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Ensbury LT 70 - 580 

We reserve the right to make changes to dimensions and construction 

edition 12.2020 

Hamworthy Heating Limited – Dorset BH17 ONF 

 

 

 

1.  Precautions 

 

STEPS TO BE TAKEN IN CASE OF DANGER 

  Close fuel supply disconnect unit from mains using emergency stop or main switch (outside of the boiler room). 

  Use suitable fire extinguishers to extinguish flames. 

  Occurrence of gas smell (gas units) 

-  Ventilate the affected rooms thoroughly by opening doors and windows. 

-  Do not use any electronic devices (mobile phone, etc.). 

-  Do not activate any electrical contacts (light, motor, lift, doorbell, etc.). 

-  Do not ignite matches or lighters, and do not smoke. 

-  Call the gas board or heating engineer. 

PACKAGING 

  After removing all packaging materials, check the contents to 

make sure that no damage has occurred during shipping. 

When in doubt, do not use the apparatus and contact the 

supplier. 

  The packaging materials are to be disposed of properly. 

THE BOILER UNIT 

  Smooth boiler performance and manufacturer’s guarantee are 

dependent upon adherence to the boiler installation, operation 

and maintenance instructions contained in this booklet. 

  Never permit children or unauthorized persons to tamper with 

the equipment. 

  The unit must be used only for its expressed application. All 

other uses are considered dangerous. 

  The burner's minimum and maximum delivery settings, all 

pressures and temperatures must all be contained in the 

range stipulated in this manual. 

  Modification of the equipment in order to alter its performance 

or applications prohibited. 

  Do not open or tamper with components of the unit other than 

those parts of the unit that are subject to maintenance 

operations. 

  Never touch the hot parts of the unit; these parts (flue gas 

conduit, sight glass, burner parts, etc.) may remain hot for 

quite some time after the burner has switched off. 

  Never touch the unit with wet parts of the body or without 

wearing shoes. 

  When the unit is not to be used for a longer period, the main 

power switch on the electrical control panel must be switched 

off and the manual valve on the unit fuel supply line must be 

closed. 

  The device contains components made of synthetic silicon 

mineral fibers (ceramic and glass fibers, insulation wool). 

These components must be disposed of appropriately at the 

end of their life cycle. Local regulations must be observed. 

INSTALLATION AND SETTINGS 

  The installation and calibration of the unit must be performed 

exclusively by qualified personnel in conformity with existing 

regulations and the indications provided in this Manual. 

THE BOILER ROOM 

  The boiler room must be lockable and it's external air openings 

must conform to the norms prevailing locally. When in doubt 

regarding air circulation, measure the CO

count with the 

burner operating at its maximum delivery and the room 

ventilated only by the burner ventilation air openings and a 

second time with the door open. The CO

count measured in 

both cases must not differ. Should there be more than one unit 

in the same room, this test must be performed with all the 

equipment operating simultaneously. 

  Never obstruct the boiler room's air openings, the burner fan 

suction opening, and any air ducts and ventilation. 

  The equipment must always be protected against rain, snow, 

and freezing conditions. 

  The boiler room must be kept clean and free of volatile 

substances that may be sucked into the fan and clog the inner 

burner or combustion head air ducts. 

  The combustion air must be free of halogens (chlorine and 

fluorine compounds). If there is any doubt, the quality of the 

combustion air must be ensured with an external air intake. 

ELECTRICAL INSTALLATION 

  Electrical connections must be made exclusively by qualified 

personnel and all prevailing electrical regulations must be 

scrupulously observed. 

  Make sure that the electrical power supply used for connection 

conforms to the specifications indicated on the rating plate and 

in this manual. 

  The unit must be correctly connected to an efficient ground 

system in conformity to the prevailing norms and checked and 

controlled for efficiency by qualified personnel when in doubt. 

  Never confuse neutral wires with phase wires. 

  The unit must be hooked up to the electrical network with a 

plug-socket connection that is such as to prevent inversion of 

phase and neutral. Install a master switch for the heating plant 

as requested by existing legislation. 

