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Hamworthy Stratton mk3, Manual

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20

80-150 kW Frame & Header Kits Manual

7  ELECTRICAL CONNECTIONS & WIRING DIAGRAM

Refer to the W

iring Connection section in the boiler Installation Instructions for wiring details.

IMPORT

ANT

: Ensure the boiler pumps are wired to the boiler in order to ensure the boiler pump overrun facility is provided.

7.1  INSTALLER CONNECTIONS FOR MAGNA 1 BOILER PUMP

PE

L

N

230

V 

50

Hz

PE

LV

Op

en

Th

er

m

LP

B

P1

H1

PE

L1

N

PE

L2

N

BX

3

BX

2

B9

B3

BS

B

M

odbus

QX

1

QX

2

QX

3

H5

AU

X1

AU

X2

PE

L

N

PE

L

N

PE

/L

3

L3

N

IN

L

M

B

DB

GN

D

PW

M

IN

GN

D

CL

+

CL

-

G+

A+

A-

RE

F

7

8

9

10

11

12

1

2

3

4

5

6

22

23

24

13

14

15

16

17

18

PE

S/

S 

GN

D

RE

LA

Y

M

OD

UL

E

37

38

39

40

41

42

31

32

33

34

35

36

25

26

27

28

29

30

19

20

21

Note

. Used with DN100 frame and 

          header kits.

Summary of Contents for Stratton mk3

Page 1: ...Stratton mk3 80 150 kW Frame and Header Kits Manual IMPORTANT NOTE THESE INSTRUCTIONS MUST BE READ AND UNDERSTOOD BEFORE INSTALLING COMMISSIONING OPERATING OR SERVICING EQUIPMENT UIN 233247 A03 ...

Page 2: ...stem Components 6 4 Frame Kit Installation Procedure 9 5 Header Kit Assembly 10 6 Installation Drawings for Multiple Boiler Systems 13 7 Electrical Connections Wiring Diagram 20 8 Commissioning and Testing 22 Boiler Water Header Size Maximum No Boilers in Cascade Maximum Output in Cascade kW S3 80 DN80 4 320 S3 100 DN80 4 400 S3 120 DN80 3 360 S3 150 DN100 3 450 Stratton mk3 DISCLAIMER Not all cas...

Page 3: ...rame Configurations 80 120 1 500 x 704 x 1535 DN80 232865 Twin Frame Configurations 160 240 2 1000 x 704 x 1535 DN80 232866 Triple Frame Configurations 240 360 3 1500 x 704 x 1535 DN80 232867 Quad Frame Configurations 320 480 4 2000 x 704 x 1535 DN80 232868 Five Frame Configurations 400 600 5 2500 x 704 x 1535 DN80 232869 Six Frame Configurations 480 600 6 3000 x 704 x 1535 DN80 232870 Available R...

Page 4: ...N80 300 232895 DN80 450 232896 DN80 300 236388 DN100 300 236389 DN100 450 232902 DN100 600 232897 DN100 750 232904 DN100 900 System separation PHEX kits are offered at the below kW ratings and are supplied with suitable pipe spools for connection to frame and header kits Table 5 System Seperation PHEX Kits ...

Page 5: ... provided at each end of the 2 gas header The test point nearest to the gas inlet is intended to be used as the appliance inlet pressure point 2 6 ASSEMBLY The frames must be located in a suitable place that affords a flat and level floor area of suitable load bearing capacity Care must be taken when locating the frames that space is available for the servicing installation and maintenance of the ...

Page 6: ...onsist of water flow water return headers custom sized for all boilers It is possible to extend the system to a maximum of 6 boilers in a linear configuration Each header kit provides water flow and return headers sized either DN80 or DN100 dependent on total maximum combined heating output required 3 3 GAS HEADER The Gas header consists of a custom manufactured 2 manifold This is located in a cra...

Page 7: ... 3D FILE 2 2 3 3 4 4 1 2 3 4 5 6 7 8 9 3 2 1 5 3 6 INSTALLATION AREA AND DIMENSIONS Care must be taken to ensure adequate access for boiler cascade system installation and servicing A minimum of 450 mm clearance must be provided from the front of the installed boilers in cascade to facilitate boiler servicing Additional clearance must also be considered in the event of boiler replacement Considera...

Page 8: ...flat and level floor of suitable load bearing capacity The header must be bolted to the frame before the hoses are connected to the boiler MOUNTING FRAME MUST BE SECURED TO THE FLOOR WITH BOLTS Allowances must be made for installation where features are in place that may affect the nominal installation conditions ...

