Hammer FP Series Operating And Maintenance Manual Download Page 33

Ed. 01/18 Rev. 00

33

FIXED CRUSHER FP SERIES

6.6 TIGHTENING TORQUES OF SCREWS AND NUTS

PL = Preload in [N]
TT = Tightening torque in [Nm]

SCREW

SIZE

BOLT CLASSES

Key size

mm

3,6 (4D)

5,6 (5D)

6,9 (6G)

8,8 (8G)

10,9 (10K)

12,9 (12K)

Screw

thread

PL

TT

PL

TT

PL

TT

PL

TT

PL

TT

PL

TT

N

Nm

N

Nm

N

Nm

N

Nm

N

Nm

N

Nm

M 2

4

284

0,12

378

0,16

731

0,31

863

0,37

1216

0,52

1461

0,63

M 2,3

4,5

407

0,20

544

0,26

1049

0,51

1245

0,60

1755

0,84

2099

1,01

M 2,6

5

525

0,28

701

0,37

1353

0,73

1598

0,86

2246

1,21

2697

1,45

M 3

5,5

726

0,44

966

0,59

1863

1,13

2207

1.34

3109

1,88

3727

2,26

M 3,5

6

971

6,8

1294

0,90

2501

1,74

2962

2,06

4168

2,89

5001

3,48

M 4

7

1255

1

1677

1,34

3226

2,6

3825

3,04

5374

4,31

6453

5,15

M 5

8 9

2059

1,96

2736

2,65

5286

5,10

6257

6,03

8806

8,48

10591

10,2

M 6

10

2903

3,43

3864

4,51

7453

8,73

8836

10,3

12405

14,71

14906

17,65

M 7

10 12

4237

5,59

5649

7,45

10885

14,22

12945

17,16

18191

24,52

21771

28,44

M 8

13 14

5315

8,24

7090

10,79

13680

21,57

16230

25,50

22752

35,30

27361

42,17

M 10

15 16 17

8473

16,67

11278

21,57

21771

42,17

25792

50,01

36285

70,61

43542

85,32

M 12

18 19 20

12356

28,44

16475

38,25

31773

73,55

37658

87,28

52956

122,58

63547

147,10

M 14

21 22 23

16966

45,11

22654

60,8

43640

116,7

51681

138,27

72668

194,17

87280

235,36

M 16

24 25 26

23340

69,63

31087

93,16

60017

178,48

71197

210,84

100028

299,1

120132

357,94

M 18

27 28

28341

95,13

37854

127,49

72962

245,17

86495

289,3

121603

411,88

146120

490,34

M 20

30

36481

135,33

48641

180,44

93850

348,14

111306

411,88

156417

578,50

187798

696,28

M 22

32 34

45601

182,4

60802

245,17

117190

470,72

139255

558,98

195644

784,54

234380

941,44

M 24

36

52564

230,46

70020

308,91

135333

598,21

160340

710,99

225554 1000,28

270665

1196,42

M 27

41

69235

343,23

92281

460,92

177992

887,51

210844

1049,32

296163

1480,81

355984

1775,01

M 30

46

84044

465,82

112287

622,73

215748

1206,23

255955

1421,97

359906 2010,38

432476 2402,64

M 33

50

104932

632,53

139746

848,28

269685

1627,91

319699

1931,92

449147

2716,46

539369 3265,63

M 36

55

123074

813,96

164263

1088,54

316757

2098,64

374616

2481,10

527601

3491,19

632533

4197,27

M 39

60

148081

1059,12

197115

1412,17

380500

2716,46

451109

3226,41

633513

4530,70

761001

5442,72

M 42

65

169166

1304,29

225554

1745,59

435418

3363,70

515833

3991,33

725697 5609,44 870836

6727,40

M 45

70

198096

1637,72

264781

2177,09

509949 4207,08 604093 4991,62

850242

7011,80

1019899

8414,16

M 48

75

222612

1980,96

297143

2638,00 573693 6060,55 679605

6021,32

956154

8473,0

1147385 10149,94

M 52

80

267723

2539,94 356964

3393,12

688431

6541,08

815918

7747,30

1147385 10885,45 1377843 13091,96

M 56

85

308911

3167,57

411882

4226,69 793363

8149,38 940463 9649,80 1323906 13582,29 1588687 16279,14

M 60

90

360887 3932,49

481509

5246,59

927715

10100,91 1098351 11964,19 1544557 16867,54 1853468 20201,82

M 64

95

407959 4736,64 544272

6305,71 1049318 12160,32 1245452 14415,86 1750498 20299,89 2098636 24320,64

M 68

100

466017

5788

622110

7727

1198976

14891

1420672

17645

1997539

24809

2395691

29754

M 72

105

526881

6913

703360

9228

1355568

17785

1606220

21074

2258427

29631

2708578

35537

M 76

110

599212

8275

799919

11047

1541663

21290

1826725

25227

M 80

115

671179

9625

895991

12849

1726819

24763

2046118

29341

M 90

130

868630

14098

1536700

24941

2234824

36271

2648055

42978

M 100

145

1091415

19613

1656985

26182

2808008 50460

3327225

59790

M 110

155

1339625

26391

1788335

35230 3446609

67898 4083906 80453

