HANG 102-50 Translation Of The Original Operating Instruction Download Page 29 | Manualshive

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HANG 102-50 Translation Of The Original Operating Instruction Download Page 29

Repairs

28

Automatic eyeletting machine 102-50

Hang OM

9.2 Tool change

Due to a lack of space, the lower punch must always be removed first when

the tool is changed.

Removing the lower punch

*

“

Switch off the eyeletting machine"



Secure the eyeletting machine to prevent it from switching on (remove the mains

plug).



Pull the eyeletting machine forwards so it sits approximately 130mm beyond the

edge of your work table.



Fold the protective hood [3/6.2.1] up.

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Summary of Contents for 102-50

Page 1: ...ne Model 102 50 Part no 706 0043 Eyelet 24 25 For future use take note and keep on hand with the Eyeleter Maschinen Produktion GmbH Jahnstraße 82 D 73037 Göppingen Telefon 49 0 7161 6005 0 Telefax 49 0 7161 6005 78 http www hang de https www oesen hang de info hang de ...

Page 2: ...ur products and their design safety This also includes the operating manual Please inform us about any deficiencies or errors that you may notice in relation to our products English edition as of February 2021 Constantin Hang Maschinen Produktion GmbH Jahnstraße 82 D 73037 Göppingen This manual has been printed on reduced chlorine bleached wood free paper ...

Page 3: ...3 5 Authorised operators 7 3 6 Emergency procedures 7 3 7 Residual risks 8 3 8 Protective equipment 9 4 Transport and installation 10 4 1 Safety regulations 10 4 2 Damage during transport 10 4 3 Interim storage 10 4 4 Installation 10 5 Design and function 11 5 1 Technical data 11 5 2 Structural design 12 5 3 Function 13 5 3 1 Work procedure 13 6 Operation 14 6 1 Safety regulations 14 6 2 Controls ...

Page 4: ... the lateral stop 21 7 Maintenance 23 7 1 Safety regulations 23 7 2 Maintenance and inspection list 23 7 2 1 Lubrication 24 7 3 Cleaning the feed channel 25 8 Faults 26 9 Repairs 27 9 1 Safety regulations 27 9 2 Tool change 28 9 3 Emptying storage containers 32 9 4 Changing the bristle disk 33 10 Decommissioning packaging 35 10 1 Safety regulations 35 10 2 Preparation for storage 35 11 Disposal 36...

Page 5: ...red parenthesis The images can be found in the corresponding chapters Subsequently detailed parts which are no longer listed will be taken as read 7 6 3 1 In this example component 7 is referred to in image 6 3 1 Lists are marked by means of dots or indent markings for a paragraph These symbols are used to describe actions This symbol is used to identify actions that are described in a different s...

Page 6: ...een trained specifically for these activities and know the potential hazards We recommend that you have participation in instruction sessions confirmed in writing by the personnel concerned You can make use of the form in the appendix Operating manual The operating manual is a component of the machine must be provided when the machine is sold or hired out must be stored near the machine in a locat...

Page 7: ...ight of the paper stack to be processed is based on the length of the eyelet Any use that deviates from the conditions specified above will be considered an improper use If the machine is used incorrectly is incorrectly maintained or is incorrectly operated the manufacturer will accept no responsibility for any resulting damage In this case the user alone shall bear the risk Only the eyelet type f...

Page 8: ... Workstation The worktop and chair must meet ergonomic requirements Subject to the scope of the work the operator sits or stands freely in front of the eyeletting machine when loading the paper stack 3 5 Authorised operators Operation Maintenance Repair Mechanical system Electrical system Disposal all individuals over the age of 16 Skilled workers e g industrial mechanics Skilled workers e g indus...

Page 9: ...he protective hood is completely closed 2 Never manipulate the safety limit switch 1 Risk of crushing fingers beneath the falling protective hood Close the protective hood 2 in such a way that your fingers cannot become trapped in the housing Risk to life due to electric shock when carrying out repairs on switches cables or when the protective hood is open 3 Prior to performing repair work set the...

