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SERVICE NOTES 

Summary of Contents for HDNR 7+4

Page 1: ...384 5463 MARSHFIELD WISCONSIN 54449 WARNING HSMFG0416 READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THISEQUIPMENT UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS INJURY OR...

Page 2: ...fety Signs 6 Danger Warning Signs 7 8 Warning Owner Must Read and Understand 9 Warning Emergency Stop 10 Bolt Torque Chart 11 Set Up Assembly 12 Transporting 13 Preparing for Operation 14 15 Operation...

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Page 5: ...tor Inspection Date Serial Number Dealer s Name ______________________________ By ___________________________________ Signature of Original Buyer ______________________________________ Date __________...

Page 6: ...INTENTIONALLY LEFT BLANK 4...

Page 7: ...D TAKE TIME TO BE CAREFUL REMEMBER THE CAREFUL OPERATOR IS THE BEST OPERATOR MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAG...

Page 8: ...ed of this implement Regardless of the maximum speed capability of the tractor being used to tow this implement do not exceed the implement s maximum transport speed Exceeding the implements maximum t...

Page 9: ...AGE BOX WHEN BEING OPERATED AS A REAR UNLOAD 1494Q DO NOT GO NEAR LEAKS s High pressure oil easily punctures skin causing serious injury gangrene or death s If injured seek emergency medical help Imme...

Page 10: ...AD UNDERST T TAND THE MANUF F SERIAL NUMBER UNDERST T TAND ALL SAFETY W W WARNINGS AND FUNCTION OF CONTROLS KEEP SAFETY DEVICES IN PLACE AND WORKING KEEP YOURSELF AND OTHERS WELL CLEAR OF P P PARTS D...

Page 11: ...ration CHECK frequently to be assured that the emergency stop mechanism is in proper operating condition KEEP hands feet and clothing away from beaters when they are revolving LOOSE or floppy clothing...

Page 12: ...stop panel rearward A or pulling the trip cables B will stop cross conveyor beaters and main apron 2 Activating emergency stop only stops box functions The PTO shaft will continue to rotate 3 Keep exc...

Page 13: ...11...

Page 14: ...ew Torque Value page to identify 1 Check the Forage Box for proper assembly and adjustment Make sure that all bolts are tightened 2 Properly lubricate the Forage Box before operating Refer to Lubricat...

Page 15: ...beyond the back of the Forage Box when transporting the unit on a public highway consider obtaining and installing a rear view mirror on your tractor with a wide load mounting bracket Transport light...

Page 16: ...not more than 14 inches below PTO shaft 3 Hitch point of drawbar at least 13 inches but not more than 22 inches above ground level 4 When unloading keep the hitch point of the drawbar and PTO shaft in...

Page 17: ...forage box as a rear unload When the tractor hydraulics are activated and the rear drive shaft turns knurled gears flip latches open to allow rear door to swing free Upon completion of unloading chec...

Page 18: ...Guards Shields Whenever possible and without affecting the operation of the Forage Box guards shields and or hinged shields have been used on this equipment to protect potentially hazardous areas In...

Page 19: ...MAIN APRONS WHEN CROSS CONVEYOR IS FULL OF MATERIAL OR DAMAGE TO FORAGE BOX WILL RESULT 7 When beaters are clear of material move control lever to apron speed position Variable speed drive offers you...

Page 20: ...orage Box is not going to be detached from the tractor hoses can stay connected for the next load 9 Check rear door to make sure it is securely latched LOCKED POSITION UNLOCKED POSITION REAR DOOR LOCK...

Page 21: ...in after the first few loads The Main Feeder Aprons should be at proper tension at all times Tighten the full threaded bolts A to adjust aprons to approximately With the 1st apron slat at the rear of...

Page 22: ...ted by two shear bolts located in the drive sprocket and shear hub assembly located at the right hand end of cross conveyor Two spare shear bolts are provided Always determine the cause of failure and...