M 120

175

1613269

34588

2153636

46174

4150644

88990

M 130

185

1911957

443000 2553238

59159

4920786

114015

M 140

200

2237179

55706

3115172

77568

5755849 143321

M150

210

2586543 68906

3452910

91986

6654699 177281

Summary of Contents for FP Series

Page 1: ...Operating and maintenance manual FIXED CRUSHER FP SERIES...

Page 2: ...l is prohibited Publication MIUM_FP_11 2018 00 Publisher HAMMER S r l Printing date 01 02 2018 Attached documentation 1 Intervention request form 2 Spare parts order form 3 Equipment first start up re...

Page 3: ...dugno MODEL SERIAL NO MANUFACTURING YEAR WEIGHT KG complies with THE REQUIREMENTS REGULATED BY THE LAW REGARDING THE EC2006 42 DIRECTIVES AND SUBSEQUENT AMENDMENTS AND INTEGRATIONS REFERENCE TO TECHNI...

Page 4: ...tion data and CE marking 14 2 8 Description of the equipment 16 2 9 Intended use and limits of use 16 2 10 Technical specifications of HAMMER CRUSHERS 16 2 11 Noise 17 3 SAFETY 18 3 1 Standards and ce...

Page 5: ...al components 30 6 2 Hydraulic system maintenance 30 6 3 Lubrications 31 6 4 Authorized assistance 31 6 5 Scheduled maintenance synoptic table 32 6 6 Tightening torques of screws and nuts 33 6 7 Hydra...

Page 6: ...Ed 01 18 Rev 00 FIXED CRUSHER FP SERIES The technical information contained in this manual are not binding HAMMER S r l reserves the right to make any changes necessary to improve the manual at any ti...

Page 7: ...HER FP SERIES HAMMER S r l Registered Office and Factory Via Oleifici dell Italia Meridionale LOTTO G1 Z I 70056 MOLFETTA BA VAT number 06233290722 Telephone 39 080 337 53 17 Email info hammereurope c...

Page 8: ...e the safety of the operator Warning Identifies the working methods that must be strictly observed to avoid possible damage to the equipment or the machine on which it is mounted Safety Identifies all...

Page 9: ...d pressure levels at the workplace and in other specific positions 2014 UNI EN ISO 3744 Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Engi...

Page 10: ...mer with instructions concerning the fundamental principles for use tools controls etc periodic maintenance of the equipment and precautionary safety measures 1 8 WARRANTY A The warranty of the equipm...

Page 11: ...which the intervention is requested1 Stamp and sign the form Send the form by email 1 10 ORDERING SPARE PARTS To request spare parts use the appropriate form Annex 2 of Chapter 8 of this manual by se...

Page 12: ...severity of an injury or damage to health that may arise in a dangerous situation INTENDED USE Use of the machine and or equipment in accordance with the information provided in the instructions for...

Page 13: ...able to operate on the equipment in open or excluded protection conditions and to intervene on the mechanical parts to carry out adjustments maintenance and repairs 2 5 OPERATOR QUALIFIED AS HT HYDRA...

Page 14: ...1 5 4 2 6 2 7 EQUIPMENT IDENTIFICATION DATA AND CE MARKING The main components of the HAMMER CRUSHER of the FP Series are the following Figure 1 CRUSHER components 1 Jaw closing cylinder 2 Jaw pin 3 S...

Page 15: ...to remove it or change its contents Figure 2 CE marking In addition to the information contained therein mandatory by law which are Business name and full address of the manufacturer Designation of t...

Page 16: ...movement i e opening closing of the jaw The CRUSHER must be connected to the excavator s hydraulic circuit which will control its movements 2 9 INTENDED USE AND LIMITS OF USE The HAMMER FP CRUSHER is...

Page 17: ...perations that specialized maintenance personnel must perform Model FP05 FP10 FP16 FP22 FP26 FP32 Excavator weight t 3 8 8 13 13 22 16 25 20 32 33 40 Weight kg 360 900 1450 2150 2650 2950 Opening oil...

Page 18: ...he controls of the equipment and as indicated in this manual The MANUFACTURER does not have a direct control over the applications operations inspection lubrication or maintenance of the CRUSHER there...

