71
71
72
72
2.5
2.5 Hydraulic
Hydraulic system
system fault
fault diagnosis
diagnosis and
and correction
correction
Fault
Fault
Probable
Probable cause
cause
Corrective
Corrective action
action
No oil
No oil
pumps from
pumps from
the pump
the pump
Low oil level
Low oil level
Fill to the
Fill to the specified oil level
specified oil level
Blocking of strainer
Blocking of strainer
Clean oil pipe and oil tank. If hydraulic oil is
Clean oil pipe and oil tank. If hydraulic oil is
dirty, please change it.
dirty, please change it.
Low oil
Low oil
pressure of
pressure of
oil pump
oil pump
output
output
Bearing worn; retainer, O-ring
Bearing worn; retainer, O-ring
damage
damage
Change the bad spare parts
Change the bad spare parts
Adjustment
Adjustment failure
failure of
of safety
safety
valve
valve
Rise pressure with pressure gage
Rise pressure with pressure gage
Air in the oil pu
Air in the oil pump
mp
Fill hydraulic oil to the oil tank, use the pump
Fill hydraulic oil to the oil tank, use the pump
after bubble vanishing
after bubble vanishing
Noise of oil
Noise of oil
pump
pump
Cavitation arising from the
Cavitation arising from the
strainer blocking
strainer blocking
Adjust
Adjust or
or replace
replace soft
soft tube
tube and
and clean
clean the
the
strainer
strainer
Cavity caused by the high
Cavity caused by the high
viscosity of hydraulic oil
viscosity of hydraulic oil
Replace new hydraulic oil, whose viscosity suits
Replace new hydraulic oil, whose viscosity suits
pump running speed
pump running speed
Work only when the oil temperature is normal
Work only when the oil temperature is normal
Bubble in the hydraulic oil
Bubble in the hydraulic oil
Check the reason for the bubble and then take
Check the reason for the bubble and then take
measures
measures
FF
oo
rrkk
ss
cc
aa
nn
’’tt
lliiff
tt
Gear
Gear
pump
pump
works
works
Oil
Oil way
way block
block or
or damage
damage
Repair
Repair or
or replace
replace
Gear
Gear
pump
pump
no
no
work
work
Lifting inching switch loosen or
Lifting inching switch loosen or
damage
damage
Re-fix or replace
Re-fix or replace
Motor
Motor or
or circuit
circuit fault
fault
Repair
Repair
Forks do not
Forks do not
drop down
drop down
Solenoid
valve
block
or
Solenoid
valve
block
or
damage
damage
Repair or replace
Repair or replace
pressure of
pressure of
safety valce
safety valce
is unstable
is unstable
or can’t be
or can’t be
adjusted
adjusted
Pressure
adjusting
screw
Pressure
adjusting
screw
loosen
loosen
Re-adjust and lock.
Re-adjust and lock.
Pressure
adjusting
spring
Pressure
adjusting
spring
deformation or damage.
deformation or damage.
Replace
Replace
Safety valve spool wear or
Safety valve spool wear or
sticking
sticking
Replace or clean to reassemble.
Replace or clean to reassemble.
Pump
Pump failure
failure
Repair
Repair pump
pump
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