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H&S Mini Maxx, Installation Manual

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H&S Mini Maxx Installation Manual Download Page 4

4        Mini Maxx Installation Manual   •   www.hsperformance.com

TABLE OF CONTENTS

BILL OF MATERIALS ............................................................................................................... 5
PARTS DESCRIPTIONS ........................................................................................................... 6
MINI MAxx INSTALLATION .................................................................................................. 9

Section 1: Mounting the Mini Maxx............................................................................10

windshield Mounting ...............................................................................................10

Section 2: Installing the Pyrometer ............................................................................11

Pre-Turbo/Post-Turbo Mount ..................................................................................12
Installing the PCH Board ..........................................................................................13

Section 3: OBDII Adapter plug .....................................................................................14
Section 4: Installing the Power wire ...........................................................................15
Section 5: Run Mini Maxx HDMI Cable .......................................................................16

MINI MAxx OPERATION ..................................................................................................... 17

Section 1: Button Navigation .......................................................................................17
Section 2: Install Download .........................................................................................18
Section 3: Exploring the Main Screen ........................................................................19
Section 4: Exploring the Menu System ......................................................................21
Section 5: Vehicle Setup ................................................................................................22

Defueling Parameters ...............................................................................................22
Set Defuel Levels .......................................................................................................23

Section 6: Other Mini Maxx Features .........................................................................24

Gauge Setup ...............................................................................................................24
Adjust Backlight ........................................................................................................25
Change Background Color.......................................................................................25
Performance Testing .................................................................................................26
Diagnostics .................................................................................................................27
Reset to Default Setting ...........................................................................................28
Show Settings ............................................................................................................29
T.V.# ..............................................................................................................................29
SD Card ........................................................................................................................29
web Updates ..............................................................................................................29

Section 7: Vehicle Specific Features ............................................................................30

2003-2007 5.9L Dodge Cummins ...........................................................................30
2007.5-2009 6.7L Dodge Cummins ........................................................................33
2010-2012 6.7L Dodge Cummins ...........................................................................37
2003-2007 6.0L Ford Powerstroke .........................................................................42
2008-2010 6.4L Ford Powerstroke .........................................................................44
2011-2012 6.7L Ford Powerstroke .........................................................................47
2007.5-2010 6.6L LMM Duramax ...........................................................................51
2011-2012 6.6L LML Duramax ................................................................................54

Section 8: Unplugging the Head Unit ........................................................................59

Summary of Contents for Mini Maxx

Page 1: ...1 888 628 1730 Mini Maxx Installation Manual 1 1 888 628 1730 Mini Maxx Installation Manual 1 Rev 01 23 12...

Page 2: ...properinstallation misuse ormisapplicationofitsproducts Itisthebuyer and or installer s responsibility to check for proper installation LIMITATION OF WARRANTY H S Performance LLC SELLER gives LimitedW...

Page 3: ...gistered or certified for highway use within the USA 3 This product when used incorrectly may violate local state and federal laws pertaining to emissions traffic registration and safety 4 Use of this...

Page 4: ...xploring the Main Screen 19 Section 4 Exploring the Menu System 21 Section 5 Vehicle Setup 22 Defueling Parameters 22 Set Defuel Levels 23 Section 6 Other Mini Maxx Features 24 Gauge Setup 24 Adjust B...

Page 5: ...orpartsincludedinyourMiniMaxxpackage Optional BILLOFMATERIALS 1 Mini Maxx Micro SD Card in Mini Maxx 2 Mini Maxx Power Cable 3 PCH Board Screws 2 ZipTies 4 Velcro Strip Fuse Adapter 4 Pyrometer Probe...

Page 6: ...cethatyouwillinstall Note Mini Maxx includes a micro SD card inserted in the side of the Head Unit PowerCable The Power cable connects the OBD ll Adaptor Plug to the ve hiclefuseboxtosupplypowertotheM...