Page 10: ...diately Weekly functional inspection Must be screwed down tightly at all times 2 Protective hood Prevents access to the danger zone Visual inspection Must be closed at all times 3 Proximity switch Switches the gear motor off after each work cycle Self checking Does not stop in the event of a defect Overruns the stopping point continuous operation 4 Warning sign Danger of death from high voltage Vi...

Page 11: ...rding this If it is apparent that there is damage due to transport or the delivery is incomplete report this to the forwarder or Hang immediately 4 3 Interim storage If the eyeletting machine has to be stored for an intermediate period this should preferably be done in the original packaging The following points apply to the storage space Store only in dry indoor rooms Observe the chapter Design a...

Page 12: ...eyelet 3 mm to 6 mm Paper stack thickness Depends on length of eyelet however max 35 sheets 80 g m Radius max 60 mm Power supply Mains voltage 230 V Frequency 50 Hz Power consumption 200 W Ambient conditions Storage temperature 5 C to 55 C Operating temperature 5 C to 40 C Installation site Office premises protected against dew point free of dust horizontal and even Working height Min 750 mm Envir...

Page 13: ... stack to be punched 2 Handles Attachment points for transportation without packing 3 Feeding device Automatic feeding of eyelets 4 Protective hood Guard 5 Gear motor hidden Drives the eyeletting machine 6 Electrical system switch box Controls the sequence of operations 7 Eyeletting tool Takes up the eyelet and rivets the paper stack 8 Rear stop Holds the paper stack in place 9 Lateral stop Holds ...

Page 14: ...segment The strap transfers the force to the cylinder At the other end of the cylinder is the upper punch with catch pin which presses in and rivets the eyelet 5 3 1 Work procedure The riveting process creates a non detachable frictional load bearing connection between the parts being joined e g paper stack by reshaping the eyelet Reshaping is carried out by pressing the tool onto the eyelet The u...

Page 15: ...r each change to the settings Carry out all the tasks taking into account the Safety regulations described in chapter 2 6 2 Controls Image 6 2 1 Controls Pos Control Function 1 Lateral stop Positions the paper stack for eye punching 2 Rear stop Positions the paper stack for eye punching 3 Protective hood pivoting Safeguards the hazard zone 4 Cover 5 Palm button fuse Protects the motor against an o...

Page 16: ...e protective hood 3 6 2 1 up Adjust the rear and lateral stop 1 6 2 1 2 6 2 1 in such a way that the document is punched at the correct position 6 3 1 Foot switch manual operation If you are operating the eyeletting machine without a foot switch you must connect the jumper 1 to the plug coupling 2 of the foot switch Image 6 3 1 Jumper for manual mode ...

Page 17: ...er than the container axis Always use the specified eyelets Close the filling port using the cover plate 1 and lock the cover plate with the knurled screw 2 Fold the protective hood 3 6 2 1 down Image 6 3 2 Filling port for eyelet 6 4 Use during operation 6 4 1 Switching on Set the toggle switch 7 6 2 1 to ON The control lamp in the toggle switch lights up 6 4 2 Inserting eyelets Push the document...

Page 18: ...gency Press the toggle switch 7 6 2 1 e g in an emergency stop situation or during set up The motor remains in an indefinite position Press the pushbutton before starting work after set up or fault removal The eyeletting machine moves to its home position 6 5 Changing the riveting pressure Test the eye punch as you would when Introducing eyelets If the pressure exerted by the punch is too high or ...

Page 19: ...etup Setup Switch off the eyeletting machine Secure the eyeletting machine to prevent it from restarting remove the mains plug Pull the eyeletting machine forwards so it sits approximately 130mm beyond the edge of your work table Fold the protective hood 3 6 2 1 up ...

Page 20: ...tomatic eyeletting machine 102 50 19 Image 6 5 1 Pressure setting Remove the four screws 1 6 5 1 using a hexagon key Image 6 5 2 Pressure setting Carefully pull the worktop 1 6 5 2 forwards remove it and set it to one side ...

Page 21: ...ting screw 5 relative to the length of the eyelet To the right lower punch moves upwards riveting pressure increases To the left lower punch moves downwards riveting pressure decreases Re tighten the screw 4 on the frame 3 Close the protective hood and test the eye punch follow the instructions in the Operation chapter Reattach the worktop ...

