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SERVICE MANUAL

NSX-AJ800
NSX-SZ800

COMPACT DISC STEREO SYSTEM

S/M Code No. 09-013-443-5R1

REVISION

BASIC CD MECHANISM : BZG-5 ZD3N1M
BASIC TAPE MECHANISM: 2ZM-3MK2 PR4NM/
6ZM-3 PR4NM

• This Service Manual is the “Revision Publishing” and replace “Simple Manual”
NSX-AJ800/SZ800<U,LH>, (S/M Code No. 09-012-443-5T1).

• If requiring information about the CD mechanism, see Service Manual of
BZG-5 (S/M Code No. 09-00C-353-3N2).

NSX–AJ800

FRONT

SPEAKER

SYSTEM

SX–NAJ801

CX–NAJ800

REMOTE

CONTROLLER

RC–BAS01

CASSEIVER

NSX–SZ800

SX–WNSZ800

CX–NSZ800

TAPE

MECHANISM

6ZM–3 PR4NM

2ZM–3MK2

PR4NM

SATELLITE

SPEAKER

SX–S85

Summary of Contents for CX-NAJ800

Page 1: ...e Manual is the Revision Publishing and replace Simple Manual NSX AJ800 SZ800 U LH S M Code No 09 012 443 5T1 If requiring information about the CD mechanism see Service Manual of BZG 5 S M Code No 09 00C 353 3N2 NSX AJ800 FRONT SPEAKER SYSTEM SX NAJ801 CX NAJ800 REMOTE CONTROLLER RC BAS01 CD CASSEIVER NSX SZ800 SX WNSZ800 CX NSZ800 TAPE MECHANISM 6ZM 3 PR4NM 2ZM 3MK2 PR4NM SATELLITE SPEAKER SX S8...

Page 2: ... Hz 15000 Hz Recording system AC bias Heads DECK 1 playback x 1 DECK 2 recording playback x 1 erase x 1 CD PLAYER Laser Semiconductor laser l 780 nm D A converter 1 bit dual Signal to noise ratio 85 dB 1 kHz 0 dB Harmonic distortion 0 05 1 kHz 0 dB FRONT SPEAKERS SX NAJ801 only for NSX AJ800 Speaker system 3 way bass reflex magnetic shielded Speaker units Woofer 160 mm 63 8 in cone Tweeter 60 mm 2...

Page 3: ...tsättas för osynling laserstrålning som överskrider gränsen för laserklass 1 CLASS 1 LASER PRODUCT KLASSE 1 LASER PRODUKT LUOKAN 1 LASER LAITE KLASS 1 LASER APPARAT PROTECTION OF EYES FROM LASER BEAM DURING SERVICING CAUTION Use of controls or adjustments or performance of proce dures other than those specified herin may result in hazardous radiation exposure ATTENTION L utillisation de commandes ...

Page 4: ...power 2 2 2 2 2 Confirm that the main power is turned on and the HOLD terminal of the MICROCOMPUTER keeps the H level or not 3 3 3 3 3 When the HOLD terminal is L level the abnormality detection circuit is judged to be working correctly and the MICROCOMPUTER is judged to be good 1 Forced discharge of electrolytic capacitor of power supply block When repair is going to be attempted in the set that ...

Page 5: ...ds of the electrolytic capacitor C113 that is connected to VDD of the MICROCOMPUTER with tweezers 3 3 3 3 3 Connect the AC power cord again If the MICROCOMPUTER returns to the normal operation the MICROCOMPUTER is good Note The reference number or MICROCOMPUTER pin number of transistor Q110 and electrolytic capacitor C113 can change depending on the models Be sure to check the reference numbers on...

Page 6: ...he following procedure 1 Remove the FFC 1 and the three screws 2 Then remove HLDR MECHA ASSY 2 Remove the eight screws 1 and remove the PWB FR 2 3 Remove the three FFC 1 2 3 4 Remove the two screws 1 and remove the HLDR PANEL 2 2 Then remove PANEL MOVE 2 ASSY 3 5 Remove the screw 1 and the HLDR PANEL 2 Then remove PANEL MOVE 1 ASSY 3 ...

Page 7: ...VE 1 ASSY 1 and remove the PANEL MOVE 1 F 3 2 Remove the claw 1 and remove the PWB M OPE PANEL 2 3 Note when Re installing the HLDR MECHA ASSY Re installing the HLDR MECHA ASSY after the PANEL MOVE is closed Re install it in a way that the LEVER SW of the HLDR MECHA ASSY is located beneath the PANEL MOVE 1 ASSY ...

