprayer 2 Turn the pressure valve towards 3 Turn the suction valve towards 4 Engage the PTO to start the pump 5 When the tank is drained then turn off the PTO again 6 Disconnect the hose and mount the cap for the quick coupler DANGER Ensure that the cap ...

Page 136: ...5 Operation 136 ...

Page 137: ...ation of the entire machine is recommended Suitable Lubricants What to Lubricate Lubricant Type Factory Use Suitable Alternatives BALL BEARINGS and PUMP Lithium based grease Consistency NLGI grade 2 Viscosity 40 C 460 cSt SHELL Gadus S3 V550L 1 Hardi pump grease cartridge 400g Item no 28164600 MOBIL grease XHP 462 TOTAL Multis Complex SHD 460 SLIDE BEARINGS Lithium based grease Consistency NLGI gr...

Page 138: ...rrect amount of grease is applied to each lubrication point The correct amount of grease applied will prolong the lifetime of the sprayer Calibration example 1 Insert the correct grease cartridge in your grease gun 2 Apply grease onto a tissue or a piece of paper Complete 10 full strokes of the grease gun 3 Place the paper with grease on a scale A 4 If your grease pile weighs e g 10 grams then 1 s...

Page 139: ...6 Maintenance 139 Lubrication Plan Boom Centre Close up of Grease Nipples 1 2 3 4 5 7 8 6 10 9 10 1 14 14 11 13 12 ...

Page 140: ...6 Maintenance 140 Lubrication Plan Boom Wings Both boom wings left and right are to be lubricated equally Close up of Grease Nipples 1 2 4 3 5 7 6 10 1 7 8 11 C 500 8 10 9 11 ...

Page 141: ...prayers only Paralift There are 3 grease points in each side Central Lubrication The grease nipples are located at the rear of the chassis in both sides Depending on the sprayer setup there can be 0 3 or 5 grease nipples to be lubricated in each side Refit the dust caps after lubrication 10 10 ...

Page 142: ...ect amount of grease applied at the intervals is important Too little or too much grease will shorten the lifetime of the PTO The grease points and amount of grease to be applied are shown in the pictures below together with the intervals Standard PTO for tractor and sprayer Wide angle PTO for tractor standard PTO for sprayer A 50 A 50 B 50 C 50 C 50 Tractor Sprayer A 50 A 50 B 50 C 50 C 50 A 50 S...

Page 143: ... each lubrication point A See also the section 50 Hours Service in this book After disassembling the pump diaphragm renewal etc Greasing with 200 grams of grease into each lubrication point A μ ATTENTION In order to prevent excessive wear it is important to use a recommended lubricant See the section Recommended Lubricants in this book μ ATTENTION The pump MUST be stopped during greasing A 50 A 50...

Page 144: ...nt protection This mandatory inspection also includes your HARDI sprayer The condition of the sprayer must be verified The object of the inspection is to ensure a safe and uniform distribution of spray liquid on the plants as well as minimizing leaks into the environment The inspection on your sprayer may involve testing the condition of the pump PTO tanks liquid system measuring components spray ...

Page 145: ...nded torque Nm Maximum torque Nm Bolt size metric Recommended torque Nm Maximum torque Nm M4 2 4 3 M4 1 7 2 1 M5 5 6 M5 3 5 4 2 M6 8 10 M6 5 6 7 0 M8 20 25 M8 14 17 5 M10 39 50 M10 27 35 M12 70 85 M12 49 60 M14 112 140 M14 78 98 M16 180 215 M16 126 151 M18 240 305 M18 168 214 M20 350 435 M20 245 305 M22 490 590 M22 343 413 M24 600 750 M24 420 525 M27 976 1100 M27 683 770 M30 1300 1495 M30 910 1047...

Page 146: ...draulic joint this is often being twisted around in different directions to make it fit between other components on the sprayer Remember to finish off by applying the correct torque NOTE The sealing system for hoses and fittings is ORFS type O Ring Face Seal This ensures a high level of sealing and good vibration resistance The fittings use the O ring compression mechanism to seal Hose size Thread...