Page 22: ...e stops 6 6 1 Adjusting the rear stop Image 6 6 1 Adjusting the rear stop Loosen the wing grip 2 and set the distance by sliding the rear stop 3 down using the wing grip 1 Then re tighten the wing grip 2 6 6 2 Adjusting the lateral stop Image 6 6 2 Adjusting the lateral stop ...

Page 23: ...Operation 22 Automatic eyeletting machine 102 50 Hang OM Loosen the Screw 1 and set the distance by sliding the side stop 2 Then re tighten the Screw 2 ...

Page 24: ... carried out by suitably trained personnel Follow all of the safety instructions listed in Chapter 3 7 2 Maintenance and inspection list Image 7 2 1 Maintenance plan Pos no Maintenance interval in operating hours Inspection point maintenance information Auxiliary materials tab below 1 Daily prior to starting Check that the components are functioning correctly as described in the Protective and mon...

Page 25: ...e exact position of the lubrication points Recommended lubricants Designation in accordance with DIN 51 502 ARAL BP ESSO SHELL MOBIL DEA Machine oil L AN Dural MR 68 Energol EM 68 Coray 68 Carnea 68 Heavy Medium Viscoma 68 Dispensing oil Oil each of the lubrication points with one or two drops of oil Remove the excess oil with a rag Dispose of the cloth in an environmentally friendly manner Image ...

Page 26: ...ion Switch off Secure the eyeletting machine to prevent it from restarting remove the mains plug Remove the eyelets see Chapter 9 3 Emptying storage containers here No eyelets 2 may be in the feed channel 1 during cleaning Saturate a dry clean lint free cloth with cleaning solvent Insert a small part of the cloth in the gaps of the feed channel and then move it through the entire length of the fee...

Page 27: ...with the same type of eyelet in the manner detailed in the Operation chapter Eyelet feed disrupted See the chapter Maintenance Emptying storage containers Remove all deformed eyelets or other types of eyelet Bristle disk is worn out See the chapter Repair replacing the bristle disk Feed channel is contaminated Perform all of the instructions described in the chapter Maintenance Cleaning the feed c...

Page 28: ... are not described here then the guarantee will be voided and Hang will accept no liability for the functional capability or safety of the eyeletting machine Always switch the eyeletting machine off before beginning repair work and secure the eyeletting machine to prevent it from being switched back on e g pull out the mains plug Danger due to inadequate spare parts Severe injuries to the operatin...

Page 29: ...be removed first when the tool is changed Removing the lower punch Switch off the eyeletting machine Secure the eyeletting machine to prevent it from switching on remove the mains plug Pull the eyeletting machine forwards so it sits approximately 130mm beyond the edge of your work table Fold the protective hood 3 6 2 1 up ...

Page 30: ...letting machine 102 50 29 Image 9 2 1 Dismantling the lower punch Remove the 4 screws 1 9 2 1 using a hexagon key Image 9 2 2 Dismantling the lower punch Carefully pull the worktop 1 9 2 2 forwards remove it and set it to one side ...

Page 31: ...emble the lower punch by carrying out the steps in reverse order Removing the upper punch Perform all the tasks listed above Push the feed channel 1 7 3 1 to the side and unscrew the upper punch 2 using the 12mm open end spanner Remove the catch pin 3 from the cylinder 1 Only ever replace the entire tool set and only ever use genuine Hang spare parts Installing the upper punch Screw in the new upp...

Page 32: ...Repairs Hang OM Automatic eyeletting machine 102 50 31 Image 9 2 5 Assembling the upper punch ...

Page 33: ...etting machine and safeguard it against being switched on again unplug mains plug Before removing the storage container 2 have a sufficiently large container at hand to catch the eyelets Image 9 3 1 Eyelet storage container Remove the two screws 1 and remove the cover 3 Loosen and remove screws 4 and 5 ...

Page 34: ...enough to prevent the eyelets from slipping through the housing of the storage container Perform all of the tasks described in the chapter Operation Preparation for operation Switch the toggle switch 7 6 2 1 to ON and test the eye punch 9 4 Changing the bristle disk The purpose of the bristle disk is to direct the eyelets in the storage container into the sorting baffle The plastic bristles become...