Page 8: ...010 759 080 C CAP U 0 1 25F C11 87 010 759 080 C CAP U 0 1 25F C12 87 010 759 080 C CAP U 0 1 25F C21 87 A12 780 090 CAP E 4700 35 M 85 SKR C22 87 A12 780 090 CAP E 4700 35 M 85 SKR C31 87 A12 091 080 CAP E 10 50 SMG C32 87 012 286 080 CAP U 0 01 25 C33 87 A12 062 080 CAP E 100 10 SMG U C34 87 A12 072 080 CAP E 100 25 SMG C35 87 A12 071 080 CAP E 47 25 SMG C36 87 010 381 080 CAP ELECT 330 16V C38 ...

Page 9: ... 87 010 831 080 C CAP U 0 1 16F C792 87 012 286 080 CAP U 0 01 25 C793 87 A12 090 080 CAP E 4 7 50 SMG C795 87 012 286 080 CAP U 0 01 25 C796 87 012 286 080 CAP U 0 01 25 C797 87 A12 091 080 CAP E 10 50 SMG C798 87 012 286 080 CAP U 0 01 25 C799 87 A12 077 080 CAP E 33 35 SMG C800 87 010 829 080 CAP U 0 047 16 C801 87 A12 089 080 CAP E 3 3 50 SMG C802 87 010 829 080 CAP U 0 047 16 C803 87 010 787 ...

Page 10: ...010 785 080 C CAP U0 015 25BK C153 87 A11 058 080 C CAP U 0 22 10 K B C154 87 A10 189 040 CAP E 220 10 C155 87 012 176 080 CAP 15P C156 87 012 198 080 CAP 180P C158 87 A10 039 080 C CAP U 470P 50 J CH C161 87 012 274 080 CHIP CAP U 1000P 50B C162 87 012 274 080 CHIP CAP U 1000P 50B C165 87 012 268 080 C CAP U 330P 50 B C166 87 010 552 040 CAP E 22 16 GAS C171 87 012 369 080 C CAP S 0 047 50F C172 ...

Page 11: ... 87 A90 095 080 SW TACT EVQ11G04M S348 87 A90 095 080 SW TACT EVQ11G04M S349 87 A90 095 080 SW TACT EVQ11G04M S350 87 A90 095 080 SW TACT EVQ11G04M S351 87 A90 095 080 SW TACT EVQ11G04M S352 87 A90 095 080 SW TACT EVQ11G04M S371 87 A91 991 010 SW RTRY REO12303PVB8H S OP PANEL C B CN302 87 A60 083 010 CONN 04P H 9604S 04F S303 87 A90 095 080 SW TACT EVQ11G04M S304 87 A90 095 080 SW TACT EVQ11G04M S...

Page 12: ...ESISTOR PART CODE 0 55 Resistor Code Dimensions mm Symbol 1 16W 1005 5 CJ 1 0 0 5 0 35 104 L t W TRANSISTOR ILLUSTRATION 2SA1235F 2SC2714O 2SC3052F CMBT5551 CMBT5401 KRA102S KRA104S KRA107S KRC107S RT1P141C E B C 2SA1980G 2SA933S CDA1585BC CSC4115BC KTA1266GR KTC3198GR E C B 2SB1342 2SD1933 FP1016 B C E 2SK2158 D S G E C B CC5551 2SJ460 2SK2541 S D G G D S 2SK2937 B C E 2SA1979O Y 2SA1981Y 2SC5342...

Page 13: ...WIRING 1 MAIN FAN 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 13 A B C D E F G H I J K L M N O P Q R S T U ...

Page 14: ... 14 SCHEMATIC DIAGRAM 1 MAIN 1 2 ...

Page 15: ...SCHEMATIC DIAGRAM 2 MAIN 2 2 TUNER 15 ...

Page 16: ...SCHEMATIC DIAGRAM 3 FAN 16 ...

Page 17: ...WIRING 2 FRONT MOTOR BOX SW 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 17 A B C D E F G H I J K L M N O P Q R S T U ...

Page 18: ...WIRING 3 M OP PANEL 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 A B C D E F G H I J K L M N O P Q R S T U ...

Page 19: ...WIRING 4 S OP PANEL 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 19 A B C D E F G H I J K L M N O P Q R S T U ...

Page 20: ...SCHEMATIC DIAGRAM 4 FRONT 20 ...

Page 21: ...WIRING 5 PANORAMA AMP 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 21 A B C D E F G H I J K L M N O P Q R S T U ...

