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pH500 & mV600 Series

Panel-mounted, 

 

   

Microprocessor-based    

 

pH and ORP Controllers

Instruction Manual

Summary of Contents for mV 600 Series

Page 1: ...pH500 mV600 Series Panel mounted Microprocessor based pH and ORP Controllers Instruction Manual...

Page 2: ...th dual setpoint ON OFF control RS232 output pH500221 pH controller with dual setpoint proportional and ON OFF controls analog output pH500222 pH controller with dual setpoint proportional and ON OFF...

Page 3: ...SETUP MODE 11 CONTROL MODE 17 IDLE MODE 22 ANALOG OUTPUT 23 RS232 COMMUNICATION AND DATA LOGGING 25 CALIBRATION 27 LAST CALIBRATION DATA 39 STARTUP 42 FAULT CONDITIONS AND SELFTEST PROCEDURES 43 pH VA...

Page 4: ...case inside which the signal conversion circuitry the microprocessor circuitry and the output power drivers are contained MAIN FEATURES OF DIFFERENT MODELS Display large LCD with 4 17 mm digits and 3...

Page 5: ...pes number of calibration points and correspondent pH values for pH500 Series only or calibration date and time and the mV calibration points used for mV600 Series only Input pH electrode with BNC con...

Page 6: ...tion mode 6 key increases the blinking digit letter by one when selecting a parameter Advances forward while in last calibration data viewing mode Increases the temperature setting when temperature pr...

Page 7: ...Power Supply Input 4 Alarm Terminal 5 Relay 2 Second Dosing Terminal pH5002XY models only 6 Relay 1 First Dosing Terminal 7 Connections for Pt 100 Temperature Sensor 8 Connection for Electrode Referen...

Page 8: ...20 C Outputs digital RS232 bi directional optoisolated or analog galvanically isolated 0 1 mA 0 20 mA and 4 20 mA 0 5 VdC and 0 10 Vdc Setpoint Relay 1 or 2 contact outputs SPDT 5A 250 Vac 5A 30 Vdc r...

Page 9: ...utputs in mAmps and Volts In addition pH500 and mV600 are both equipped with the exclusive differential input In a system with poor grounding it is possi ble to have a ground current flowing through t...

Page 10: ...put by connecting the Connection for Po tential Matching Pin 9 at page 7 with the Connection for Electrode Reference 8 at page 7 with a jumper wire Pt 100 Terminals these contacts 7 at page 7 connect...

Page 11: ...or flags which can activate special tasks when set and confirmed Each setup parameter or setup item is assigned a two digit setup code which is entered and displayed on the secondary LCD The setup co...

Page 12: ...the parameter you want to set using the arrow keys as per the password procedure above e g 41 Confirm the code by pressing CFM and the default or the previously memorized value will be displayed with...

Page 13: ...2 Control enable disable 0 C M disabled 1 C M enabled 0 no 11 Relay 1 mode M1 0 disabled 1 ON OFF high setpoint 2 ON OFF low setpoint 3 Proportional high setpoint 4 Proportional low setpoint 0 no 12 R...

Page 14: ...0 10 VDC 2 no 41 Analog output lower limit O_VARMIN 0 00 to 13 00 pH 2000 to 2000 mV 0_VARMIN 0_VARMAX 1 00 pH or 50 mV 0 00 pH 2000 mV no 42 Analog output upper limit O_VARMAX 1 00 to 14 00 2000 to...

Page 15: ...If M1 4 then S1 D1 LA If M2 1 then S2 H2 LA If M2 2 then S2 H2 HA If M2 3 then S2 D2 HA If M2 4 then S2 D2 LA If M1 1 and M2 2 then S1 H1 S2 H2 S2 LA HA S1 If M1 2 and M2 1 then S2 H2 S1 H1 S1 LA HA...

Page 16: ...g WRONG indicator until the parameter value is changed by the user the same is also true for the setup code selection In some circumstances user cannot succeed in setting a parameter to a desired valu...

Page 17: ...data setup configuration also from PC The status of the meter is shown by the LED s on the right STATUS LEDs Control Alarm Alarm LED green Relay LED yellow Red LED OFF ON OFF ON ON OFF ON ON or OFF O...

Page 18: ...The ON relay state occurs when relay is energized NO and COM connected NC and COM disconnected The OFF relay state occurs when relay is de energized NO and COM disconnected NC and COM connected The f...

Page 19: ...relay activation time at certain moments t0 t0 Tc t0 2Tc etc The ON interval the shaded areas is then proportional to the error amplitude For example with S1 representing High Setpoint Setpoint S1 7 0...