Page 35: ...tting machine 102 50 Hang OM Image 9 4 1 Bristle disk Perform all of the tasks described above in the chapter Repair Emptying storage containers Remove the safeguard 1 Pull off the bristle disk 2 Install in the opposite sequence ...

Page 36: ...machine Remove the mains plug Thoroughly clean the machine Remove any areas of corrosion on exposed parts and oil these using a rag Wind the connecting cable up and place it on the table surface of the machine If there is a foot switch pull out the plug and wind up the cable Place the machine in the cardboard box in which it was delivered Tape the cardboard box up with adhesive tape Storage durati...

Page 37: ...s injuries or even death Remove the mains plug before starting the disassembly process The gear motor may only be disconnected by an electrician If disassembly is to take place at another location refer first to the chapter Decommissioning packaging Carry out all of the tasks while adhering to the Safety regulations chapter 11 2 Procedure Before starting the disposal process Contact the relevant w...

Page 38: ...arating out reusable materials Separate metals plastics and composite materials according to type and deliver for recycling Electrical scrap Separate out cables boards switches and the electrical motor and dispose of these in an environmentally friendly manner ...

Page 39: ...e 6 3 1 Jumper for manual mode Image 6 3 2 Filling port for eyelet Image 6 5 1 Pressure setting Image 6 5 2 Pressure setting Image 6 5 3 Pressure setting Image 7 2 1 Maintenance plan Image 7 2 2 Lubrication points Image 7 3 1 Feed channel Image 9 2 1 Dismantling the lower punch Image 9 2 2 Dismantling the lower punch Image 9 2 3 Dismantling the lower punch Image 9 2 5 Assembling the upper punch Im...

Page 40: ...ollowing abbreviations were used in the operating manual OM Operating manual e g example e g for example if app if applicable EMC Electromagnetic compatibility Chap Chapter L AN Brief description of a machine oil as per DIN 51 502 Pos Position Tab Table VBG German trade association regulations ...

Page 41: ...ment hollow rivet Complete eyeletting tool Upper punch with catch pin and lower punch rivets the eyelet in the paper stack Eyelet container Container for eyelets capacity approx 200 to 400 pieces depending on size Rear stop Stop on the table restricts the position of the paper stack documents to be eyeletted in terms of depth see also stop rails Service life Operational endurance of the tool The s...

Page 42: ...ndix Hang OM Automatic eyeletting machine 102 50 41 15 Appendix Template for operating personnel Spare parts lists Template for ordering replacement parts Electrical parts lists Electrical circuit diagrams ...

Page 43: ...a competent person e g supervisor safety representative prior to the start of work It is recommended that the test be repeated every six months I herewith confirm that I have read and understood Chapters and Chapter 1 Safety Precautions completely Date Chapter Last Name First Name Signature ...

Page 44: ... 50 60 Number of pages Serial number 12 07 2017 Arranged Beginn of Project 102 50 102 60 Draw number 1ph 110V 60Hz 0 40kVA H05VV F 3x1 5m 9 Type Deckblatt Hang E KK 24 VDC Name Eplan 102 50 60_E UL 110V Controle voltage Company Client 28 05 2019 Assembled feed line About Constantin Hang Maschinen Produktion GmbH Jahnstrasse 82 73037 Göppingen www hang de Onlineshop www oesen hang de Fon 07161 6005...

Page 45: ... Analog Signal white ws Lead designation Marking of electrical equipment Example SS MK Q 01 Complex Location Component Component No A Electronic devices B Change of physikal element C Saveing of enegie E Initialisation of radiation energie F Directly protection G Assemble of energie K Initialisation of signals M Initialisation of mechanism energie P To bring out of informatioen Q Supervise switch ...

Page 46: ... Name F06_001_E X Page 1 elektro Titel Deckblatt 28 05 2019 2 X elektro Gerneral Information E US 07 11 2018 3 Inhaltsverzeichnis 1 Report STK 2 20 Strukturkennzeichenübersicht 50 elektro Übersicht Montageplatte 28 05 2019 elektro 28 05 2019 SS MP 1 elektro main circuit 28 05 2019 SS MP 2 elektro control circuit 23 01 2019 Report STK 1 elektro Artikelstückliste IFM IFS 204 MOE M22 K01 28 05 2019 R...