Page 22: ...SCHEMATIC DIAGRAM 5 PANORAMA AMP 22 ...

Page 23: ...WIRING 6 PT U 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A B C D E F G H I J K L M N O P Q R S T U 23 ...

Page 24: ...SCHEMATIC DIAGRAM 6 PT U 24 ...

Page 25: ...WIRING 7 PT LH 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A B C D E F G H I J K L M N O P Q R S T U 25 ...

Page 26: ...SCHEMATIC DIAGRAM 7 PT LH 26 ...

Page 27: ...WIRING 8 DECK U 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A B C D E F G H I J K L M N O P Q R S T U 27 ...

Page 28: ...WIRING 9 DECK LH 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A B C D E F G H I J K L M N O P Q R S T U 28 ...

Page 29: ...IC BLOCK DIAGRAM 29 ...

Page 30: ...FL BJ815GNK GRID ASSIGNMENT AND ANODE CONNECTION 30 GRID ASSIGNMENT ...

Page 31: ... 31 ANODE CONNECTION ...

Page 32: ... D input 1 21 I KEY2 I Key A D input 2 22 I KEY3 I Key A D input 3 23 I PANEL SW I Panel OPEN CLOSE detect switch AD input 24 I JOG I Dial jog rotary encoder input 25 I SPEANA I Spectrum analyser level detection 26 I CDSW I CD mehca switch input 27 I WRQ I CD WRQ input 28 I TM BASE I Reference clock input for timer switch 29 I RMC I System remote control signal input L ACTIVE 30 41 G12 G1 O FL gri...

Page 33: ...P9 output 71 CAM2 P8 I O DECK2 CAM switch data input L ON FL segment P8 output 72 VDD4 Digital power supply pin 73 REB P7 I O DECK2 side B recordable switch L REC LH only FL segment P7 output 74 CST2 P6 I O DECK2 cassette detection switch data input L ON FL segment P6 output 75 M GEQ P5 I O Manual GEQ diode input LH only FL segment P5 output 76 R 1 P4 I O DECK R 1 diode input U only FL segment P4 ...

Page 34: ... CD CE O CD data chip enable output 98 I STEREO I DRF I Tuner stereo detect input RF radio frequency detect 99 O P DATA O Panorama IC data output 100 O CLK O PLL IC clock output Description Pin No Pin Name I O ...

Page 35: ...t L903 so that the test point is less than 9 dBµV 7 DC Balance Mono Distortion Adjustment Settings Test point TP3 TP4 DC Balance TP8 LCH TP9 RCH Mono Distortion Adjustment location L801 Input level 60 dBµV Method Set to FM 98 0 MHz and adjust L801 so that the voltage between TP3 and TP4 becomes 0 V 500 mV with minimum distortion 8 Output Level Check AM Settings Test point TP8 Lch TP9 Rch Input lev...

Page 36: ...tape and check that the output level of the test point is 110 mV 3 dB 5 REC PB Frequency Response Check DECK 2 Settings Test tape TTA 602 Test point TP8 Lch TP9 Rch Input signal 8 kHz 1 kHz 26 dB Adjustment location SFR451 Lch SFR452 Rch Method Apply a 1 kHz signal and REC mode Then adjust OSC attenuator so that the output level at TP8 TP9 becomes 10 mV Record and play back the 1 kHz and 8 kHz sig...

Page 37: ...ration STOP button Play button PAUSE button FF button RWD button REC REC MUTE button Display All indicators light READING Normal Normal CD TEST CD TEST All indicators light Function All FL indicators light LD illuminates all the time Focus search continuous operations 1 Spindle motor continuous kick Normal playback If TOC cannot be read focus search is continued Tracking servo OFF ON Each time PAU...

Page 38: ...11 8 12 55 10 9 7 15 I I A C FC303 1 2 3 4 5 6 a a 22 D A 17 13 14 14 20 21 40 36 37 37 39 38 38 A A G B A 16 18 19 23 21 27 24 41 FC103 FC201 LH FC202 U FC301 FC911 26 25 A A A A A A A 28 29 31 32 34 33 35 30 B b b 44 45 46 47 CON351 FC605 60 57 58 59 61 62 CON301 E E FC602 F 48 49 51 52 C C C A A H H H H G G 50 50 53 A A PLATE PT 85 PLATE PT 85 U 54 A A A A A A A c c A A J J F F LH ...