Page 20: ...NO Normally Open Energized Relay During alarm condition the relay is de energized When not in alarm condition the relay is energized Example High alarm set at 10 pH Low alarm set at 4 pH Note If the p...

Page 21: ...larm terminals close only when an abnormal situation arises however due to line interruption no alarm is sound ed causing extensive damage On the other hand software is employed to set off the alarm i...

Page 22: ...emains activated When the instrument is in idle mode the red and green status LEDs are on Idle mode is useful to disable control actions when the external devices are not installed or when the user de...

Page 23: ...igura tion for example 0 20 mA and 4 20 mA is achieved via software by entering the setup mode and selecting code 40 see Setup Mode section for exact procedure Factory default is switches 1 and 3 clos...

Page 24: ...minimum and maximum are 41 or 42 respectively For the exact procedure refer to the setup mode section in the manual Note The difference between maximum and minimum values for the analog output must be...

Page 25: ...g graphics statistical analysis To allow our users access to the latest version of Hanna Instruments PC compatible software we made the products available for download at http software hannainst com...

Page 26: ...6 Txd Pin 5 Pin 5 Gnd Pin 6 Pin 4 DTR Pin 7 short circuit with 8 RTS CTS pH500 mV600 9 pin DSUB male cennector PC 25 pin DSUB female connector Pin 2 Pin 2 Txd Pin 3 Pin 3 Rxd Pin 4 Pin 6 Txd Pin 5 Pin...

Page 27: ...simply exit the calibration mode by pressing CAL when the desired number of points has been calibrated The calibration points for pH500 are pH4 01 pH7 01 and pH10 01 at 25 C The sequence proposed by...

Page 28: ...ary LCD will display the pH value using the current offset and slope with the CAL and indicators lit and the probe indica tor blinking The value displayed on the secondary LCD is the buffer value at t...

Page 29: ...Reference 8 at page 7 with a jumper wire Only when the reading is stable the probe indicator will stop flashing after about 30 seconds and the CFM indicator will start blinking Press CFM to confirm th...

Page 30: ...01 buffer for alkaline samples Note The electrode should be submerged ap proximately 4 cm 1 in the solution The temperature probe should be located as close as possible to the pH electrode Select the...

Page 31: ...ssible to the pH electrode Only when the reading is stable the probe indicator will stop flashing after about 30 seconds and the CFM indicator will start blinking Press CFM to confirm the calibration...

Page 32: ...ress LCD When a one point calibration is carried out only the pH offset is computed and stored while the pH slope is fixed according to the theoretical values With a two point calibration offset and s...

Page 33: ...re With pH500 the meter will ask for the calibration proce dure code number The following table lists the possible values of the input code and calibration points One of the points must be 0 1900 mV c...

Page 34: ...proceed as described above Note A measure is considered stable when it varies little within a sequence of acquisitions The number of acquisitions is fixed so that the waiting time for blinking CFM is...

Page 35: ...o select code 1 for the temperature calibration and press CFM to enter CAL will blink on the LCD until the meter confirms a steady reading When the reading has stabilized at a point near the first cal...

Page 36: ...perform these calibration procedures IMPORTANT It is recommended to perform the output calibration at least once a year Calibration should only be performed after 10 minutes from power up With a mult...

Page 37: ...or to make the HI931002 or multimeter output correspond with the meter s value shown on the secondary display e g 4 Wait for approximately 30 seconds until the reading of the calibrator is stable Pres...

Page 38: ...djusting values using the or it is important to allow for sufficient response time up to 30 seconds The table below lists the values of output codes along with the calibration point values which are t...

Page 39: ...date time offset first slope buffer 1 value For the mV600 last calibration data includes date and time of calibration and the values of the 2 calibration points Displaying of these items follows the a...

Page 40: ...The secondary display will show OFF to indicate offset Press or again to view the first slope in mV at the time of last calibration The secondary display will show SL1 to indicate first slope Press o...

Page 41: ...condary display will show BUF2 to indicate second buffer Press or again to view the third memorized buffer at the time of last calibration The secondary display will show BUF3 to indicate third buffer...

Page 42: ...red otherwise user is asked whether the EEPROM should be reset If EEPROM reset is requested default values from ROM are stored into EEPROM as would happen with a new EEPROM Note that EEPROM data is co...

Page 43: ...to reset EEPROM directly without a previous EEPROM error detection This is done by pressing CFM first and then SETUP and CAL DATA simultaneously Note When an EEPROM reset has been performed calibrati...