Page 147: ... if necessary clean the housing for larger impurities To reassemble 1 Grease the O ring on the filter lid 2 Press the filter onto the filter guide lid Make sure that it has caught the guide Locks A are turned inwards 3 Reassemble filter filter lid into the housing Make sure that it has caught the guide in the bottom of the housing 4 Turn the filter lid clockwise to close it WARNING Always wear pro...

Page 148: ...er filter lid into the housing and screw the lid until it hits the stop WARNING Always wear protective clothing and gloves before servicing the filter DANGER The pressure SmartValve must always be turned to the unused function or to tank cleaning nozzles before opening the CycloneFilter If not the spraying liquid can hit you when opening the filter and the main tank content will drain away 10 Hour...

Page 149: ... Spraying Circuit Fill with clean water and operate all functions Check for leaks using a higher spray pressure than normal Check nozzle spray patterns visually using clean water 10 Hours Service Brakes Apply brake pedal and check function of trailer brakes 10 Hours Service Air Tank for Brakes Drain the air tank for condensed water by opening the drain valve ...

Page 150: ...ge 142 50 Hours Service Wheel Nuts Tighten wheel nuts as follows Mounting wheel hub to rim plate Torque 490 Nm Tightening sequence for wheel nuts See illustration and tighten in the numbered order μ ATTENTION Some wheel models has 10 wheel bolts Cross tighten in the same way μ ATTENTION Whenwheelshas beenmounted or retightened the plastic nut covers must be placed on the nuts afterwards 50 Hours S...

Page 151: ...tightened This applies to both steering and non steering versions Retighten the nuts on both sides to the specified torque μ ATTENTION Specified torque is 250 Nm Be sure that the split pin is fitted or refitted if dismounted at the end of the big bolts 100 Hours Service Re tightening the Spray Boom Due to several movements of the spray boom from driving in the field with an unfolded boom you must ...

Page 152: ...the two bolts in the sides 2 Check the condition of the rubber parts A in between the steel claws B If the rubber parts are worn away the motor will be noisy when rotating and the steel parts will wear out quickly Replace worn parts 3 Retighten the grub screws C 4 When finished put the lid back on and mount the bolts ...

Page 153: ...ter layers 250 Hours Service Wheel Bearings Check for play in the wheel bearings 1 Place chocks in front of and behind the left wheel and jack up the right wheel 2 Support the trailer with axle stands or strong trestles 3 Rock the right wheel to discover possible play in the bearings 4 If any play support the wheel axle to prevent the trailer from falling down from the jack 5 Remove hub cap A and ...

Page 154: ...e by moving the hand brake lever B back Tighten the bolts on the brake connector C Fine tuning of the hand brake can be adjusted with the cable bolt D 250 Hours Service Adjustment of Wheel Brakes Lift the rear of the sprayer from the ground It is recommended to use two lifting jacks which are placed under the wheel axle Make sure the sprayer is stable and secured before carrying out any adjustment...

Page 155: ...it if the hydraulic brake lines have been dismantled 250 Hours Service Air Brake Filters 1 Clean the area around air filter s and disconnect air hose from the tractor 2 Hold one hand under the filter housing and pull out the retainer clip A The filter cartridge assembly will be pushed out by the springs inside the filter housing 3 Clean the filter cartridge Use water and an appropriate detergent o...

Page 156: ...WARNING The specified minimum thickness is the absolute minimum which must never be exceeded Replace the parts if they would reach the above dimensions before the next service inspection WARNING Renewal of brake linings or brake drums must be done for both sides at the same time μ ATTENTION If the brake drum must be removed from the wheel hub a hydraulic press is required to press the wheel studs ...

