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Troubleshooting

DO NOT:

● Service the stove with wet hands. The stove is an electrical appliance, which may pose a shock hazard 

if handled improperly. Only qualified technicians should deal with possible internal electrical failures.

● Do not remove from the firebox any screws without penetrating oil lubrication.

WHAT TO DO IF:

 

1. The stove will not start. 

2. The stove will not operate when hot. 

3. The exhaust motor will not function normally. 

4. Light # 2 on Heat output bar flashing. 

5. Light # 3 on Heat output bar flashing.

6. Auger light flashes but auger motor does not turn at all.

7. Light # 4 on Heat output bar flashing.

8. The convection blower will not function normally. 

9. Ignitor- the Fuel will not light. 

10. Control settings (Heat Level) have no effect on the fire. 

11. The stove keeps going out. 

12. The agitator does not turn.

*NOTE: All troubleshooting procedures should be carried out by qualified technicians or installers. 

1. The stove will not start.

 

•  Check the line fuse to see if it has blown.

•  Make sure the stove is plugged in and the wall outlet is supplying power. 

•  If the Control Board has been placed in the ON /OFF thermostat mode, then turn the thermostat up 

to call for heat. 

•  Ensure the burn pot liner is correctly placed in the burn pot 

•  Check the Heat Level Indicator. - If the # 3 light is flashing (unit may be out of fuel) 

•  Check the Door and Ash Pan door - THEY MUST BE CLOSED TIGHT. 

•  See section 8 “The Fuel will not light”. 

•  Check the fuse on the circuit board. 

•  If the unit still does not start, contact your local service dealer for service.

2. The stove will not operate when hot.

 

•  Check the Heat Level Indicator if a fire is not detected or if the fire has gone out the #3 light will flash 

because the Exhaust Temperature Sensor’s contacts have opened. 

•  Check the hopper for fuel. 

•  Incorrect air damper/combustion air trim setting. 

  Excessive  air  may  consume  the  fire  too  quickly  before  the  next  drop  of  fuel,  leaving  completely 

unburned fuel in the burn pot liner. 

  Insufficient air may cause the vacuum switch to open or will cause build up, further restricting the air 

flow through the Burn Pot Liner. This in turn will cause the fuel to burn cold and very slowly. Fuel may 

build up and smother the fire. In this case clean the burn pot. 

  NOTE: The unit may require a change to the vent system or installation of fresh air to correct Air to 

Fuel ratio problems if unable to achieve proper damper setting. 

•  Combustion Blower failure. - The Combustion Blower is not turning fast enough to generate the 

proper vacuum in the fire box. Visual Check – is the blower motor turning. See section 

#3 - The 

Exhaust Blower will not function normally

•  Poor  Quality  Fuel  –  Insufficient  energy  in  the  fuel  to  produce  enough  heat  to  keep  the  stove 

burning 

Hampton GCi60-2 Cast Pellet Insert Technical Manual

23

Summary of Contents for Greenfire GCi60-2

Page 1: ...storeorusegasolineorother flammable vapours and liquids in the vicinity of this or any other appliance Installation and service must be performed by an authorized installer or service agency Tested by...

Page 2: ...ual for further information Note The 78 HHV when tested was achieved burning wood pellets only FIRE EXTINGUISHER AND SMOKE DETECTION All home with a pellet burning stove should have at least one fire...

Page 3: ...s 11 Minimum Fireplace Opening 11 Vent Termination Requirements 12 Outside Fresh Air Connection 13 Exhaust And Fresh Air Intake Locations 13 Masonry Fireplace Installation 14 Positive Flue Connection...

Page 4: ...until you are certain the chimney and its lining have not been damaged OPERATION The door and ash drawer must be kept closed when the unit is in operation to prevent fume spillage and for proper and s...

Page 5: ...tributing plate must be taken to achieve it DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE FRESH AIR This...

Page 6: ...ombustible materials Les d gagements minimums aux mat riels combustibles This pellet heater needs periodic inspection and repair for proper operation Consult the owner s manual for further information...

Page 7: ...r Capacity Consumption on Low 60 Hz up to 60 lb 36 3 Kg 1 5 lb hr 0 68 Kg hr Testing Standard Weight with full hopper Consumption on High ASTM 1509 04 500 lb 227 Kg 6 5 lb hr 2 95 Kg hr Note Consumpti...

Page 8: ...ecommended Fresh Air must be connected to all units installed in Mobile and Air Tight Homes R2000 or where required by local codes 7 Do not obtain combustion air from an attic garage or any unventilat...

Page 9: ...onry bricks may be placed under the frame 4 Once level position the Insert Frame in the fireplace cavity so that the Surround Panel is flush with the front of the fireplace 5 Adjust the top anchor bol...

Page 10: ...72 6 1 6 3DUW HVFULSWLRQ 6 7 2 Thermostat Installation 1 Install the wall thermostat millivolt rated thermostat recommended or a 12 24 Volt rated thermostat set to millivolts in a location that is not...

Page 11: ...51 mm C Bottom of unit to an unshielded 12 305 mm mantle Le fond de l unit un manteau de chemin e non blind 33 838 mm D Unit to top facing protruding 19 mm De l unit au sommet du parement 0 0 mm E Uni...

Page 12: ...erior vent termination locations Table 2 Use in conjunction with Figure 6 for allowable exterior vent termination locations Letter Minimum Clearance Description A 24 in 61 cm Above grass top of plants...