Page 44: ...ting up all of the display segments together The Display test is announced by a scrolling Display test message The segments are lit for a few seconds and then switched off before exiting the selftest...

Page 45: ...ll be shown for a few seconds before exiting selftest procedure If not the message Stored data error Press to reset stored data or to ignore If is pressed the EEPROM selftest procedure terminates with...

Page 46: ...indicated by the scrolling message by pressing a key Note Relays and LEDs test has to be carried out with the relay contacts disconnected from external plant devices WATCHDOG When a dead loop conditio...

Page 47: ...w pH4 01 7 01 or 10 01 at pH4 7 or 10 buf fers respectively At 20 C the display should show pH4 00 7 03 or 10 06 The meter reading at 50 C will then be 4 06 6 98 or 9 82 TEMP pH VALUES C F 4 01 7 01 1...

Page 48: ...ON Remove the protective cap DO NOT BE ALARMED IF ANY SALT DEPOSITS ARE PRES ENT This is normal with electrodes and they will disappear when rinsed with water During transport tiny bubbles of air may...

Page 49: ...fore taking your measurements STORAGE To minimize clogging and assure a quick response time the glass bulb and the junction should be kept moist and not allowed to dry out This can be achieved by inst...

Page 50: ...amber with fresh electrolyte not necessary for gel filled electrodes and soak the electrode in HI70300 storage solution for at least one hour before reinstalling it TROUBLESHOOTING Evaluate your elect...

Page 51: ...rinse thoroughly in distilled water and then follow the Cleaning Procedure above For ORP electrodes polish the metal tip with a lightly abrasive paper paying attention not to scratch the surface and w...

Page 52: ...s preferred for the measurements of oxidizing solutions containing halides and for general use When a platinum electrode is immersed in an oxidizing solution a monomolecular layer of oxygen is develop...

Page 53: ...ides or proteins the cleaning of the diaphragm of the reference electrode must be performed more often to maintain the proper functioning of the ORP electrode Therefore immerse it into HI7021 and meas...

Page 54: ...L bottle HI7092M Oxidizing pretreatment solution 230 mL bottle HI7092L Oxidizing pretreatment solution 500 mL bottle ELECTRODE MAINTENANCE SOLUTIONS HI70300M Storage solution 230 mL bottle HI70300L St...

Page 55: ...junction HI1211T plastic body cloth junction HI1210T PVDF junction polymer filled HI1211T HI2910B 5 BNC connector 5 m 16 5 cable double junction plastic HI2911B 5 body with built in amplifier and ext...

Page 56: ...ternal PG13 5 thread double junction Pt plastic body PVDF junction polymer filled HI2930B 5 BNC connector 5 m 16 5 cable double junction Pt plastic body with built in amplifier and external thread clo...

Page 57: ...ead ELECTRODES FOR HIGH PRESSURE APPLICATIONS pH ELECTRODES thread double PVDF junction polymer filled max operating pressure of 6 bar 87 psi In addition to the electrode connector there is also a spa...

Page 58: ...for the matching pin Part Code Matching Pin Amplifier Connector Cable HI2002 3 NO NO BNC 3 m 10 HI2002 5 NO NO BNC 5 m 16 5 HI2003 3 YES NO BNC 3 m 10 HI2003 5 YES NO BNC 5 m 16 5 HI2004 5 YES YES spa...

Page 59: ...de holders HI6054 HI6057 Electrode holders for in line applications HI778P Screened coaxial cable with screw connectors HI7871 HI7873 Level controllers HI8427 pH ORP electrode simulator HI8614 pH tran...

Page 60: ...d contact your local Hanna Instruments Office If under warranty report the model number date of purchase serial number and the nature of the failure If the repair is not covered by the warranty you wi...

Page 61: ...OBES DO S cm RH T TDS PUMPS REAGENTS SOFTWARE THERMOMETERS TITRATORS TRANSMITTERS TURBIDITY METERS Wide Range of Accessories Most Hanna Instruments meters are available in the following formats BENCH...

Page 62: ...equipment which will conserve natural resources Disposal of waste batteries This product contains bat teries do not dispose of them with other household waste Hand them over to the appropriate collect...

Page 63: ...table for your specific application and for the environment in which it is used Any variation introduced by the user to the supplied equipment may degrade the controller s performance For yours and th...

Page 64: ...World Headquarters Hanna Instruments Inc Highland Industrial Park 584 Park East Drive Woonsocket RI 02895 USA www hannainst com...

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