Page 157: ... it in place 20 Fit the hub cap A to the hub Slightly tighten the 6 bolts 21 Adjust the brakes as described in 250 Hours Service Adjustment of Wheel Brakes on page 154 22 Fit the wheel again and tighten the wheel nuts See Tightening Bolts and Nuts on page 145 regarding torque wrench setting Tighten all bolts to half the specified torque at first then tighten to the full specified torque 23 Tighten...

Page 158: ...als beforehand The operator must select appropriate intervals for the occasional maintenance If in doubt contact your local HARDI dealer Lifting and Removing the Pump When lifting and removing the pump use a shackle fitted to the built in lifting eye located between the heads A WARNING To prevent damages in case of a free falling pump use lifting gear and a steel shackle withat least 3 5 tonnes ma...

Page 159: ...gaskets 4 when changing or checking the valves Diaphragms 5 Loosen the diaphragm bolt 5 6 Remove the diaphragm washer 6 7 The diaphragm 7 may then be changed 8 Check that the drain hole 8 at the bottom of the pump is not blocked 9 Apply a small amount of pump grease on the underside of the diaphragms between diaphragm and conrod washer 10 Reassemble the pump with the following torque setting Diaph...

Page 160: ...rdered Detect the pump model the overhaul kit can be ordered by your local dealer Model 464 HARDI item no 75586000 Speed Transducer for Pump The speed transducer measuring rounds per minute rpm is located at the inner side of the PTO shield This sensor is an inductive type which requires metallic protrusions to pass by it to trigger a signal If the sensor is exchanged it must installed accurately ...

Page 161: ...tting holding the pole in position 2 Pull the pole down through the drain valve hole until it is free in the top of the tank 3 The pole can now be taken out of the tank through the filling hole DANGER Do not enter the tank inside the parts can be changed from the outside of the tank Drain Valve Seal Replacement If the main tank drain valve leaks the seal and seat can be changed in the following wa...

Page 162: ... and oil O ring B Change the O ring B if worn before reassembly Reassembly 1 Check that the barbed lock ring C is fitted to the feed pipe with barb pointing away from pipe opening 2 Fit the oiled O ring B on top of the lock ring C 3 Push the feed pipe and hose barb together 4 Screw the union nut A on the hose barb and tighten union nut A by hand Initial Assembly of Fittings μ ATTENTION This method...

Page 163: ... O rings Foreign objects In Case of Leaks 1 Disassemble the pipe fitting 2 Check condition and position of O ring Replace it if damaged or cracked 3 Clean and lubricate the O ring Lubricate all the way around using a non mineral lubricant 4 Reassemble the O ring or gasket and pipe fittings When tightening the fittings a little mechanical leverage may be used How To Disassemble Nozzle Holders Nozzl...

Page 164: ...ntenance Note that the O ring when seated is supposed to be a little out of shape to fit tightly around the hole in the nozzle pipe How To Reassemble Nozzle Holder 1 Place the O ring inside the lower part 2 Place the lower part on the nozzle pipe The O ring fits around the hole in the nozzle pipe where the spray liquid exits to the nozzle holder 3 Place the upper part on the opposite side of the n...

Page 165: ...6 Maintenance 165 5 Insert the locking piece in the upper part to secure it on the spray boom ...

Page 166: ... Check condition and position of O ring or gasket Replace it if damaged or cracked 3 Clean and lubricate the O ring or gasket Lubricate all the way around using a non mineral lubricant 4 Reassemble the O ring or gasket and pipe fittings When tightening the fittings a little mechanical leverage may be used How To Disassemble Pipe Fittings Pipe fittings assembled Unscrew the connector A on the steel...

Page 167: ...e connector over the lock ring Place the connector right behind the lock ring and pull to remove the lock ring from the pipe BoomPrime One Way Valve If the one way valves for the BoomPrime system are clogged they must be cleaned 1 Disassemble the two parts 2 Clean the parts as needed Check the state of the black O ring 3 Assemble the parts again and tighten with a torque of 1 Nm μ ATTENTION If any...