Page 23: ...engage disengage clutch is properly adjusted when there is 1 8 inch of clearance between clutch jaw A and engaging pin B when control lever is in the disengage position Basic adjustment can be made b...

Page 24: ...t control rod B so hole in control yoke and rod align then one additional turn 7 Replace bolt Allow sufficient play when tightening so control rod pivots 8 Place control lever in beater disengage posi...

Page 25: ...oks secure top beater to center beater See picture below 7 Wrap chain around bar of third beater and top bar of second beater Secure chain together as tight as possible to eliminate beaters from rotat...

Page 26: ...Shut off tractor and remove ignition key 2 Disconnect PTO and or hydraulics from tractor and place in appropriate hanger 3 Securely block rear door open to prevent accidental closure or entrapment 4...

Page 27: ...S FOLDED DOWN FOLDED UP 12 24 FOLD DOWN EXTENSION Extension folds down for easy access to blower and folds up for road and field travel HYDRAULIC DRIVE Hydraulic drive unit easily mounts and dismounts...

Page 28: ...on gearbox filled to the oil level plug in cover of gearbox using 85W140 lubricant Beater Drive Gearbox Keep the beater drive gearbox filled to the center of the shafts Use 80W90 lubricant DRIVE CHAIN...

Page 29: ...ft bushings 6 beater bearings one at each end of each beater sealed bearings DO NOT over grease J 1 one on left hand main apron drive shaft bushing K 8 one on each main apron rear idler sprocket L 1 o...

Page 30: ...93020 93366 1043185 5896C 1033185 1202177 DCRED 1494C 56842 11211176 31300 DESCRIPTION Warning Do Not Operate Door Locks Warning Do Not Remove Shields Warning Emergency Stop Function Warning Operator...

Page 31: ...29 DECAL LOCATION Q C P M O GG I LL HH E KK B D F G H J L K R Z X U R A L Z A T BB A Behind Shield T BB JJ K B II AA CC U CC B FF V MM N...

Page 32: ...ld All service parts should be ordered through your authorized H S dealer They will be able to give you faster service if you will provide them with the following 1 Model Serial number is located in t...

Page 33: ...439 20 Longitudinal Cord 4 WIRE Mounting Brackets Optional Tractor Cord 6 S346 7 S317 8 69908 Light Module PB239 16 Complete Light Assembly Less Optional Tractor Cord PB240 18 Complete Light Assembly...

Page 34: ...32 FIGURE 2...

Page 35: ...Stop Panel 15 S12 Gearbox Brace 16 S13 Return Pan End 17 S14 Cross Apron Pan End 18 S353 Front Main Panel 19 S16 Cross Apron Pan 20 S356 Return Pan 21 S18 RH Return Pan Angle 22 S19 LH Return Pan Angl...

Page 36: ...34 FIGURE 3...

Page 37: ...3 8 x 2 3 8 Square Key 31 ST10 Apron Drive Chain 56 Pitches 80 32 S40 Chain Tightener 33 S41 Bushing 34 S42 1st Beater Sprocket 60T 20T 35 S43 Drive Shaft Brace 36 S44 Bushing 37 PB192 Apron Drive Sp...

Page 38: ...36 FIGURE 4...

Page 39: ...itch 50 21 K101 Tightener Sprocket 17T 22 S82 Sprocket 24T 23 ES10 5 16 x 3 I Bolt 24 ST36 Spring 25 S459 Tightener Bracket 26 S391 Shear Hub 27 S392 Sprocket 24T 28 S393 Bronze 29 K89 Idler Sprocket...

Page 40: ...38 FIGURE 5...

Page 41: ...6 Beater Clutch Sprocket 33 S117 Beater Clutch Bushing 34 S118 Beater Shield Top 35 S119 Beater Side Shield NOTE Means Not Shown ITEM PART NO DESCRIPTION 36 S120 Main Side Shield 37 D58 Shield Angle 3...

Page 42: ...40 FIGURE 6...