  The entire electrical system, and all cable sections in 

particular, must be adequate to deliver the maximum absorbed 

power value indicated on the equipment's rating plate and in 

this manual. 

  If the mains power cable is found to be defective, it must be 

replaced only by qualified personnel. 

  Never stretch power supply cables and keep them well away 

from sources of heat. 

FUEL 

  The unit must be fed with the type of fuel for which it has been 

preset as indicated on the rating plate. 

  The fuel pressure must be according to the values listed in the 

burner manual. 

  The fuel line that feeds the unit must be sized according to the 

requirements of local regulations and the prescriptions in the 

burner manual. The line must be perfectly sealed. The fuel 

supply line must also be equipped with all the control and 

safety mechanisms required by local regulations in force. The 

line must be free from all impurities; take particular care that 

foreign matter does not enter the line during installation. 

  Oil: 

-  The light oil storage tank must be adequately protected 

against penetration of impurities and water. The fuel tank 

must be kept full of fuel during the summer in order to 

avoid the condensation of humidity. Clean the tank 

carefully before filling. Beware not to overfill the tank. 

-  Both the tank and the unit fuel supply line must be 

protected from frost. 

-  Oil consumption and tank unit must be checked regularly, 

in order for leaks to be detected in good time. 

  Gas: 

-  The gas line must be checked for leakage during 

commissioning and after each disconnection. 

MALFUNCTION 

  If the unit stops working and goes into lock-out and does not 

resume operation after two or three manual lock-out reset 

attempts, disconnect the power supply, do not attempt to 

repair, and contact a qualified specialist. 

  All repairs required must be performed exclusively at a 

technical servicing and/or technician centre authorized by the 

manufacturer using original spare parts only. Failure to 

observe the above may compromise the reliability and safety 

of the equipment. 

  Any failure or damage resulting from improper use or 

intentional damage will relieve the manufacturer from any 

guarantee obligation. 

MAINTENANCE 

  Maintenance must be performed by qualified personnel 

regularly or at least once a year. 

  Prior to performing any maintenance operations, switch off the 

power supply by using the main switch and cut off the fuel 

supply as well. 

  Only parts indicated by the manufacturer in the Spare Parts 

Catalogue may be replaced. 

  In order to avoid all types of health hazards, suitable clothing 

and a protective mask must be worn for work on or with 

components made of synthetic silicon mineral fibers (ceramic 

and glass fibers, insulation wool). 

Summary of Contents for Ensbury LT 70

Page 1: ...Manual Ensbury GB doc edition 12 2020 Hamworthy Heating Limited Dorset BH17 ONF Installation and operating instructions Ensbury LT 70 580...

Page 2: ......

Page 3: ...quipment 14 5 4 Heating regulators 14 5 5 Cable set 14 6 Installation guide 15 6 1 Boiler room and boiler room ventilation 15 6 2 Planning dimensions 15 6 3 Placement into the boiler room 16 6 4 Hydra...

Page 4: ...ust be free of halogens chlorine and fluorine compounds If there is any doubt the quality of the combustion air must be ensured with an external air intake ELECTRICAL INSTALLATION Electrical connectio...

Page 5: ...users to obtain low emission values and safe operation in conformity with law provisions The boiler s thermal insulation is made of glass fiber felt that adheres to the boiler shell guaranteeing mini...

Page 6: ...t pressure other pressures on request 6 0 bar g Min operating pressure 0 5 bar g Boiler supply and return pipe flanges PN 6 Safety cut out temperature 110 C Max operating temperature 90 C Operating te...

Page 7: ...ired The fill water must be treated and whenever new water is added the make up water must also be treated Installations with multiple boilers require all of the boilers to be brought up simultaneousl...

Page 8: ...o add buffer volumes to the plant s hydraulic system to avoid short operating cycles especially when the boiler is protected by an isolation plate heat exchanger Regarding the regulation of the instal...

Page 9: ...1 4 1 1 4 1 1 4 1 1 2 1 1 2 1 1 2 Height supply connection n mm 757 757 835 835 835 835 900 900 900 978 978 1053 1053 1053 Height return connection r mm 757 757 835 835 835 835 933 933 933 993 993 106...