Page 168: ...ke opening of the safety valve This prevents clogging and ensures proper function of the safety valve Opening of the valve is done by turning the pressure SmartValve to Pressure draining or an unused function when the pump is running This is good practice for all sprayers particularly for sprayers without optional equipment DANGER Before turning pressure the SmartValve to Pressure draining it is v...

Page 169: ...he boom while the adjustment is carried out Adjustment of hydraulic cylinders is to be carried out without pressure in the system μ ATTENTION For information on boom terminology see Boom and Terminology on page 65 To check the boom alignment you can use a spirit level or you can measure the distance to the ground from similar points in both ends of the boom wing this method is used for horizontal ...

Page 170: ... the spring this should be the same after moving the spring position 2 Dismount the upper bolt shown here in hole position 3 and move the spring arrangement to the selected hole 1 5 3 Refit the bolt and tighten the rigging screw The rigging screw should be plenty tightened however the spring should not be stretched out further compared to the tension in the previous position 4 Both springs should ...

Page 171: ... Disconnect the ram eye from the boom parts 2 Loosen the counter nut A and the pin bolt inside This will unlock the ram eye from the cylinder s piston rod 3 With a wrench fitted on the flat surfaces on the end of the ram eye above A the ram eye is now turned inwards or outwards in relation to the cylinder The direction depends on your need for adjustment To raise the boom wing Turn the ram eye inw...

Page 172: ...e counter nut Torque 250 Nm To bring the boom backwards C Loosen the counter nut and turn the stop bolt clockwise 2 Stand near the boom centre and look towards the boom end Compared to being on a perpendicular line to the direction of driving the boom should now be adjusted a little forward B The boom tip must be between 100 and 450 mm ahead of the perpendicular line 3 When the plunger cylinder D ...

Page 173: ...ards B Turn the pin bolt counterclockwise and tighten the counter nut Torque 250 Nm To bring the boom backwards C Loosen the counter nut and turn the stop bolt clockwise Tighten the counter nut when finished adjusting 3 Stand near the boom centre and look towards the boom end Compared to being on a perpendicular line to the direction of driving the boom should now be adjusted a little forward B Th...

Page 174: ...m 1 There are four sets of bolts and nuts in all mounted in both sides of the steel bracket B Wrench size 17 mm On the picture the bolt and nut are already removed from the one hole The slot holes in the steel bracket allows adjustment The steel bracket is attached to the breakaway 2 Align the breakaway with the outer section by moving the bracket 3 Retighten the bolt and nuts Torque 180 Nm Adjust...

Page 175: ...n A 3 At the bottom of the boom the ram eye C can be adjusted if needed Remove the black pin D loosen the counter nut E and turn the ram eye 180 Tighten the counter nut and refit the black pin Check alignment of the boom section 4 When outer section 1 is aligned tighten the counter nuts Adjustment is completed when the alignment is straight and the folding is trouble free 5 Now the outer section 2...

Page 176: ... It must be attached during operation of the boom μ ATTENTION The following boom alignment is only carried out if changing the positions of the rubber pads on the boom is insufficient to steer the boom sections into the folded transport position When folding the boom the upper edges of the boom sections should align to allow the hydraulic boom locks to engage Horizontal Alignment of the Boom The b...

Page 177: ... outer section of the boom Step for adjustment 1 Loosen the nut A Wrench size 24 mm 2 The hexagon B is turned Wrench size 17 mm Turn clockwise The breakaway is raised Turn counterclockwise The breakaway is lowered 3 When the breakaway is aligned tighten the nut A Adjustment is completed ...

Page 178: ... The spring is preloaded from the factory but adjustment is needed if the breakaway is continuously swaying a lot due to a bumpy field tighten the spring the breakaway has become very hard to move by hand when the sprayer is at a standstill loosen the spring reattachment is necessary due to replacement of the spring cable for spring or other parts Steps for adjustment A Turn these nuts to adjust t...