Page 43: ...ing 31 IFB56 Drive Shaft Shield 32 23N122 Drive Sprocket 4 33 PB194 Drive Shaft 34 PB83 Latch Sprocket 35 PB138 Rear Shaft Shield 36 PB57 Latch Bracket RH 37 PG58 Latch Bracket LH 38 PB61 Latch Pivot...

Page 44: ...FIGURE 7 42...

Page 45: ...4 IFB53 Top Rear Brake 5 IFB54 Cross Front Brake 6 IFB125 LH Rear Stake 7 IFB126 RH Rear Stake 8 IFB127 Front Stake 9 IFB93 IFB91 IFB63 LH Top Rail 10 IFB105 IFB103 IFB101 Expanded Metal Screen LH IF...

Page 46: ...44 FIGURE 8...

Page 47: ...g 15101 7 3G5 Gear 8 3G1 Gearbox Housing 9 3G2 Gearbox Gasket 10 3G20 Fill Plug 11 3G3 Cover 12 X2 Dust Cap 13 3G11 Nut 14 5B10 1 4 x 1 Woodruff Key 15 S134 Gearbox Front Shaft 16 S135 1 4 x 1 1 4 Squ...

Page 48: ...46 FIGURE 9...

Page 49: ...w Round Ends 11 S139 Worm Gear Side Shaft 12 S437 3 8 x 1 3 8 Square Key w Round Ends 13 G65 Plug 3 8 14 5B10 1 4 x 1 Woodruff Key 15 S140 Worm Gear Front Shaft 16 L3G24 Gearbox Bearing 15113 17 G115...

Page 50: ...chine Half 4 S375 W Repair Kit 5 S376 Yoke and Tube 6 24N26 Bearing Retainer 7 S206 Nylon Bearing 8 S397 Inner Guard Includes Cent Item 6 14 9 S377 Tractor Half PTO 10 S398 Outer Guard Includes Item 6...

Page 51: ...OWN KIT ITEM PART NO DESCRIPTION 1 12V45 1 2 x 1 1 2 GR 5 Bolt 2 K68 1 2 Flat Washer 3 R11 1 2 Top Lock Nut GR 5 4 S322 1 4 Chain 30 1 4 Long 5 S323 Tie Down Bracket T9B Tie Down Kit Complete NOTE Mea...

Page 52: ...50 FIGURE 12...

Page 53: ...0 3 8 Nut 23 B68 3 8 Lockwasher 24 S355 3 8 Jam Nut 25 K25 3 8 Locknut 26 16SV91 1 2 x 3 1 4 Bolt GR 5 27 R11 1 2 Top Locknut 28 5B10 1 4 x 1 Woodruff Key 29 3 8 Setscrew 30 5 16 Setscrew 31 A14 3 8 N...

Page 54: ...52 FIGURE 13...

Page 55: ...21 Connector Link 13 S243 Main Shell 14 S244 Extension Brace 15 S245 Chain Slide Assembly 16 A34 Washer 17 F52 Bolt 1 2 x 2 GR 5 18 S246 Extension Shell Hinge 19 S247 Extension Washer 20 S248 Pan Exte...

Page 56: ...5 T116 5 16 Nut 6 12V66 5 16 x 3 4 Bolt 7 3G22 5 16 x 1 3 4 Expansion Pin 8 S411 Secondary Drive 9 S460 Male Female Tee 5604 12 10 S463 Primary Drive 11 PB185 Check Valve 12 S435 5 16 Set Screw 13 LW1...

Page 57: ...Lockwasher 12 X67 3 8 Flat Washer 13 5 16 Set Screw 14 S463 Primary Drive 15 S386 Motor Unit Mount Pin 16 S384 Hydraulic Motor Mount 17 DF1A Hydraulic Motor Super 7 4 ST88 Hydraulic Motor Twin Auger 1...

Page 58: ...56 SERVICE NOTES...

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Page 60: ...H S MFG CO products approved for the FEMA SEAL OF QUALITY...

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