Page 9: ...kit sections in the required position and bolt them together at the top and bottom with the bolts nuts and washers provided IMPORTANT MOUNTING FRAME MUST BE SECURED TO THE FLOOR WITH BOLTS 2 Remove the plastic foot covers and drill the floor in order to floor bolt the frame assembly to its required location Bolts not supplied in kit 2 1 ...

Page 10: ...the wall plates or the side by side pipekit 5 1 FITTING LOW LOSS HEADER AND BLANKING FLANGES 1 Fit the low loss header and blanking flanges in the chosen positions Note Low loss header can be located either LHS or RHS of the headers Low Loss Header Blanking Flange Note For instructions relating to PHEX accessory please see separate installation manual ...

Page 11: ...this stage 2 3 5 4 6 Fit the Pump Adapter to the top side of the pump connection using the bolts and gaskets provided as a sub assembly 7 Fit the pump and adapter to the boiler return connection using the sealing washers provided 8 Fit the pump support plate to the frame and return hose ensuring the support plate is on the underside of the flange then bolt to the pump flange 9 Screw Return Hose in...

Page 12: ...G 1 Fit the condensate siphon to the boiler and pipe to drain following the recommendations contained in the boiler Installation instructions 1 6 4 5 3 UPMXXL shown MAGNA 1 shown GAS CONNECTION TO GAS HEADER 5 3 FITTING GAS CONNECTION 1 Fit the gas hose into the gas header using Gas Safe approved jointing compound 2 Fit the 1 iron union to the gas connection on the underside of the boiler using Ga...

Page 13: ...tion mounted on a free standing frame The boiler side of the cascade systems is sized to water flow and return differential 20 T 5 6 ASSEMBLE HEADER ONTO FRAME 1 Tighten the header bolts onto the frame 2 Ensure that the test points on the gas header are accessible Note The test point nearest the inlet to the rigs is deemed as the appliance pressure test point for the appliances fitted 3 Test all g...

Page 14: ...ATE HEAT EXCHANGER AND GAS CONNECTIONS CAN BE LOCATED EITHER ON THE LH OR RH SIDE OF THE ASSEMBLY TO SUIT THE REQUIREMENT OF THE INSTALLATION TOP OF FRAME 1830 TOP OF BOILER 1801 696 780 794 120 450 980 239 250 123 SYSTEM FLOW DN100 PN6 FLANGE SYSTEM RETURN DN100 PN6 FLANGE NOTE 1 MIXING HEADER AND GAS CONNECTIONS CAN BE LOCATED EITHER SIDE OF THE LHS OR RHS OF THE ASSEMBLY TO SUIT THE INSTALLATIO...

Page 15: ...N100 PN6 FLANGE 1000 120 450 293 894 480 20 480 704 NOTE 1 MIXING HEADER AND GAS CONNECTIONS CAN BE LOCATED EITHER SIDE OF THE LHS OR RHS OF THE ASSEMBLY TO SUIT THE INSTALLATION REQUIREMENTS 2 OPTIONAL FRAME DN100 FLANGED PUMP UIN 235596 ONE PER BOILER 3 OPTIONAL LOW LOSS HEADER UIN 232877 DN100 ONE PER CASCADE 6 2 3 INSTALLATION DRAWING WITH 2 DN80 80 120 kW BOILERS SIDE BY SIDE OPTIONAL LOW LOS...

Page 16: ... FRAME 1830 TOP OF BOILER 1801 696 780 794 120 450 894 239 569 1980 1500 250 500 500 123 SYSTEM FLOW DN100 PN6 FLANGE SYSTEM RETURN DN100 PN6 FLANGE 293 480 480 480 20 20 704 NOTE 1 MIXING HEADER AND GAS CONNECTIONS CAN BE LOCATED EITHER SIDE OF THE LHS OR RHS OF THE ASSEMBLY TO SUIT THE INSTALLATION REQUIREMENTS 2 OPTIONAL FRAME DN100 FLANGED PUMP UIN 235596 ONE PER BOILER 3 OPTIONAL LOW LOSS HEA...