Page 39: ... LH LH 25 8B NF7 011 010 PANEL MOVE 2U U 26 8B NF7 220 010 SPR T OPEN 27 8A NF6 201 010 GUIDE FL 28 8B NF7 214 010 BELT SQ 1 8 113 5 29 8B NF7 213 010 PULLEY RELAY 30 8B NF7 212 010 GEAR RELAY 31 8B NF7 211 010 GEAR PANEL 32 8B NF7 217 010 LEVER SW 33 8B NF7 210 010 HLDR MECHA 34 84 ZG1 267 010 PULLEY LOAD MO 8 35 87 045 305 010 MOTOR RF 500TB DC 5V 2MA 36 87 NF4 216 010 HLDR LOCK 1 37 86 NF9 224 ...

Page 40: ... I K N I E PWB 2 3 4 5 6 7 8 9 10 11 21 12 13 4 2 3 4 15 16 60 19 7 6 8 9 10 11 12 54 54 13 4 17 18 49 20 22 23 b b e e a a c c 24 25 26 27 28 29 31 30 32 27 33 34 35 36 37 32 30 33 35 36 31 34 38 39 38 56 58 41 42 43 44 45 46 47 48 57 58 41 55 47 51 52 53 14 40 d d PLATE SHLD M3 SH 1 63 3 2 0 5 SLT MOTOR 50 ...

Page 41: ... 82 ZM1 217 410 REEL TABLE 33 82 ZM1 244 510 SPR C BT 34 82 ZM1 257 010 SPR T CAS 35 82 ZM1 242 010 LVR CAS 36 82 ZM1 243 010 LVR STOP 37 82 ZM1 240 110 LVR REC 38 82 ZM1 344 110 LVR ASSY PINCH R2 39 86 ZM3 204 010 SPR T PINCH S 40 82 ZM1 208 310 HLDR HEAD 41 82 ZM1 219 110 SPR T LINK 42 82 ZM1 210 110 GEAR H T 43 82 ZM3 353 010 SPR T HEAD 44 82 ZM1 207 910 GUIDE TAPE 45 82 ZM1 314 110 PLATE HEAD ...

Page 42: ...3 13 14 14 15 15 16 16 17 17 18 18 19 19 19 20 20 21 21 GEAR PLAY GEAR PLAY 23 23 24 24 26 28 28 PWB 27 29 38 29 30 29 38 32 31 29 30 31 32 58 59 10 33 33 34 35 35 36 57 37 37 39 43 43 39 40 40 41 42 22 42 44 45 46 47 48 49 50 51 52 53 54 55 47 48 49 50 51 44 46 9 52 53 54 55 A C B A C B D D E 56 PWB 58 25 PWB 60 60 ...

Page 43: ...ER N3 28 82 ZM1 255 310 SPR E LVR DIR 29 82 ZM1 217 410 REEL TABLE 30 82 ZM1 285 410 SPR C BT L 31 82 ZM1 333 210 PLATE LINK2 32 82 ZM1 222 310 LVR PLAY 33 82 ZM3 307 010 CUSH G DIA3 7 8 3 2 34 87 045 347 010 MOT SHU2L 70 35 82 ZM1 257 010 SPR T CAS 36 82 ZM3 340 010 SH BELT D2 37 82 ZM1 242 010 LVR CAS 38 82 ZM1 244 510 SPR C BT 39 82 ZM1 243 010 LVR STOP 40 82 ZM1 240 110 LVR REC 41 82 ZM1 264 0...

Page 44: ...ll it turning to clockwise direction until click sound comes out Remove the grill frame and four pieces of rubber caps by pulling out with a flat bladed screwdriver Remove the screws from hole where installed rubber caps Insert a flat bladed screwdriver into the position indicated by the arrows and remove the panel Re move the screws of each speaker unit and then remove the speaker units TOOLS 1 P...

Page 45: ...EL DUCT 4 8B NSH 008 010 PROTECTOR 5 8B NSH 602 010 SPKR W 160 35 4 6 8B NSK 604 010 SPKR T 60 SPEAKER PARTS LIST SX WNSZ800 YLSL KANRI NO REF NO DESCRIPTION PART NO 1 8B NS7 001 010 PANEL FR 2 8B NS7 002 010 PANEL SP A 3 8B NS7 003 010 PANEL SP B 4 8B NS7 004 010 PANEL DUCT 5 8B NS7 005 010 PANEL BA A 6 8B NS8 007 010 PROTECTOR M 7 8B NS7 602 010 SPKR W 200R 35 4 8 8B NS8 604 010 SPKR M 100W 9 88...

Page 46: ...2 11 IKENOHATA 1 CHOME TAITO KU TOKYO 110 JAPAN TEL 03 3827 3111 Printed in Singapore 9820572 0251431 ...

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