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AI-007 operation manual

Issue 1 12.10.10, HMI version 13, plc version 29

P.13 of 43

> Identification of Components (cont.)

>> Main Air Filter Assembly

>> Compressed air ON/OFF Switch

1

main compressed air pressure regulator

2

main compressed air pressure gauge

3

water filter reservoir

4

compressed air ON/OFF switch

4

1

2

3

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Summary of Contents for AI-007

Page 1: ...hk e service hh com hk t 852 24813068 f 852 24813727 Room 1117 11 F Asia Trade Centre 79 Lei Muk Road Kwai Chung N T Hong Kong AI 007 Hot Air Sealing Machine Operation Manual is powered by H H Asia Gr...

Page 2: ...ioning Assembly Rear Main Air Filter Assembly Compressed air ON OFF Switch Pressure Adjustment Panel Power ON OFF Switch Principle of Seam Sealing Preparation for Installation Control Method Touch Scr...

Page 3: ...h Foot Hold Differential Speed Individual Program for Start Middle End of Tape Digital Tensioner Power Save Mode Parameter Lock Maintenance Preventative Procedures for Replacing Parts Trouble Shooting...

Page 4: ...utions Regarding to Safety Please observe these safety tips for a safe efficient and injury free operation of your equipment By strictly following all instructions contained in this manual you will ce...

Page 5: ...AI 007 operation manual Issue 1 12 10 10 HMI version 13 plc version 29 P 4 of 43 Precautions Regarding to Safety cont...

Page 6: ...AI 007 operation manual Issue 1 12 10 10 HMI version 13 plc version 29 P 5 of 43 Name Plate...

Page 7: ...ay Built on pure digital platform and designed for the professional users AI 007 incorporated many new features that makes seam sealing much easier than before Operators are recommended to have basic...

Page 8: ...al Compressed Air 0 4 0 6Mpa Air Consumption 100 L min max Sealing Speed 1 60 ft min Nozzle Temperature 50 800 C Nozzle Unit 22 0 mm standard other optional Upper Roller Width 25 4 mm Lower Roller Wid...

Page 9: ...ollers ideal for reducing stretch fabric puckering Digital tape releaser for stable operation Large size color operator interface Power saving mode Separate program for tape start tape middle tape end...

Page 10: ...sion 29 P 9 of 43 Identification of Components Front View 1 heater body 2 lower pedestal 3 adjustable floor stand 4 left foot pedal 5 right foot pedal 6 main control box 7 emergency push button 8 powe...

Page 11: ...rsion 13 plc version 29 P 10 of 43 Identification of Components cont Rear View 1 transport caster 2 water filter assembly 3 motor driver box 4 distribution box 5 tape spool 6 tape tensioner 7 pneumati...

Page 12: ...3 Identification of Components cont Cutter Assembly Heater Positioning Assembly front 1 tape clamp 2 movable lower cutter blade 3 presser roller 4 tape stabilizer 5 upper nip roller 6 lower nip roller...

Page 13: ...e 1 12 10 10 HMI version 13 plc version 29 P 12 of 43 Identification of Components cont Heater Positioning Assembly rear 1 auxiliary heater swing cylinder 2 hot air exhaust duct 3 nozzle bit 4 nozzle...

Page 14: ...plc version 29 P 13 of 43 Identification of Components cont Main Air Filter Assembly Compressed air ON OFF Switch 1 main compressed air pressure regulator 2 main compressed air pressure gauge 3 water...

Page 15: ...P 14 of 43 Identification of Components cont Pressure Adjustment Panel Power ON OFF Switch 1 nozzle air pressure regulator 2 nozzle air pressure gauge 3 nip roller pressure gauge 4 nip roller pressur...

Page 16: ...called sealing speed During sealing hot air is being blown out from the nozzle The hot air that actually reaches the surface of the tape is a mixture of hot air from the nozzle and surrounding air he...

Page 17: ...ree up all machine movements 4 Connect the power plug to a suitable outlet with at lease 15A capacity 5 Locate the air hose supplied with the machine Connect one end to the inlet of the water filter a...

Page 18: ...he design of these pedals is such that they can be operated either individually or in combination to achieve a number of preset tasks by the operator s feet alone As a result the operator s hands are...

Page 19: ...ording to the operational situations These parameters are arranged in different menu pages on the touch screen control panel according to their functionality The structure of the menu page arrangement...

Page 20: ...y identification Right arrow buttons are for navigating in the operation menu group Down arrow buttons are for navigating in the support menu group Please note that page main is the hub of the menu ne...