Page 7: ...hconnectstotheOBDIIAdapterPlug Thelistbelowincludesall separatepartsthatmakeuptheentirePCHBoardAssembly PCHBoard Velcro 2 Self tappingSheetMetalScrews PyrometerCable UniversalWindshieldMount This univ...

Page 8: ...sefindyourproductap plicationandfollowthepostedinstructionstheretoupdateyourMiniMaxx HDMICable TheHDMICableconnectstheMiniMaxxtotheOBDllAdapterPlugandactsasthemainlineofcom municationfortheMiniMaxx US...

Page 9: ...tional Mini Maxx system This overview is meanttohelpreferencethegenerallocationofinstalledpartsandpiecesoftheMiniMaxx Noticethatthere aredifferentoverviewdiagrams Usethecorrectdiagramforyourtruck Form...

Page 10: ...einstructionsincludedwithyourcustompod Visithsperformance comforcustomoptions INSTALLATIONCONTINUED Windshield Mounting 1 Locate theT shaped mount socket on the back side of the Mini Maxx 2 Notice tha...

Page 11: ...urboasameanstocollectexhaustgastemperatures EGT Exhaustgastemperaturesindicate howhotthemotorisgettingandcanbeusedtosetsafetydefuelingparameters Post turbovs Pre turbo YoumustdecidebetweenmountingtheP...

Page 12: ...us to your turbo when the engine starts Try doing four things to avoid this possible prob lem One use a high quality twist bit and a slow speed drill about 500 800 rpm Two start with a small pilotbita...

Page 13: ...t the end of the Pyrometer Cable to the PCH Board first remove the screw and nut on theendofthepyrometerleads thenremovethescrewsfromthePyro1headsonthePCHBoard Use those screws to secure the Pyrometer...

Page 14: ...ort 2 Mainharnessport themainharnesswillplugintotheMiniMaxxandintothisportduringinstallation 3 Power wire port thepower wire will runfromthis port tothe vehicle fuse box during installation Plugintoth...

Page 15: ...ove the fuse indicated in the pictures and insert the fuse jack Make sure that the fuse jack is placed onthedeadsideofthefusetoensurethattheMiniMaxxisprotectedbythefuse Useavoltmetertoverify the dead...

Page 16: ...ndoftheHDMIcableupthroughthevehicledashonthedriverssidesothattheendof thecableemergesfromthedashnearthevehicleA pillar Itmaybenecessarytotemporarilyremove thevehicleweatherstrippinganddashpaneltoachie...

Page 17: ...n 6 OtherMiniMaxxFeatures Section 7 VehicleSpecificFeatures Section 8 UnpluggingtheHeadUnit Section 1 BUTTON NAVIGATION MiniMaxxOPERATION Press the top left button to enter the Main Menu also use this...

Page 18: ...wnloadonitfromtheMiniMaxxthatis currentlyinstalledonthatvehicle Thisoptionisusedtoinstallupdatedorcustomtuning Updatedand CustomtuningcanbedownloadfortheH SPerformancewebsite Returnavehicletostock Toc...

Page 19: ...d MPH RPM RPM Coolant F Throttle X Menu MPH 0 30 60 120 90 Power Level Setting not available until download is installed Press any of the four buttons on the left that coincide with the four vehicle p...

Page 20: ...rea simply press one of the four buttons next the preferred vehicle parameter By pressing and holding the button next to your displayed gauge you can change the display style in the large gauge area M...

Page 21: ...Up Down Buttons to page up and page down through all the Main Menu options Thesebuttonsareused toenterintothesub menusfromthemain menuandmayalsobe usedtoselectadditional itemswheninthesub menus Thisbu...

Page 22: ...r defueling temperature Engine Coolant Temp Level Boost Level Go Back DEFUEL MENU Transmission Temperature Oil Temperature Pyro 1 Temperature Level Pyro 2 Temperature Level to Main Menu Setting 600 F...

Page 23: ...fuel parameter off press the bottom left button Go Back PYRO1 to Defuel Menu Set Deful Level The selected defuel value for PYRO 1 is displayed in the box below Selected OFF DEFUEL OFF DEFUEL ON Go Bac...