Page 179: ...r Service If the yaw damping seems to be insufficient the accumulators needs to be recharged or replaced Ask your HARDI dealer to assist you 1 Check for any leaks 2 Check pressure setting for the accumulators in the test sockets which are located in the hydraulic block A Hydraulic hoses for the accumulators are also connected to this block 3 Fill nitrogen gas N2 into the accumulators Gas pressure ...

Page 180: ...ted position 4 Tighten the four lock nuts to lock the position of the rubber pad 5 Adjust other rubber pads on the boom as needed Wear Bushing Replacement on Boom Lift The wear bushes are inspected and renewed before they are worn through 1 Connect the trailer to a tractor and unfold the boom to working position 2 Lift the boom centre frame with a lifting device and support it until the load is ta...

Page 181: ...ission Shaft Cross Journals See the manufacturer s instruction book Change of Light Bulb 1 Switch off the light 2 Loosen the screws on the lamp and remove the cover or lens 3 Remove the bulb 4 Fit a new bulb refit the cover and tighten the screws μ ATTENTION If halogen bulbs are used never touch the bulb with your fingers Natural moisture in the skin will cause the bulb to burn out when the light ...

Page 182: ...be Always use new tubes of recommended size When fitting new tyres always fit new tubes Do not use tubes for tubeless tyres Before mounting always lubricate both tyre beads and rim flange with approved lubricating agent or equivalent anti corrosion lubricant Never use petroleum based greases and oils because they may damage the tyre Using the appropriate lubricant will prevent the tyre from slippi...

Page 183: ...outer sections 2 4 Boom centre Cylinder for slant motion Venting Procedure Follow these steps to complete the venting Both venting screws or valves A and B are closed to begin with 1 Cylinder piston is retracted 2 Remove the dust caps from the venting valves 3 Mount a clear 5 mm hose to the venting valve A and lead it into a suitable container 4 Open the venting valve A 5 Activate the hydraulic oi...

Page 184: ... the main tank In the mixture include any remaining water in hidden places in the liquid system Depending on your winter temperatures use the recommended mixture ratio in the table below Turn on the pump and operate all valves and functions operating units TurboFiller etc allowing the antifreeze mixture to be distributed around the entire liquid system without leaving any unmixed water in hidden p...

Page 185: ...ching of cables and hoses 6 Hydraulic hoses are connected correctly to tractor see flow directions marked on the hoses and they are without damages 7 Electric cables to the tractor are intact and connected correctly Cable sheaths are without damage due to wear stretching and rubbing The electric plugs are without copper rust and damages Electric boxes are without cracks 8 PTO shaft is connected co...

Page 186: ...6 Maintenance 186 ...

Page 187: ...gauge but it decreases pressure at the nozzles Impurities sucked in by the pump may prevent the valves from closing correctly thus reducing the pump flow A bad reassembly of the pump elements especially the diaphragm covers causes air intakes or leaks and reduces the pump flow Rusted or dirty hydraulic components cause bad connections and early wears A poorly charged or faulty battery causes failu...

Page 188: ...ion is on Nozzles are worn Check nozzle output Replace nozzles if the deviation in output exceeds 10 Sucking air towards end of tank load Lower pump speed rpm Pressure increasing Pressure filters beginning to clog Clean all filters Formation of foam Air is being sucked into system Check tightness gaskets O rings of all fittings on suction side Excessive liquid agitation Lower pump speed rpm Check ...

Page 189: ...valves Air is being sucked into system Check for leaks pinholes in suction hoses tightness gaskets O rings of all fittings on the suction side Lack of flow capacity Internal wear on conrod and conrod ring Poor greasing Replace parts as needed and observe proper grease quality and intervals Pump valves are blocked or defect Check for obstructions or if needed replace valves Extreme internal erosion...

Page 190: ...etc Insufficient power supply Voltage on activated solenoid valve must be more than 8 volts Use wires of at least 4 mm for power supply Defective relay diodes in junction box Check relays diodes and soldering at PCB in junction box LED diodes indicate boom functions Clogged restrictors in bypass block Remove and clean restrictors in bypass block See hydraulic diagram Change hydraulic oil filter Wr...