Page 10: ...82 1086 Weight empty 10 bar G kg 328 329 478 479 541 542 617 711 712 909 911 1193 1196 1200 Lenght supply return f mm 114 114 114 05 07 TN 4 4 2 Divided version Also available as a custom made option...

Page 11: ...5 0 95 0 95 0 95 0 95 0 95 1 95 1 Overall efficiency tm 40 C 30 3 95 6 95 7 95 7 95 8 95 8 95 9 95 9 95 9 96 0 96 0 96 0 96 0 96 0 96 0 Efficiency DIN4702 8 60 75 C N 2 93 7 93 9 94 0 94 1 94 2 94 3 9...

Page 12: ...5 33 0 36 7 40 7 48 0 55 9 63 7 min 1 2 2 6 2 8 3 8 4 3 4 5 5 0 5 7 5 5 6 1 7 4 8 1 9 6 10 6 13 1 Exhaust gas mass flow max wet kg s 0 03 0 04 0 05 0 07 0 07 0 09 0 10 0 12 0 14 0 15 0 17 0 20 0 23 0...

Page 13: ...m power of the boiler is limited by the minimum allowable flue gas temperature Consequently the modulation range increases when the average boiler temperature increases This is exemplary illustrated i...

Page 14: ...and 2nd speed 2nd speed inactive for a NAVISTEM B2000 panel with RVS 63 regulator Overheat indicator Burner safety indicator External fault indicator Water thermometer 5 3 Additional equipment Timer...

Page 15: ...solvents among others In addition halogen emissions are strongly suspected in the vicinity of dry cleaners hair dressing salons swimming pools printing offices and washing machines installed in the sa...

Page 16: ...mm 844 844 986 986 1186 1186 1186 1445 1445 1445 1445 1701 1701 1701 Boiler feet width b mm 640 640 740 740 740 740 790 790 790 870 870 938 938 938 Vibration damper length e mm 130 130 130 130 130 130...

Page 17: ...in the form of correctly used oxygen binding agents or chemicals If it is not possible to realize an installation without oxygen entrance a system separation must be set up using heat exchangers 6 5...

Page 18: ...se that are open on the rear part in the direction of the combustion gas collector Also read and follow the instructions in the assembly guide L Da 0007AX Ensbury LT 70 90 120 145 165 190 225 260 300...

Page 19: ...ce door flange pivot LS mm 45 45 45 45 45 45 45 45 45 45 45 45 45 45 Door thickness e mm 115 115 115 115 115 115 115 115 115 115 115 116 116 116 09 06 Burner tube lengths without consideration of an e...

Page 20: ...9 Flue gas system The pertinent rules of technology and good practice as well as the country specific regulations and valid standards must be observed The Ensbury LT boilers have been developed using...

Page 21: ...pumps should be switched off and all ventilating valves opened so that the air in the system can completely escape The filling process is finished when the operating pressure has been reached 7 4 Prot...

Page 22: ...ound the burner tube has been filled with insulation material Whether the boiler door is closed properly Whether the heating system has been filled up with water and completely vented Whether the ther...

Page 23: ...nnect supply and burner plug Burner LED is on Press burner reset button No oil Gas pressure insufficient Add oil Call the gas board Overheat temperature LED is on Safety thermostat has come into opera...

Page 24: ...tem blowers Carry out burner maintenance according to the recommendations given in the burner manual Check fuel oil level Clean boiler and chimney 9 2 Boiler cleaning Boiler should be cleaned by your...

Page 25: ...1550 mm 113165 1750 4 Smoke chamber lid seal 10 x length 113177 800 mm 113177 800 mm 113177 800 mm 113177 800 mm 113177 800 mm 113177 800 mm 5 Turbulator Pieces 120283 9 122517 9 122517 11 120284 11...

Page 26: ...ction 26 edition 12 2020 Hamworthy Heating Limited Dorset BH17 ONF Wessex House New Fields Business Park Stonsford Road Poole Dorset BH17 ONF Tel 01202662500 Fax 01202 662522 seNice hamworthy heating...

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