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Instruction Manual

BL1.5 • BL3 • BL5

BL7 • BL10

BL15 • BL20

Dosing Pumps

w w w . h a n n a i n s t . c o m

Summary of Contents for BL1.5

Page 1: ...1 Instruction Manual BL1 5 BL3 BL5 BL7 BL10 BL15 BL20 Dosing Pumps w w w h a n n a i n s t c o m...

Page 2: ...cts in workmanship and materials when used for their intended purpose and maintained according to instructions This warranty is limited to repair or replacement free of charge Damages due to accident...

Page 3: ...G YOUR PUMP The BL electronic dosing pumps are easy to use We recommend however that you read the entire manual before using the pump Familiarity with the features and controls of the unit will give y...

Page 4: ...Thesearebesttightenedwithanopenendorcrescentwrench Avoid overtightening these parts as this could cause damage to the seats and threads If a hose is used it should be securely fastened to columns wall...

Page 5: ...in contact with aggressive chemicals diaphragms hose connectors and pump heads are produced using materials as PVDF and PTFE Theballvalvesareconstructedinglass Thebodyismadeoffiber reinforced polyprop...

Page 6: ...or easier self priming Pumping pressure is as high as 12 bar 176 psi This allows you to install your pump in the widest variety of tank to tank and tank to in line applications High accuracy and repea...

Page 7: ...9 3 3 0 87 8 117 6 2 9 0 77 9 132 3 2 5 0 66 10 147 2 2 0 58 11 161 7 1 9 0 50 12 176 4 1 5 0 40 BL1 5 bar psi lph gph 0 5 7 4 8 3 2 20 1 14 7 6 8 1 80 2 29 4 5 4 1 43 3 44 1 5 2 1 38 4 58 8 4 8 1 27...

Page 8: ...60 3 44 1 10 8 2 86 BL20 bar psi lph gph 0 5 7 4 18 3 4 84 1 14 7 15 2 4 02 2 29 4 13 6 3 60 BL7 Pump output with 120 strokes minute 0 0 2 0 4 0 6 0 8 0 10 0 12 0 14 0 16 0 18 0 20 0 0 5 1 2 3 4 5 6...

Page 9: ...9 1 Pumphead 2 Stroke LED 3 Flow Rate Knob 4 Power Cord MECHANICAL DIMENSIONS FUNCTIONAL DESCRIPTION...

Page 10: ...8 gph 0 5 bar 7 4 psi Adjustable from 0 to 100 of maximum pump capacity MATERIAL PUMP CASING fiber reinforced polypropylene VALVES glass balls O rings in FPM FKM PUMPHEAD PVDF DIAPHRAGM PTFE TUBING po...

Page 11: ...11 VALVE HOSE ASSEMBLY DIAGRAM...

Page 12: ...1 each injection valve assembly HI 721004 LOCATION A suitable location should be near to a power source be conveniently close to the injection point allow easy access to the flow rate control and pipe...

Page 13: ...spring in the injection valve assembly HI 721004 adds approximately 1 5 bar of back pressure If pumping into a high back pressure the spring should be removed OTHER CONSIDERATIONS If you are mounting...

Page 14: ...r bolts to secure the system Be sure you do not over tighten and cause excessive stress on the mounting holes ELECTRICAL CONNECTIONS Note All cables must be according to local electrical codes For saf...

Page 15: ...on the bottom of the tank or drum A vertical assembly will ensure thatthevalveispositionedproperly and prevent loss of prime FortheU S standardinstallations use PVC adapters to connect the suction an...

Page 16: ...ring it is fully seated Slide the connector up to the threads and tighten to form a seal Slip the ceramic weight HI 721008 and a connector over the other end of the hose Attach the foot valve assembly...

Page 17: ...or the hose connections on the discharge end with the injection assembly HI 721004 Secure the hose so that its movement is minimized when the pump is operating Excessive hose movement could cause the...

Page 18: ...e hose completely so that there is no gap Push the hose until it covers the end of the valve completely SUCTION AND DISCHARGE VALVES The suction and discharge valves located on the pumphead should not...

Page 19: ...micals A slight suction pressure avoids self priming problems especially with high viscosity liquids SUCTION LIFT INSTALLATION Suggested installation for most in line applications with nominal output...

Page 20: ...igher than the discharge point typically a waste water application It is important to install the Injection valve to prevent siphoning DOWNHILL INSTALLATION Suggested installation when pumping from on...

Page 21: ...all the air or gas is vented the solution being metered will appear in the output line Note Only when operating under pressure the pump must be started unloaded An external Flow Rate Control potentiom...

Page 22: ...h back pressure the spring should be removed ACTUAL FLOW RATE The actual flow rate depends upon the operating pressure which includes resistance at the injection fittings hose and piping the chemical...

Page 23: ...the feed tank This vertical distance should not exceed 1 5 meters 5 feet Either lower the pump or raise the feed tank Check the pumphead suction and discharge valves for blockage 4 SwitchthepumpONtot...

Page 24: ...emicals being used Increase the flow by adjusting the Flow Rate control to a higher setting and run a Flow Rate test Be sure that valves have been properly installed in the pumphead Leakage at the con...

Page 25: ...clean it with a neutral liquid Inspect the PVDF springs After cleaning the glass balls inspect them for any excessive wear due to abrasion from the chemical Replace if necessary with parts from HI 721...

Page 26: ...6 for BL7 BL10 BL15 and BL20 or HI 721107 for BL1 5 BL3 and BL5 SCHEDULED MAINTENANCE After 50 hours Tight the pumphead screws with a torque force of 2 5 Nm 22 lbf After 12 months It is recommended to...

Page 27: ...l PartialListingofChemicalsthatcanbeusedwithBlackStone Pumps Rated for 45 C For higher temperatures consult your dealer or nearest Hanna Service Center CHEMICAL COMPATIBILITY GUIDE Caustic Soda Chlora...

Page 28: ...Acid Mine Water Fresh Water Distilled Water Salt Whiskey Wines Zinc Chloride Zinc Sulfate Hypochlorous Acid Kerosene Lactic Acid Lard Oil Lauric Acid Lead Acetate Linoleic Acid Linseed Oil Lithium Sa...

Page 29: ...l Valve O Ring Hose Connector HI 721103 Suction Valve Glass Ball Valve O Ring Hose Connector HI 721003 10 x Glass Balls 10 x Valve O Rings HI 721004 Injection Valve Assembly HI 721005 Foot Valve Assem...

Page 30: ...ng 6 screws and washers HI 721106 for BL7 BL10 BL15 and BL20 Pumphead Large PTFE Diaphragm Aluminum Piston Aluminum Disk HI 721107 for BL1 5 BL3 and BL5 Pump head Small PTFE Diaphragm Aluminum Piston...

Page 31: ...mentsinresidentialareacouldcauseunacceptable interferences to radio and TV equipments requiring the operator to take all necessary steps to correct interferences Any variation introduced by the user t...

Page 32: ...Hanna Instruments Inc Highland Industrial Park 584 Park East Drive Woonsocket RI 02895 USA Technical Support for Customers Tel 800 426 6287 Fax 401 765 7575 E mail tech hannainst com www hannainst com...

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