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HANBAY Inc 

 

             User Manual MCx-xxxDC-2.00 

Page 5 of 7 

www.hanbayinc.com                       

  

     

Rev.2019.1

 

1 800 315 4461 

 

[email protected]

       

 

 

Torque Settings: 

 
Effect of power settings: 
To accommodate different valves and other applications with different torque requirements, the actuator can be 
set to apply different torque on the valve stem when in the seating mode.  Please see table on pg. 4 to select the 
power setting that is right for your application. 
The actuator will use 100% of available torque to try and reach maximum speed.  Current drawn will be limited 
proportionally to the DiP setting applied actuator will automatically slow down and deliver the maximum available 
torque for a given “Permanent Power Setting”. 

 
 

 
 
 
 
 

 
 
 
 
 
 
 
 

Appendix 

 

Calibration 
 

The calibration routine can be initiated by toggling DIP 9. This will cause the actuator to go through a series of 
movements to determine the proper open and closed position for the mounted valve. This function is useful if the 
actuators output gear was manually rotated while the actuator is powered down and can’t properly close and open. 

 
 

Troubleshooting: 
 

Upon noticing a problem, your first step should almost always be to recalibrate the actuator by switching DIP 9 on 
then off, all while the actuator is powered. This alone can solve basic problems. See above for instructions. 
 

If the actuator does not move, try following these steps:  

1) 

Re-calibrate the actuator. This will move the actuator regardless of what signal it is receiving.  

2) 

A sticking valve may be the problem. Remove the valve from the actuator, and re-test the actuator.   

3) 

Remove power. Re-check the wiring and the power/signal apparatus. Power actuator, and re-calibrate.       
If the problem persists, please call Hanbay for technical support.

 

 

 
 
 
 
 

Note: 66% setting and 100% setting may alter duty cycle:  

-

 

When operating above 66% power, Duty cycle is reduced to 50% - 25% maximum. At these 
levels, the electronics produce more heat which must be dissipated (depending on environmental 
temperature)  

 

Summary of Contents for MC DC-2.00 Series

Page 1: ...gs pg 5 Calibration pg 5 Troubleshooting pg 5 Appendix pg 6 7 Dimensions pg 6 Cable Installation pg 6 Part Number Breakdown pg 7 Installation Mounting Usually the actuator has to be mounted and supported as shown in the picture to the left Exceptionally and only if the application is vibration free and the tubing is minimum dia stainless the actuator may be suspended on the tubing itself Wiring Mo...

Page 2: ... schematic for Turck6 cable Otherwise if the Turck cable is not included in your actuator see pg 6 for more detailed wiring instructions Pin Colour Function 6 White 24VDC 5 Black Power Gnd 4 Pink Output TT2 3 Grey Output TT1 2 Blue Signal Input TT2 1 Brown Signal Input TT1 Connect the power The MCx xxxDC may be connected to voltages ranging from 12 24 VDC The power consumption will range from max ...

Page 3: ...o use a fast settling setting on a high torque valve will increase current consumption when holding position and cause heating of the motor DiP 1 DiP 2 Off Off Fastest settling Use only for low torque valves Off On Medium fast Typical setting On Off Medium slow Typical setting On On Slowest settling Use for high torque valves Connect the signal Locate the correct connection terminals as shown on t...

Page 4: ...Functionality of the MCx xxxDC Input 1 Pin 1 Input 2 Pin 2 Action taken High High Does not move Low High Moves in the right direction closes the valve High Low Moves in the left direction opens the valve Low Low Moves to midway point between open and closed The feedback from the MCx xxxDC is as follows Output 1 Pin 3 Output 2 Pin 4 Meaning High 4 5vDC Low 0 8vDC High High Actuator output is in cen...

Page 5: ...and closed position for the mounted valve This function is useful if the actuators output gear was manually rotated while the actuator is powered down and can t properly close and open Troubleshooting Upon noticing a problem your first step should almost always be to recalibrate the actuator by switching DIP 9 on then off all while the actuator is powered This alone can solve basic problems See ab...

Page 6: ...ht fitting from the actuator casing and insert the cable into it 4 Carefully insert the cable into the actuator base Mind the red motor cable and its plug into the board Moving the plug out of its fully inserted position may cause malfunction of the actuator 5 Put the liquid tight fitting back and tighten lightly with tool 7 Connect wires according to your application see pg 2 2 The cable has to b...

Page 7: ...HANBAY Inc User Manual MCx xxxDC 2 00 Page 7 of 7 www hanbayinc com Rev 2019 1 1 800 315 4461 hanbaysales hanbayinc com Part Number Breakdown Serial Number Full Hanbay Part Number ...

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