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Troubleshooting

•  Exhaust Temperature Sensor failure. Bypass sensor located on Exhaust Blower, if stove now operates 

properly, the unit may require cleaning or a new sensor. Contact your local dealer for service. 

•  Check the agitator to make sure it is turning properly 

3. The exhaust motor will not function normally.

 

•  Check the line fuse to see if it has blown.

•  Open the access panels; check all connections against the wiring diagram. 

•  Check the Exhaust Blower voltage across the blower motor wires (>=115V on #5 setting and >= 75V 

on #1 setting). – Replace the Circuit Board if the Voltage reading is less than 75 V. with a line voltage 

of >115 V AC.

•  Clean all exhaust passages and venting. 

•  Check and, if necessary, replace capacitor.

4. Light # 2 on heat output bar flashing (indicates loss of vacuum) check the following:

•  Make sure the firebox door is latched and sealed

•  Make sure the ash pan is closed and sealed

•  Make sure unit and venting is clear of fly ash

•  Check the vacuum switch

•  Check all wires and connections

•  Check hose from vacuum switch to hose barb

•  Check hose barb that connects hose to back of unit

•  Check combustion blower fuse

•  Confirm combustion blower voltage to determine that it is working properly 

5. Light # 3 on Heat output bar flashing

 (The Exhaust Temp. Switch contacts have opened.) 

•  Stove ran out of fuel - check fuel level in the hopper. 

•  See sections 

#2 - Stove will not operate when hot, #3 - The Exhaust motor will not function normally, 

and

 #5 - Unit is on but auger does not turn at all  for more suggestions.

 

•  Severe negative pressure in area where unit is installed - Check the operation by opening a window, 

does this solve the problem? If it does, install fresh air intake to unit or room. Venting system may 

require vertical section to move termination into a low pressure zone. 

•  To reset Circuit Board after a trouble code - push the ON/OFF button.

6. Unit is on

 

but auger motor does not turn at all.

 

•  Check the line fuse to see if it has blown.

•  Check the Door and Ash Pan door - THEY MUST BE CLOSED TIGHT. 

•  If the Auger gear box does not turn but the motor’s armature does try to spin, then the auger is 

jammed. Try to break apart jam by poking at the jam through the drop tube. If this fails then empty 

the hopper and remove the Auger Cover **Remember to re-seal the cover after installation** 

•  Auger stopped running. Pinch, break or blockage in Vacuum Hose - Check hose for pinch points or 

damage, replace or re-route as required. Blow out Vacuum Hose 

and intake pipe.

•  Damage to wires between Circuit Board and Vacuum Switch and 

Auger Motor - Inspect wires and connectors. 

•  Vacuum Switch failure - Bypass the vacuum switch, if this corrects 

the problem check for above problems before replacing the Vacuum 

Switch. 

•  Blocked exhaust / venting system - Have stove and venting cleaned 

and inspected. 

•  Check  Vacuum  levels  at  the  Vacuum  Switch,  with  a  Magnahelic 

Gauge (readings must be above .07” W.C. on low fire). 

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Magnet location on backside of hopper lid

Hampton GCi60-2 Cast Pellet Insert Technical Manual

24

Summary of Contents for Greenfire GCi60-2

Page 1: ...storeorusegasolineorother flammable vapours and liquids in the vicinity of this or any other appliance Installation and service must be performed by an authorized installer or service agency Tested by...

Page 2: ...ual for further information Note The 78 HHV when tested was achieved burning wood pellets only FIRE EXTINGUISHER AND SMOKE DETECTION All home with a pellet burning stove should have at least one fire...

Page 3: ...s 11 Minimum Fireplace Opening 11 Vent Termination Requirements 12 Outside Fresh Air Connection 13 Exhaust And Fresh Air Intake Locations 13 Masonry Fireplace Installation 14 Positive Flue Connection...

Page 4: ...until you are certain the chimney and its lining have not been damaged OPERATION The door and ash drawer must be kept closed when the unit is in operation to prevent fume spillage and for proper and s...

Page 5: ...tributing plate must be taken to achieve it DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE FRESH AIR This...

Page 6: ...ombustible materials Les d gagements minimums aux mat riels combustibles This pellet heater needs periodic inspection and repair for proper operation Consult the owner s manual for further information...

Page 7: ...r Capacity Consumption on Low 60 Hz up to 60 lb 36 3 Kg 1 5 lb hr 0 68 Kg hr Testing Standard Weight with full hopper Consumption on High ASTM 1509 04 500 lb 227 Kg 6 5 lb hr 2 95 Kg hr Note Consumpti...

Page 8: ...ecommended Fresh Air must be connected to all units installed in Mobile and Air Tight Homes R2000 or where required by local codes 7 Do not obtain combustion air from an attic garage or any unventilat...

Page 9: ...onry bricks may be placed under the frame 4 Once level position the Insert Frame in the fireplace cavity so that the Surround Panel is flush with the front of the fireplace 5 Adjust the top anchor bol...

Page 10: ...72 6 1 6 3DUW HVFULSWLRQ 6 7 2 Thermostat Installation 1 Install the wall thermostat millivolt rated thermostat recommended or a 12 24 Volt rated thermostat set to millivolts in a location that is not...

Page 11: ...51 mm C Bottom of unit to an unshielded 12 305 mm mantle Le fond de l unit un manteau de chemin e non blind 33 838 mm D Unit to top facing protruding 19 mm De l unit au sommet du parement 0 0 mm E Uni...

Page 12: ...erior vent termination locations Table 2 Use in conjunction with Figure 6 for allowable exterior vent termination locations Letter Minimum Clearance Description A 24 in 61 cm Above grass top of plants...

