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Liquid injection applied with high temperature expansion valve:
Select the high temperature expansion valve, which can sense the discharge temperature with its remote bulb. This
can control the opening of expansion valve proportionally, and can reach the best cooling effect; it will control the
compressor discharge temperature at an optimal situation of around 80
°
C. It can also be installed with an additional
solenoid valve or service valve in front of the high temperature expansion valve for the maintenance purposes. The
solenoid valve will be opened while starting the compressor. The equilibrium tube of high temperature expansion valve
should be connected to the high-pressure side to counter the internal pressure.
However, when additional cooling in compression chamber like economizer operation, oil cooler application is used, or
when condensing temperature is low, discharge temperature may be kept low and liquid injection may not be turned on,
although motor load is severe and motor coil temperature is high. This may lead to motor failure. Therefore, in
applications mentioned above, Pt100 or Pt1000 for liquid injection to motor is recommended instead.
Figure 43 Liquid injection (high temperature type)
connected to motor
Figure 44 Liquid injection (high temperature type) to
compression chamber
b. Oil cooler applications
Compared to liquid injection applications, external oil cooler reduces the discharge temperature and at the same time
gives better efficiency. Oil cooler application can be classified into 3 types: cooling by refrigerant, cooling by ambient air,
cooling by cooling water. Oil cooler capacity can be calculated manually or using HANBELL selection software. When
calculating
manually, worst case operating conditions must be considered: minimum evaporating temperature,
maximum suction gas superheat, maximum condensing temperature and the operation mode.
Cooling by refrigerant:
The cooler uses refrigerant as the cooling medium. A basic refrigerant-cooled oil cooling system is shown in
Figure 45.
Figure 45 Oil cooling by refrigerant
In the oil cooler, solenoid
valve for refrigerant circuit
is controlled by oil
temperature of the oil outlet
of compressor.
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