Page 13: ...nd mobile homes When connecting to an outside fresh air source do not use plastic or combustible pipe A 3 minimum 76 mm ID inside diameter steel aluminum or copper pipe or ducting should be used The i...

Page 14: ...to permanently seal any opening between the masonry of the fireplace and the facing masonry Figure 9 Masonry fireplace installation When installing the insert into a masonry fireplace DO NOT remove a...

Page 15: ...ustible manufactured hearth pad min 24 gauge galvanized steel or similar must cover combustible flooring underneath as well as 6 150 mm in front of the heater and 6 150 mm to the side of the heater 1...

Page 16: ...tering the chimney which will affect proper drafting of appliance Figure 10 Masonry fireplace positive flue installation A qualified installer should evaluate the existing fireplace to determine the b...

Page 17: ...with sheet metal studs and have no combustible material in the air space All venting for Built In installation must use PL or L venting and be installed with vent manufacturer s recommended clearances...

Page 18: ...d the structure Follow vent manufacturer guidelines for installation clearance to combustibles and sealing of venting High temp Sealant must be used when connecting vent pipe to the unit s starter pip...

Page 19: ...12 Venting horizontally with rise NOTE This venting configuration is only for use with the Built In installation Wall framing Wall thimble Termination cap Vertical section of vent pipe Clean out tee...

Page 20: ...tee Make sure that you install support brackets to keep the vent straight and secure All joints in the exhaust venting system must be fastened with at least three 3 screws 3 Install ceiling thimble an...

Page 21: ...stem must be fastened with at least three 3 screws 3 Install ceiling thimble and secure the flashing as you go through the roof 4 Ensure that the rain cap is a minimum of 24 61 cm above the roof NOTE...

Page 22: ...fuel qualities Refer to the Owners Manual for circuit board operation If after long periods of burning the fire builds up or there is a build up of clinkers this would be a sign that the fuel quality...

Page 23: ...flashing unit may be out of fuel Check the Door and Ash Pan door THEY MUST BE CLOSED TIGHT See section 8 The Fuel will not light Check the fuse on the circuit board If the unit still does not start c...

Page 24: ...aust motor will not function normally and 5 Unit is on but auger does not turn at all for more suggestions Severe negative pressure in area where unit is installed Check the operation by opening a win...

Page 25: ...l settings Heat Level have no effect on the fire Check the line fuse to see if it has blown Check position of the Thermostat slide switch on the Circuit Board If there is no control of the Heat Level...

Page 26: ...White Grey Grey White Blue Yellow Auger Motor White Yellow Vacuum Switch Connect Thermostat Here Brown Brown Blue Purple Yellow Red Thermostat Combustion Blower Black Black White Green Ground 120V Gr...

Page 27: ...T MOTOR CAPACITOR C W STRAP GC60 017 16 AGITATOR DRIVE SHAFT W SPROCKET GC60 008 17 MOTOR DRIVE SPROCKET GC60 009 18 AUGER MOTOR 1 RPM GF55 001 19 GCI60 COMBUSTION BLOWER W HOUSING MOUNT GASKET GCI60...

Page 28: ...GCI60 006 50 PED ASHPAN GASKET 10 GF55 020 51 ASH PAN GCI60 007 52 10 INCH DRAWER SLIDES WITH BRACKET SET OF 2 GCI60 034 53 22 INCH DRAWER SLIDES SET OF 2 GCI60 036 54 BEARINGS WITH MOUNTING BOLTS SET...

Page 29: ...GCI60 Cast Surround Left CHARCOAL GCI60 251 70 GCI60 Cast Surround Right CHARCOAL GCI60 261 71 GCI60 Cast Surround Top Left CHARCOAL GCI60 271 72 GCI60 Cast Surround Top Right CHARCOAL GCI60 281 73 G...

Page 30: ...Parts Diagram Components 6 48 1 2 3 4 8 23 14 10 11 15 9 29 21 7 42 24 12 54 25 17 16 18 40 5 22 45 41 49 47 52 53 13 19 20 37 47 75 Hampton GCi60 2 Cast Pellet Insert Technical Manual 30...

Page 31: ...Parts Diagram Steel 69 70 38 28 57 26 27 63 5 62 61 36 51 59 66 67 68 64 65 30 37 39 44 71 72 73 75 74 Hampton GCi60 2 Cast Pellet Insert Technical Manual 31...

Page 32: ...facture or FPI factory assembled components only unless herein specified otherwise Any part s found to be defective during the warranty period as outlined above will be repaired or replaced at FPI s o...

Page 33: ...s cardboard coal or coal products oil based products waxed cartons compressed pre manufactured logs lack of regular maintenance and upkeep acts of God weather related problems from hurricanes tornados...

Page 34: ...ir local provincial or national legal codes for additional terms which may be applicable to this warranty How to Obtain Warranty Service Customers should contact the authorized selling dealer to obtai...

Page 35: ...in order for us to serve you better Warranty Registration Form or Register online immediately at the above Web Site Warranty Details Serial Number required Purchase Date required mm dd yyyy Product De...

Page 36: ...Hampton GCi60 2 Cast Pellet Insert Technical Manual 36 WARRANTY...

Page 37: ..._____________________________________________________________ ____________________________________________________________________ ____________________________________________________________________...

Page 38: ..._____________________________________________________________ ____________________________________________________________________ ____________________________________________________________________...

Page 39: ...Hampton GCi60 2 Cast Pellet Insert Technical Manual 39...

Page 40: ...taller Please complete the following information Dealer Name Address ________________________________________ ___________________________________________________________ Installer ____________________...

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