Page 24: ...e 1 is highlighted in black When a gauge location is selected it is highlighted in black on the left and it also appears above the vehicle parameter selection box Section 6 Other Mini Maxx Features Th...

Page 25: ...ese buttons to adjust the backlight brightness level Change Background Color Use the up and down buttons to select a background color The Mini Maxx background will preview each color background as you...

Page 26: ...ng will automatically stop when you have reached 1 4 mile Test results and fastest times will be stored and viewable at any time 0 60 MPH performancetest When selecting Start Test make sure that you a...

Page 27: ...Cs on the Mini Maxx screen Once it displays the DTCs value and description on the screen it will allow you to erase the DTCs from the vehicle If no DTCs are displayed you can simply press the Go Back...

Page 28: ...y settings press the up button to select yes to keep current settings back out of this menu by pressing the go back button or by pressing the down button to select no Go Back GO TO DEFAULT to user opt...

Page 29: ...nternetupgrades Itistheprimary meansofperforminginternetupgradesfortheMiniMaxx IncaseaMicroSDCardislostorbroken anewMicroSDCardcanbepurchasedfromH SPerformance webupdates RemovetheMicroSDfromyourMiniM...

Page 30: ...f fuel injected under low boost conditions There are 5 different settings for Low Boost Fueling 0 Lowest Fueling Default 1 Low Fueling 2 Medium Fueling 3 Moderate Fueling 4 High Fueling Note Thelowboo...

Page 31: ...tires For the most accurate speedometer reading when using non stock sized tires it is best to measure the diameter of the tire using a tape measure rather than going by the printed tire size In addi...

Page 32: ...ou purchased an additional thermocouple For the most accurate EGT readings we recommend installing the pyrometer pre turbo where all runners collect on the exhaust manifold as seen below Note Someexha...

Page 33: ...cle The unit cannot be unplugged otherwise the Power Level will default to NO POWER Note ThePowerLevelratingslistedmaynotbeexactforyourparticular vehicle Thelistedratingsapplytotheout of the boxtuning...

Page 34: ...nplugtheEGRThrottleControlValvewiringharness TheharnessisLIGHTGRAYincolorand islocatedonthebacksideoftheThrottleControlValveAssembly Itisnotdirectlyvisiblewhen lookingattheassemblyfromabove Onsomevehi...

Page 35: ...ers seat belt system This feature will not dis able the seat belt light Auto Door Lock Enable Disable the automatic door locking when the vehicle reaches certain speeds Unlock Driver Door Enable Disab...

Page 36: ...collect on the exhaust manifold as seen below Note Someexhaustmanifoldshaveadividerdownthecenterofthe collectorsoit sgenerallynotagoodideatodrillrightinthecenter shift toeitherside1 4 anddrillthere Fo...

Page 37: ...m downloadsmayresultindifferent ratingsandcanbefoundatwww hsper formance com mini maxx downloads DPF Selection TheDPForDieselParticulateFilter ispartofthefactoryexhaust systemonthe6 7LCummins H Soffer...

Page 38: ...is there is usually an additional NOX sensor as well as a UREA system that needs to be unplugged when running DPF REMOVED tuning The UREA system must at least be unplugged but can be completely remove...

Page 39: ...gnon stocksizedtires itisbestto measurethediameterofthetireusingatapemeasureratherthangoingbytheprintedtiresize Inaddition usingaGPSisagreatwaytodialinyourfactoryspeedometer Enteringalargertire sizewi...

Page 40: ...our vehicle while in Park or Neutral using your H S tuning device Choose the desired idle speed and select Set to set the idle speed to the chosen RPM Idle speed can be adjusted from 700 RPM to 1500 R...

Page 41: ...post turbo we usually recommend doing so in the cast elbow connected to the turbo as seen below Note Post turboEGTreadingscanbeupto400degreescoolerthan pre turboEGTreadings Keepthatinmindwhenmonitorin...

