Hamworthy F40V, Installation, Commissioning And Operating Instructions

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HAMWORTHY HEATING LTD
8
FLEET V series 500001213/G
4.3 Flue System

The Fleet flue systems supplied by Hamworthy are non UV stabilised polypropylene and
are therefore suitable for internal use only. For external flue runs and termination, either
use the dedicated kits supplied by Hamworthy or refer to a chimney specialist .

Flue termination, routing and construction must comply with the requirements of the
Clean Air Act 1956, BS 6644, BS 5440 and IGE/UP/10 where applicable.

Fleet boilers installed in modular format with a common flue, must use the manifold
provided with the boiler prior to any connection to the flue system which must be
suitable for condensing application.

Fleet V series boilers are suitable for open flue (type B
23
) installation, drawing
combustion air from the plant room, - see section 5.2. For type B
23
installations, the
maximum number of modules firing into a common chimney is 9. For larger installations
refer to HHL Technical. The flue system must be designed to limit the max. suction (cold)
to 30Pa negative, measured at the connection to the boiler. If the suction is greater than
30Pa, refer to HHL technical. This condition must then be checked hot and with all
boilers firing, the max. pressure at the connection to the boiler should be 150Pa positive.
In the event that the flue system when hot does generate a suction, the max. suction is
100Pa.

For type B23 installations the Hamworthy supplied air inlet filter must be used at all
times. Refer to appendix C.

Any stabiliser fitted must be in or close to the vertical chimney.

Due to the low flue gas temperature, (~50°C) condensation will occur in the flue, flue
materials must be non-corrosive and utilise fully sealing joints.

Adequate facilities must be provided for draining the flue condensation from the flue
system using the components available from HHL - refer to Appendix C. Horizontal
runs of flue must provide condense drainage from the flue /chimney and must slope at
3° (50mm/m) along the horizontal length, towards the boiler. The flue system MUST NOT
drain through the boiler - see section 5.2 .
For multiple boilers into a common flue header, the common header must slope at 3°
back to the boilers and provision made to remove condensate from the header - see
section 5.2 .

Horizontal flue runs must be kept as short as possible and be inclined at minimum 3°
(50mm/m) towards the boiler.
For maximum equivalent flue lengths, refer to Appendix C.

Any flue must be self-supporting and separable from the boiler for servicing
requirements.

Note: Due to high thermal efficiency of the Fleet boiler and the resultant low flue gas
temperatures there will be visible pluming of the flue gases at the flue termination. This
is likely even when the boiler is not operating at condensing temperatures.

Fan dilution - the design must provide for the use of balancing and trim dampers,
and their location and operation must be such that the constraints detailed above
can be met. Care must be taken to ensure that the fan performance is matched to
deliver the appropriate dilution, whilst ensuring that excessive suction is not
applied to the boilers. If in doubt, refer to HHL Technical.