Page 19: ...is used Pay particular attention to prevent the presence of any person not involved in the work in the operating area If necessary stop the activity and do not resume the work until the people are at...

Page 20: ...DO NOT allow anyone to get on the CRUSHER DO NOT modify or remove any part and or component of the CRUSHER equipment DO NOT use the equipment with the protections removed DO NOT remove or inhibit safe...

Page 21: ...t with the machine in motion Do not approach or stand within the working range of the equipment when the excavator arm is raised Danger of crushing upper limbs MaxP Indication in bar of operating hydr...

Page 22: ...f the equipment according to the ground conditions Nature and cause of possible imbalances of the vehicle Maneuvering spaces Visibility conditions and obstacles Before disconnecting the hydraulic pipe...

Page 23: ...equipment the following residual may be identified in its use Danger area Danger Safety system adopted 1 Jaw Crushing Impact Make sure that no persons are within the operating range of the equipment...

Page 24: ...e CRUSHER Align the pin housing holes Insert the pins in their respective seats and lock them with washers and nuts observe the position of the safety blocks The tightening torques of the nuts depend...

Page 25: ...are no people in the immediate vicinity when mounting the CRUSHER on the excavator s arm The CRUSHER extends the excavator s arm so make sure there are no collisions between the parts during its norma...

Page 26: ...note during use the hydraulic connections must be constantly under pressure Perform the entire range of the possible positions slowly acting on the excavator control cylinder Check for the absence of...

Page 27: ...ansport positioning assembly etc Check that the hydraulic connections have been made correctly Most of the drawbacks and failures that may occur are caused by the loosening of the fixingelements and b...

Page 28: ...flat and non yielding surface CAUTION In case of contact with voltage conductors DO NOT get out of the vehicle but maneuver in order to eliminate the contact and reach a safe distance 4 7 MALFUNCTIONS...

Page 29: ...accessories eyebolts chains slings etc Figure 3 Lifting points of the crusher with eyebolts For a long service life of the crusher it is necessary to disconnect the Hammer FP Series fixed crusher afte...

Page 30: ...any leaks and to avoid infiltration of dust or other elements in the hydraulic circuit Keep the filters constantly clean and check the degree of deterioration of the hydraulic oil of the machine on wh...

Page 31: ...Ed 01 18 Rev 00 31 FIXED CRUSHER FP SERIES 2 1 3 6 3 LUBRICATIONS The points to be greased are those indicated below Figure 4 Lubrication points 1 Jaw cylinder pin 2 Jaw pin 3 Cylinder pin...

Page 32: ...ease all points indicated in 6 3 Lubrication Screw tightening check Check that the movement of the CRUSHER does not show irregularities Welded connections check Check the seal of the hydraulic actuato...

Page 33: ...41 69235 343 23 92281 460 92 177992 887 51 210844 1049 32 296163 1480 81 355984 1775 01 M 30 46 84044 465 82 112287 622 73 215748 1206 23 255955 1421 97 359906 2010 38 432476 2402 64 M 33 50 104932 6...

Page 34: ...34 Ed 01 18 Rev 00 FIXED CRUSHER FP SERIES 6 7 HYDRAULIC PIPE DIMENSIONS Model FP 5 FP 10 FP 16 FP 22 FP 26 FP 32 Jaw drive pipe size 3 4 3 4 1 1 1 1...

Page 35: ...he type of material e g metal material hydraulic components etc Empty all components containing oils by collecting the latter in suitable containers Dispose of the various components according to thei...

Page 36: ...Rev 00 FIXED CRUSHER FP SERIES 8 ANNEXES Ann 1 Technical assistance Application form Customer Date CRUSHER FP series MODEL Equipment serial number Problem detected Requested intervention date Stamp an...

Page 37: ...8 Rev 00 37 FIXED CRUSHER FP SERIES Ann 2 Spare parts request Customer Date CRUSHER FP series MODEL Equipment serial number The following material is requested Description Quantity NOTES Stamp and sig...

Page 38: ...umber Number oh hours Type of use Equipment 2 Pressure and oil flow detection Recommended values T 60 70 C Pressure bar aprx 0 140 160 170 180 190 200 250 280 300 320 340 350 Flow rate l min Final ope...

Page 39: ...Ed 01 18 Rev 00 39 FIXED CRUSHER FP SERIES...

Page 40: ...40 Ed 01 18 Rev 00 FIXED CRUSHER FP SERIES Via Oleifici dell Italia Meridionale Lotto G1 Z I 70056 Molfetta BA Italy info hammereurope com T 080 337 53 17 Ed 01 18 Rev 00...

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