Page 191: ... open an electric junction box check the fuse change it if needed and reassemble the junction box Any other changes or modifications of the circuit boards must be carried out only by qualified HARDI personnel Ask your dealer if in doubt Only replace a fuse with the same type and size Using a bigger fuse will result in damages to the electric components Risk of fire Example of a printed circuit boa...

Page 192: ...1 15 A Active yaw damping valves Y1 Y4 Paralift lock valve V3 Right inner wing valve V7 Junction box for DilutionKit HC 5500 DAH DF4 26030100 F1 F2 F3 F4 F5 F6 3 A 3 A 3 A 3 A 3 A 15 A Dilution valve Dilution valve Dilution valve Dilution valve Dilution valve not used Auxiliary power Junction box for PrimeFlow 26013500 F1 F2 10 A 10 A PrimeFlow right boom wing PrimeFlow left boom wing Junction box...

Page 193: ...sprayer depends on the tractor sprayer setup Manually turn the control knobs on the distribution valves If they are easily turned by hand the power is shut off correctly If they are hard to turn you need to disconnect e g ISOBUS cable to turn off the power for these valves Emergency Operation EasyClean Filter If difficulties with opening the filter and closing the built in valve occur it can be em...

Page 194: ...7 Fault Finding 194 ...

Page 195: ... D E F 4500 litres 7 85 m 2 53 m 3 63 m 5 29 m 1 5 2 25 m 550 1015 mm 5500 litres 8 60 m 2 54 m 3 89 m 6 11 m 1 8 2 25 m 550 1015 mm 7000 litres 8 60 m 2 54 m 3 89 m 6 11 m 1 8 2 25 m 550 1015 mm Wheel size Short axle Long axle Mudguards Clearance 270 95 R48 1500 2000 mm 1800 2250 mm 345 mm 700 mm 300 95 R46 1520 2000 mm 1800 2250 mm 345 mm 705 mm 300 95 R52 1500 2000 mm 1800 2250 mm 790 mm 340 85...

Page 196: ...0169 39 m 4213 1026 5239 7802 2397 10199 Empty tanks Full tanks Boom width Axle load kg Drawbar load kg Total weight kg Axle load kg Drawbar load kg Total weight kg 24 m 4005 1222 5227 8211 2976 11287 27 m 4035 1232 5267 8241 2986 11227 28 m 4045 1232 5277 8251 2986 11237 30 m 4105 1242 5347 8311 2996 11307 32 m 4155 1272 5427 8361 3026 11387 33 m 4165 1302 5467 8371 3056 11427 36 m 4185 1362 5547...

Page 197: ...8 Technical Specifications 197 Pump Specifications Pump Model 464 5 5 Pump Model 464 6 5 Pump Model 464 10 0 Pump Model 464 12 0 ...

Page 198: ...th anti foam and anti oxidant additives Be especially cautious where the tractor transmission oil is also used for the sprayer hydraulics Consult the tractor dealer if in doubt Min Max operating torque kW See type sign for liquid pump The type sign is located on the front side of the pump facing towards the tractor Max operating temperature 80 C Max operating pressure from the tractor 210 bar Min ...

Page 199: ...actor engine output are as follows End of tractor requirements Hydraulic Motor for Liquid Pump Max hydraulic oil pressure 150 bar Min hydraulic oil pressure 120 bar Max hydraulic oil flow 30 litres min Min hydraulic oil flow 10 litres min Max pressure in pneumatic system 10 bar Min pressure in pneumatic system 6 5 bar Max flow in pneumatic system No limit Min flow in pneumatic system 2 litres min ...

Page 200: ... Operating pressure for the safety valve 15 bar 1 bar Max pressure on the pressure manifold 20 bar Max pressure on the suction manifold 1 5 bar Sprayer volume Drum dimensions Max drum diameter Min lining thickness 4500 litres 400 x 120 mm 403 mm 4 5 mm 5500 7000 litres 412 x 160 mm 414 mm 5 5 mm Situation Pressure in air tank Released 0 bar Empty main tank 2 8 bar Half main tank 4 3 bar Full main ...