Page 21: ...adjust corresponding pressure pull out the adjusting knob by one notch turn the knob clockwise or anti clockwise to increase or decrease the needed pressure accordingly When finished lock the air regu...

Page 22: ...and shut down procedures are extremely important to the well being of AI 007 please take steps to follow the procedures described Location of power ON OFF switch Location of main air supply ON OFF swi...

Page 23: ...he preferred language The display will store this selection even the power is off Shut down Procedures WARNING Please follow the shut down procedures strictly to avoid damage to the heater Always cool...

Page 24: ...ration Temperature Sealing Speed Pressure Adjustment Please note the locations of basic parameters that you need to set before operating the machine Refer to the corresponding sections for detail expl...

Page 25: ...AI 007 operation manual Issue 1 12 10 10 HMI version 13 plc version 29 P 24 of 43 Basic Operation cont Nozzle Position Adjustment 2 1 3 4...

Page 26: ...9 P 25 of 43 Basic Operation cont Nozzle Position Adjustment cont 1 nozzle position left right adjustment 2 nozzle position up down adjustment 3 nozzle left right adjustment locking screw 4 nozzle up...

Page 27: ...t foot pedal put the tape and the sewn seam in the center and release the left foot pedal so that the upper nip roller presses on the tape and seam tightly Collect the seam with both hands until the s...

Page 28: ...cont Tape Loading Load the tape on the spool and route the tape thru the tape dispenser as shown below Make sure the adhesive side of the tape is facing the operator when installing the tape Next gui...

Page 29: ...ved to a position farther away from the operator This gives a cleaner look at the cutter opening for a more convenient tape loading This is also safer as the chance of getting burn by the nozzle is mi...

Page 30: ...sealing still exist in day to day production The AI 007 hot air sealing machine is engineered to make seam sealing much easier than before Unique features allow you to fine tune sealing conditions in...

Page 31: ...on is not enabled the upper roller will come down after the tape is fed Foot Hold This feature is used to control the after cut sequence To enable this function press the corresponding button until of...

Page 32: ...ifferential speed setting 100 roller is running at a faster speed than the upper roller If differential speed setting 100 roller is running at a slower speed than the upper roller The range of percent...

Page 33: ...action or path is controlled by two cylinders One is for left right direction and the other one is for far near direction Hence the action is duplex This feature significantly improves the seam seali...

Page 34: ...espective area in the seam tape graphic symbols as illustrated below 1 upper roller symbol 2 fabric symbol 3 seam tape symbol 4 tape section programming indicator 5 air nozzle symbol On the individual...

Page 35: ...AI 007 is equipped with a built in digital tensioner to release the seam tape from the tape spool Route the tape exactly as shown in the below diagram 1 drive roller 2 swing sensor 3 tape stabilizer 4...

Page 36: ...ricity during operation The Power save mode enables the machine to turn off the heater after 10 minutes of idling therefore reducing the electricity cost Parameters Lock The machine settings can be pr...

Page 37: ...OFF immediately Check the speed of the nip roller cylinder Adjust the speed by the air speed regulators located under the touch screen control panel if necessary Visually inspect all the electrical a...

Page 38: ...is essential for the sensor to measure the air temperature correctly Heater Element Remove the heater top cap and the heater securing mount to locate the heater element Carefully pull the element off...

Page 39: ...to be replaced when there are signs of torn or excessive worn in order to maintain the consistence of quality of the finished product Replace the rollers as shown in the illustration below Please cho...

Page 40: ...nnection Faulty temperature controller Replace PCB in the main electrical box Thermocouple extension wire short circuit Find the location and fix Thermocouple not installed in proper position Check th...

Page 41: ...eration manual Issue 1 12 10 10 HMI version 13 plc version 29 P 40 of 43 Appendix A Nozzle Air Flow Cross Reference Table Nozzle air pressure Mpa Air flow L min 0 05 35 0 06 38 0 07 40 0 08 42 0 09 45...

Page 42: ...AI 007 operation manual Issue 1 12 10 10 HMI version 13 plc version 29 P 41 of 43 Appendix B Electrical Scheme...

Page 43: ...AI 007 operation manual Issue 1 12 10 10 HMI version 13 plc version 29 P 42 of 43 Appendix C Wiring Scheme...

Page 44: ...AI 007 operation manual Issue 1 12 10 10 HMI version 13 plc version 29 P 43 of 43 Appendix D Pneumatic Scheme...

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