Page 17: ... 1830 TOP OF BOILER 1801 696 780 794 120 450 2000 2480 239 569 250 500 500 500 123 SYSTEM FLOW DN100 PN6 FLANGE SYSTEM RETURN DN100 PN6 FLANGE 894 293 480 480 480 480 20 20 20 704 NOTE 1 MIXING HEADER AND GAS CONNECTIONS CAN BE LOCATED EITHER SIDE OF THE LHS OR RHS OF THE ASSEMBLY TO SUIT THE INSTALLATION REQUIREMENTS 2 OPTIONAL FRAME DN100 FLANGED PUMP UIN 235596 ONE PER BOILER 3 OPTIONAL LOW LOS...

Page 18: ...500 500 480 20 480 20 480 20 480 20 480 2500 2980 239 569 704 894 120 450 293 696 780 794 TOP OF OILER 1801 TOP OF FRAME 1830 SYSTEM RETURN DN100 PN6 FLANGE SYSTEM FLOW DN100 PN6 FLANGE NOTE 1 MIXING HEADER AND GAS CONNECTIONS CAN BE LOCATED EITHER SIDE OF THE LHS OR RHS OF THE ASSEMBLY TO SUIT THE INSTALLATION REQUIREMENTS 2 OPTIONAL FRAME DN100 FLANGED PUMP UIN 235596 ONE PER BOILER 3 OPTIONAL L...

Page 19: ...FLANGE SYSTEM RETURN DN100 PN6 FLANGE 704 TOP OF BOILER 1801 TOP OF FRAME 1830 696 780 794 120 293 450 500 500 500 500 500 250 123 480 20 480 20 480 20 480 20 480 20 480 3480 3000 239 569 894 NOTE 1 MIXING HEADER AND GAS CONNECTIONS CAN BE LOCATED EITHER SIDE OF THE LHS OR RHS OF THE ASSEMBLY TO SUIT THE INSTALLATION REQUIREMENTS 2 OPTIONAL FRAME DN100 FLANGED PUMP UIN 235596 ONE PER BOILER 3 OPTI...

Page 20: ... the boiler pump overrun facility is provided 7 1 INSTALLER CONNECTIONS FOR MAGNA 1 BOILER PUMP PE L N 230V 50Hz PELV OpenTherm LPB P1 H1 PE L1 N PE L2 N BX3 BX2 B9 B3 BSB Modbus QX1 QX2 QX3 H5 AUX1 AUX2 PE L N PE L N PE L3 L3 N IN L MB DB GND PWM IN GND CL CL G A A REF 7 8 9 10 11 12 1 2 3 4 5 6 22 23 24 13 14 15 16 17 18 PE S S GND RELAY MODULE 37 38 39 40 41 42 31 32 33 34 35 36 25 26 27 28 29 ...

Page 21: ...rder to ensure the boiler pump overrun facility is provided Tape back 1 2 3 4 5 6 13 14 15 16 17 18 7 8 9 10 11 12 33 34 24 25 26 27 28 29 19 20 21 22 23 230V 50Hz PELV N L PE L IN N L3 L3 PE N L Modbus CL LPB P1 H1 GND OpenTherm AUX2 BX3 BX2 B9 B3 BSB PE H5 QX1 QX2 QX3 AUX1 PE N L2 PE N L1 IN PWM GND DB MB UPMXXL CL G A A REF 40 41 42 36 35 37 38 39 30 31 32 Note Used on DN80 frame and header kit...

Page 22: ...tallation manual REV BY ECN No DATE ALLDIMENSIONS IN MM DO NOTSCALE IF IN DOUBT ASK DRAWING VOID IFAMENDED MANUALLY MATERIAL DRAWN BY CHECKED BY ECN No FINISH DATE SCALE NTS FIRST ANGLE PROJECTION THIS DOCUMENTIS COPYRIGHTPROTECTED BYIDEALBOILERS ITMUSTNOTBE COPIED REPRODUCED OR COMMUNICATED TOANYTHIRD PARTYWITHOUTCONSENTOF IDEALBOILERS THIS DRAWING REFERENCES A 3D FILE OF THE SAME NAME AND UIN AD...

Page 23: ...23 NOTES 80 150 kW Frame Header Kits Manual ...

Page 24: ...pares hamworthy heating com Customer Service Centre Hamworthy Heating Limited Wessex House New Fields Business Park Stinsford Road Poole Dorset BH17 0NF Telephone 01202 662500 Fax 01202 662522 Email service hamworthy heating com Website www hamworthy heating com Hamworthy reserves the right to make changes and improvements which may necessitate alteration to the specification without prior notice ...

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