Page 201: ...ler booms and fluid systems with less options will have less residue Airborne Noise Emission Airborne noise emission from operating the sprayer relates to the two defined operator positions in the tractor cab or operating the chemical incorporator filling device TurboFiller Reference measurements indicate only in the latter case operating the chemical filling device a contribution from the sprayer...

Page 202: ...icable Speed In field Speed 25 km h Speed 40 km h Speed 50 km h Tyre size Load index Tyre pressure bar Max axle load kg Max axle load kg Max axle load kg Max axle load kg 270 95 R38 137 D 4 1 6120 6312 5832 5592 270 95 R48 142 D 4 3 7320 7536 6960 6672 300 95 R46 148 D 4 3 8688 8952 8280 7944 300 95 R52 149 A8 4 3 8688 8952 8280 7944 340 85 R48 151 A8 151 B 4 3 11352 9192 8280 8280 340 85 R48 151 ...

Page 203: ...00 B 50 109 1030 146 3000 D 65 110 1060 147 3075 F 80 111 1090 148 3159 J 100 112 1120 149 3250 113 1150 150 3350 114 1180 151 3450 115 1215 152 3550 116 1250 153 3650 117 1285 154 3750 118 1320 155 3875 119 1360 156 4000 120 1400 157 4125 121 1450 158 4250 122 1500 159 4375 123 1550 160 4500 124 1600 161 4625 125 1650 162 4750 126 1700 163 4875 127 1750 164 5000 128 1800 165 5150 129 1850 166 530...

Page 204: ...eaning Water Protect the environment When cleaning the sprayer inside and outside dispose of chemical residues in the liquid system and water containing cleaning agent according to local regulations Tanks Plastic HDPE Chassis Steel Boom Steel aluminium Boom breakaway section Carbon epoxy compound Tyres Rubber Mudguards Plastic PE Grey side shields Plastic PE Pump housing Grey cast iron GG200 Pump ...

Page 205: ...n accordance with ISO 1724 Circuit Board For Hydraulic Functions Position Designation Wire colour 1 Left direction indicator Yellow 2 Free max 55 W Blue 3 Ground White 4 Right direction indicator Green 5 Right rear position lamp Brown 6 Stop lamps Red 7 Left rear position lamp Black ...

Page 206: ...he boom centre 1 2 for boom of 27 28 m 0 9 for boom of 24 m T P Le inner sec on 60 bar 1 2 for boom of 27 28 m 0 9 for boom of 24 m Right inner sec on B A Parali lock LOCK Lock OPEN Le outer sec on 27 28 m 0 9 Lock OPEN Right outer sec on 27 28 m 0 9 0 7 60 bar B A Right outer sec on 24 m 0 9 Le outer sec on 24 m 0 9 ...

Page 207: ...Right lt UP Le lt UP R UP L 0 7 IN 0 7 Slant Lock IN P T V3 V4 V6 V8 V10 V12 V11 V9 V7 V5 a b T T1 T Norac T1 P Norac Norac 1 7 TR1 Norac 1 0 TR 1 0 V7 V8 V13 V14 0 7 V13 V14 V10 1 7 V5 OPEN Right outer sec on Lock OPEN Le outer sec on IN 0 9 0 9 0 7 B1 B2 T P NORAC block Optional equipment 0 7 A B Option for AutoTerrain Right inner sec on 0 7 Le inner sec on ...

Page 208: ...rac T1 P Norac Norac 1 7 TR1 Norac 1 0 TR 1 0 1 0 1 0 1 0 10 11 12 3 Y 1 Y 1 2 2 1 35 bar Y4 5 3 2 1 9 8 1 2 M1 C1 MACC1 ACC1 MACC2 ACC2 ACC3 Y2 1 2 C2 MACC3 C3 Right yaw Le yaw C2 T Hydraulic block for yaw Item no 78220800 V7 V8 V13 V14 0 7 V13 V14 V10 1 7 V5 OPEN Right outer sec on Lock OPEN Le outer sec on IN Nitrogen 18 2 0 bar 0 9 0 9 1 2 Optional equipment B1 B2 T P NORAC block Optional equi...