Page 13: ...nd mobile homes When connecting to an outside fresh air source do not use plastic or combustible pipe A 3 minimum 76 mm ID inside diameter steel aluminum or copper pipe or ducting should be used The i...

Page 14: ...to permanently seal any opening between the masonry of the fireplace and the facing masonry Figure 9 Masonry fireplace installation When installing the insert into a masonry fireplace DO NOT remove a...

Page 15: ...ustible manufactured hearth pad min 24 gauge galvanized steel or similar must cover combustible flooring underneath as well as 6 150 mm in front of the heater and 6 150 mm to the side of the heater 1...

Page 16: ...tering the chimney which will affect proper drafting of appliance Figure 10 Masonry fireplace positive flue installation A qualified installer should evaluate the existing fireplace to determine the b...

Page 17: ...with sheet metal studs and have no combustible material in the air space All venting for Built In installation must use PL or L venting and be installed with vent manufacturer s recommended clearances...

Page 18: ...d the structure Follow vent manufacturer guidelines for installation clearance to combustibles and sealing of venting High temp Sealant must be used when connecting vent pipe to the unit s starter pip...

Page 19: ...12 Venting horizontally with rise NOTE This venting configuration is only for use with the Built In installation Wall framing Wall thimble Termination cap Vertical section of vent pipe Clean out tee...

Page 20: ...tee Make sure that you install support brackets to keep the vent straight and secure All joints in the exhaust venting system must be fastened with at least three 3 screws 3 Install ceiling thimble an...

Page 21: ...stem must be fastened with at least three 3 screws 3 Install ceiling thimble and secure the flashing as you go through the roof 4 Ensure that the rain cap is a minimum of 24 61 cm above the roof NOTE...

Page 22: ...fuel qualities Refer to the Owners Manual for circuit board operation If after long periods of burning the fire builds up or there is a build up of clinkers this would be a sign that the fuel quality...

Page 23: ...flashing unit may be out of fuel Check the Door and Ash Pan door THEY MUST BE CLOSED TIGHT See section 8 The Fuel will not light Check the fuse on the circuit board If the unit still does not start c...

Page 24: ...aust motor will not function normally and 5 Unit is on but auger does not turn at all for more suggestions Severe negative pressure in area where unit is installed Check the operation by opening a win...

Page 25: ...l settings Heat Level have no effect on the fire Check the line fuse to see if it has blown Check position of the Thermostat slide switch on the Circuit Board If there is no control of the Heat Level...

Page 26: ...White Grey Grey White Blue Yellow Auger Motor White Yellow Vacuum Switch Connect Thermostat Here Brown Brown Blue Purple Yellow Red Thermostat Combustion Blower Black Black White Green Ground 120V Gr...

Page 27: ...T MOTOR CAPACITOR C W STRAP GC60 017 16 AGITATOR DRIVE SHAFT W SPROCKET GC60 008 17 MOTOR DRIVE SPROCKET GC60 009 18 AUGER MOTOR 1 RPM GF55 001 19 GCI60 COMBUSTION BLOWER W HOUSING MOUNT GASKET GCI60...

Page 28: ...GCI60 006 50 PED ASHPAN GASKET 10 GF55 020 51 ASH PAN GCI60 007 52 10 INCH DRAWER SLIDES WITH BRACKET SET OF 2 GCI60 034 53 22 INCH DRAWER SLIDES SET OF 2 GCI60 036 54 BEARINGS WITH MOUNTING BOLTS SET...

Page 29: ...GCI60 Cast Surround Left CHARCOAL GCI60 251 70 GCI60 Cast Surround Right CHARCOAL GCI60 261 71 GCI60 Cast Surround Top Left CHARCOAL GCI60 271 72 GCI60 Cast Surround Top Right CHARCOAL GCI60 281 73 G...

Page 30: ...Parts Diagram Components 6 48 1 2 3 4 8 23 14 10 11 15 9 29 21 7 42 24 12 54 25 17 16 18 40 5 22 45 41 49 47 52 53 13 19 20 37 47 75 Hampton GCi60 2 Cast Pellet Insert Technical Manual 30...

Page 31: ...Parts Diagram Steel 69 70 38 28 57 26 27 63 5 62 61 36 51 59 66 67 68 64 65 30 37 39 44 71 72 73 75 74 Hampton GCi60 2 Cast Pellet Insert Technical Manual 31...

Page 32: ...facture or FPI factory assembled components only unless herein specified otherwise Any part s found to be defective during the warranty period as outlined above will be repaired or replaced at FPI s o...

Page 33: ...s cardboard coal or coal products oil based products waxed cartons compressed pre manufactured logs lack of regular maintenance and upkeep acts of God weather related problems from hurricanes tornados...

Page 34: ...ir local provincial or national legal codes for additional terms which may be applicable to this warranty How to Obtain Warranty Service Customers should contact the authorized selling dealer to obtai...

Page 35: ...in order for us to serve you better Warranty Registration Form or Register online immediately at the above Web Site Warranty Details Serial Number required Purchase Date required mm dd yyyy Product De...

Page 36: ...Hampton GCi60 2 Cast Pellet Insert Technical Manual 36 WARRANTY...

Page 37: ..._____________________________________________________________ ____________________________________________________________________ ____________________________________________________________________...

Page 38: ..._____________________________________________________________ ____________________________________________________________________ ____________________________________________________________________...

Page 39: ...Hampton GCi60 2 Cast Pellet Insert Technical Manual 39...

Page 40: ...taller Please complete the following information Dealer Name Address ________________________________________ ___________________________________________________________ Installer ____________________...

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