Page 42: ...rentlyavailableforthe2003 20076 0LPowerstroke Thismaychangesobesuretovisitwww hsperformance comforproductupdates This option allows for the re calibration of the factory speedometer to adjust for non...

Page 43: ...ngatest lightormultimeter Ifpossible findonethatstayshotduringenginecranking Pyrometer EGT Location If you are installing an optional H S pyrometer kit on your 6 0L Powerstroke you have the option of...

Page 44: ...must Accept our DPF Disclaimer in order to continue with the Install Download process DPF Exhaust Sensors When running DPF PRESENT tuning it is required that all sensors located in the exhaust system...

Page 45: ...6 4L Powerstrokes are equipped with aTPMS orTire Pressure Monitoring System from the factory This system is designed to alert the driver of a problem with the vehicles tire pressures but is often a n...

Page 46: ...liftblocksundertherearleafpack itisHIGHLYRECOMMENDEDtoinstall tractionbars Withanyaddedhorsepower failuretodosomayresultinharshshiftingandmaycausepremature transmissionand ordrivelinedamage Keyed Igni...

Page 47: ...L Powerstroke H S offers tuning that allows the DPF to be left in place or removed completely If you are planning on leaving the exhaust system stock with the DPF in place you will select PRESENT If y...

Page 48: ...D tuning The UREA system may also be left plugged in with no ill effects EGR Unplug Delete If you are installing H S DPF REMOVED tuning you must unplug the EGR system on your 2011 2012 6 7L Powerstrok...

Page 49: ...e Tire Size Calibration menu TPMS Adjustability Disable Many 2011 2012 6 7L Powerstrokes are equipped with aTPMS orTire Pressure Monitoring System from the factory This system is designed to alert the...

Page 50: ...smission ALWAYS follow posted speed limits Do NOT at tempt runs in adverse weather conditions such as snow ice rain wind or any other conditions that may affect your vehicles traction or impair your v...

Page 51: ...rt 302202 For those not wanting to get rid of the entire EGR system just yet this is a cheap easy way to get accurate EGT readings This kit includes two block off plates one for the EGR exhaust inlet...

Page 52: ...52 Mini Maxx Installation Manual www hsperformance com...

Page 53: ...he DPF in place you will select PRESENT If you have already removed the DPF or if you plan on remov ing the DPF immediately after installing your H S tuning device you will select REMOVED If you selec...

Page 54: ...ause the factory speedometer to read higher while entering a smaller tire size will cause the factory speedometer to read lower The tire size can be ad justed from 25 to 60 This option can only be adj...

Page 55: ...n sometimes create communication issues between the Mini Maxx and the vehicles ECM To eliminate these problems we highly recommend tapping into a 12V keyed ignition source to supply power to the Mini...

Page 56: ...just the Power Level select Change Power Level from the Main Menu and follow the on screen instructions thismaychangesobesuretovisit www hsperformance comforproductupdates Note ThePowerLevelratingslis...

Page 57: ...ompletely with the factory exhaust if desired On the 6 6L LML Duramax there are usually 3 EGT Sensors 1 NOx Sensor 1 UREA Injector and 1 Pressure Sensor The DPF Pressure Sensor is located under the be...

Page 58: ...a complete EGR delete Failing to do so may result in erratic engine operation and loss of power Please follow these instructions carefully to unplug and disable the EGR system 1 Unplug 3 EGR harnesses...

Page 59: ...ommend performing aTransmission Reset Relearn procedure after installing H S tuning to help the transmission perform correctly with the added horsepower The transmission will eventually learn over tim...

Page 60: ...ng12Vignitionpowerfromthepicturedsource youmayneedtofindanother12Vkeyedignitionsourceusingatest lightormultimeter Ifpossible findonethatstayshotduringengine cranking Pyrometer EGT Location If you are...

Page 61: ...a few drive cycles 2010 2012 6 7L Dodge Cummins If you unplug your head unit your truck will default to the No Power setting within a few drive cycles 2003 2007 6 0L Ford Powerstroke If you unplug you...

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