Page 209: ...Hydraulic block for yaw Item no 78220800 V15 V16 Option for individual folding of right outer section 2 V13 V14 V7 V8 V13 V14 V15 V16 0 7 V13 V14 V10 1 7 V5 OPEN Lock IN OPEN Right outer sec on 2 1 2 Lock OPEN Lock IN OPEN Le outer sec on 2 1 2 Lock IN OPEN Right outer sec on 2 1 2 NOTE 2 This installation is used for individual folding of right outer section 2 Connections to V15 and V16 NOTE 1 Th...

Page 210: ...Hydraulic block for yaw Item no 78220800 V15 V16 Option for individual folding of right outer section 2 V13 V14 V7 V8 V13 V14 V15 V16 0 7 V13 V14 V10 1 7 V5 OPEN Right outer sec on 1 Lock IN OPEN Right outer sec on 2 1 2 Lock OPEN Le outer sec on 1 Lock IN OPEN Le outer sec on 2 1 2 IN Lock IN OPEN Right outer sec on 2 1 2 NOTE 2 This installation is used for individual folding of right outer sect...

Page 211: ...pecifications 211 Hydraulics for Chassis Z version With SafeTrack T P T P RB LA RB LB RA B A K L Flow 78220500 Track 72451400 Paralift 72286200 Boom RA LB LA V62 V60 V61 V63 V40 V41 1 8 O LS 0 6 2 0 8 1 T1 P1 P2 4 5 ...

Page 212: ...8 Technical Specifications 212 ...

Page 213: ... 124 167 Brakes 200 Air Activated 102 Emergency and Parking 101 Hydraulically Activated 101 Bypass Valve 58 C Chemical Container Cleaning Lever 117 ChemLocker 72 74 Clean Water Tank 57 Cleaning 28 42 124 Chemical Container 118 120 122 External Cleaning Device 73 Standard 129 Clogging Indicator 54 Connector Power and data 92 Control Unit 107 109 Brackets 93 CycloneFilter 54 55 95 148 D Dimensions 1...

Page 214: ...praying Light 75 135 Noise Emission 201 Nozze Pipe Remove Lock Ring 167 Nozzle Filters 54 149 Holder 163 Leaks 163 Operating AutoSelect 123 Pressure Gauge 70 Nozzle Pipe Assembly 166 Connector 164 166 Gasket Types 167 Lock ring 166 O ring 163 166 O Occasional Maintenance 158 Off Season Storage 184 Operating Limits 126 Operational Problems 187 Operator Intended Place 29 Limitations 27 Safety 83 Tra...

Page 215: ...oak Wash 133 Spare Parts Wear Parts and Aids 27 Spray Gun 73 Spray Technique 125 135 Sprayer Coupling and Uncoupling 32 Parking 124 Use 33 50 Sprayer Use 105 106 Spraying Circuit 149 Suction Valve 52 Suction Filter 54 T Tank 50 124 Tank Level Indicator 71 Technical Residue 134 201 Tightening Hydraulic Hoses 146 Tightening Torque 145 Transmission Shaft 83 TurboFiller 56 116 122 Rinsing 122 Suction ...

Page 216: ...Index 216 ...

Page 217: ...the menu on the left 3 Select Spare parts catalogue and find your spare part 4 Online ordering is also possible 5 Contact your HARDI dealer for further information on spare parts User Evaluation Dear Reader We update our instruction books regularly Your suggestions for improvement are appreciated and will help us to create ever more user friendly instructions Send us your suggestions to this e mai...

Page 218: ...HARDI INTERNATIONAL A S Herthadalvej 10 DK 4840 Nørre Alslev DENMARK ...

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