Page 47: ...n Jahnstrasse 82 73037 Göppingen Inscription Structur indicator F24_001_E Structur inscription Complete name Inscription Complete name Structur inscription Schaltschrank Anlage SS Dokumentation Anlage Report Anlage ST4 Einbauort MK Einbauort MP Einbauort STK Auswertung Stückliste Maschinenkörper Montageplatte Schaltschrank Auswertung Kabelplan Einbauort KBL Bendientableau Einbauort U02 Einbauort U...

Page 48: ... 01 G 24VDC start Einzetlakt 4 K01 94 04 5 360 Endschalter K02 94 04 Freigabe 6 K03 94 04 Versorgung Steuerspannung 7 G01 WNT12 24VDC 12W 0 5A Geräteanschluß 11 X02 200 mm 50 mm 135 mm 190 mm PE 25 mm 65 mm 60 mm 125 mm Hauptschalter Q00 Start Einzeltakt S01 200mm 200mm Reserve Schrank 1 Schaltschrank SS MP G01 HAG WNT12 24VDC 12W 0 5A WNT12 24VDC 12W 0 5A 7 SS MP K01 FIN 9404 94 04 4 SS MP K02 FI...

Page 49: ...euerspannung WNT12 24VDC 12W 0 5A 1ph 110V 60Hz 0 40kVA H05VV F 3x1 5m power supply main drive L PE X02 PE X02 Geräteanschluß U01 1 Schaltschrank U01 2 Montageplatte PE PE N U01 3 Maschinenkörper 13 14 Q00 Hauptschalter 13 14 U1 V W1 TH1 TH2 PE 3 M Θ M01 110V 60Hz 5 5A 0 37kW cosδ 0 88 33100min 40μF Bimetall 140 C Hauptantrieb K MG 040 i 50 063 2 MOC63C2B14 Laipple 451 0607 U1 V1 PE x1 x2 C01 W1 1...

Page 50: ...e 360 switch release main drive A1 A2 K01 start Einzetlakt 9 5 2 6 A1 A2 K03 Freigabe 9 5 2 1 10 6 2 5 5 9 K03 2 4 13 14 S11 start Einzeltakt Fußschalter 11 12 13 14 S01 start Einzellatkt Bedientableau X02 5 11 12 6 10 K03 2 4 21 22 Q10 2 6 N XS11 2 0 L2 XS11 2 0 XS11 2 0 L1 XS11 Stecker Fußschalter X02 6 X02 9 A1 A2 Q10 Hauptschütz 1 2 1 7 3 4 1 7 5 6 2 6 22 21 2 4 5 9 K01 2 1 5 6 Q10 2 6 1 9 K02...

Page 51: ... 9 024 9024 FIN 5534 1 55 34 425 0013 360 Endschalter Relais 24VDC 4W SS MP 2 2 SS MP K02 94 04 FIN 9404 1 94 04 411 0035 Relaissockel Serie 55 SS MP 2 2 SS MP K02 86 30 0 024 0000 FIN 86 30 1 86 30 425 0039 Zeitmodul 24VDC SS MP 2 2 SS MP K02 55 34 9 024 9024 FIN 5534 1 55 34 425 0013 Freigabe Relais 24VDC 4W SS MP 2 4 SS MP K03 94 04 FIN 9404 1 94 04 411 0035 Relaissockel Serie 55 SS MP 2 4 SS M...

Page 52: ... FM1SU1L1 1 FM1SU1L1 416 0006 Fußschalter ohne Zuleitung SS MP 2 1 SS MP S11 3244012 PXC MSB1 5 15 MSB1 5 Durchgangsklemme 1 5 qmm SS MP 1 0 SS MP X02 3244151 PXC MSB1 5 PE 3 MSB1 5 PE Schutzleiterklemme 1 5 qmm SS MP 1 0 SS MP X02 3024177 PXC D MZB1 5 1 D MZB1 5 Abschlußdeckel SS MP 1 0 SS MP X02 Moeller Schmersal Schmersal ASA Schaltertechnik GmbH Phoenix Contact Phoenix Contact Phoenix Contact ...

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