HAMMELMANN HDP 502 / S 1100-50 Operating Instructions Manual Download Page 12

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Operating instructions

Technical data

No.: HDP 502 / S 1100-50

Page 6, Issue: 03.2017

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Germany

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D-59302 Oelde

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Carl-Zeiss-Straße 6 - 8

Pos : 6 /T ec hnis che D aten/Übersc hrift @ 0\mod8_2.doc x @ 1196 @ 1 @ 1

Tech nical dat a

Pos : 7 /T ec hnis che D aten/Pumpen/HD P 500/H auptabmes sungen HD P 500 neu @ 9\mod_1360049466827_2.doc x @ 73883 @ 2 @ 1

3.1 Main dimensions

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Fig.: 1 Main dimensions of the high pressure pump

Summary of Contents for HDP 502 / S 1100-50

Page 1: ...Operating instructions High pressure pump unit HDP 502 S 1100 50 B7 02502 0210 HDP 502 S 1100 50 2017 Made in Germany Issue 03 2017...

Page 2: ...data diesel engine Make Volvo Type TAD 1672 VE Stufe IV Tier 4 Final motor no 2016102431 V Voltage 24 kW Rating 515 1 min R P M 1800 1 min R P M min 900 Battery no 04 00190 0006 2 St ck Battery box n...

Page 3: ...39 1 00 pc PUMPHEAD Duplex HDP360 500 D50 55 1 4462 55 00 02518 0018 1 00 pc VENT LINE HDP230 330 350 400 550 360 MC 60 00 05865 0146 1 00 pc PRESSURE REGULATING VALVE 500 L MIN 1200 BAR 1 4462 61 00...

Page 4: ...ESSURE SENSOR 0 16 BAR 4 20 mA G1 4 A 430 04 05630 0074 1 00 pc THERMOSTAT 0 100 C 4 20 mA G 1 4B M12x1 440 00 05630 0012 1 00 pc THERMOSTAT HDP380 500 800 MC 450 04 01336 0180 1 00 pc CONTROL UNIT ES...

Page 5: ...otor Switchboard control unit pump motor Gepr ft nach EG Maschinenrichtlinie Ger tesicherheitsgesetz Tested in accordance with E U Machine Regulations governing operational safety of equipement ja yes...

Page 6: ...nterlagen nach Anhang VII A zusammenzustellen The department Standards Documents is authorised to compile the technical file according to Annex VII A Le service Standardisation Documentation est autor...

Page 7: ...Operating instructions High pressure pump unit HDP 502 S 1100 50 HDP 502 S 1100 50 2017 Made in Germany Issue 03 2017...

Page 8: ...eneral 13 5 1 Introduction 13 5 2 Application 13 5 3 General permissible operational conditions 13 5 4 Copyright 14 5 5 Warranty terms 14 6 Transportation 15 6 1 Packing 15 6 2 Transportation 16 6 3 T...

Page 9: ...9 3 Operating the system 40 10 Shut down 42 10 1 Stopping the unit 42 10 2 Overnight shut down 42 10 3 Exhaust after treatment 42 10 4 Extended shut down 43 10 4 1 Draining the unit 43 10 4 2 Venting...

Page 10: ...Assembling ref to fig Pump head 59 11 7 Maintenance of the piston seal assembly 00 00743 2221 004 61 11 7 1 Disassembly 61 11 7 2 Reassembly 62 11 1 Changing the bellows 65 11 2 Changing or adjusting...

Page 11: ...tructions especially the section Safety before attempting to operate Ensure that these instructions are always readily available to all personnel concerned Pos 3 Technische D aten Zu di eser Anlei tun...

Page 12: ...GmbH Germany D 59302 Oelde Carl Zeiss Stra e 6 8 Pos 6 Technische D aten berschrift 0 mod8_2 docx 1196 1 1 3 Technical dat a Pos 7 Technische D aten Pumpen HD P 500 H auptabmessungen HD P 500 neu 9 mo...

Page 13: ...Operating instructions No HDP 502 S 1100 50 Page 7 Issue 03 2017 Copyright Hammelmann GmbH Germany D 59302 Oelde Carl Zeiss Stra e 6 8 Weight of the pump approx 1985 kg Pos 8 xxxxxxxxxxxxxxxxxxx 0 mod...

Page 14: ...2 Pressure step 1 Flow rate V 262 l min Operating pressure p 1000 bar Motor speed 1800 1 min Crankshaft speed nku 465 1 min Piston Plunger dia dko 50 mm Power rating req d 478 kW Rod force 200 000 N S...

Page 15: ...4 2 Safety conscious working Always observe accident prevention rules e g in Great Britain Health and Safety at Work Act Refer to local statutory or recommended codes of practice for the use of water...

Page 16: ...care shall be taken to ensure that the pressure regulating valve or unloader is correctly set so that the operation of any consumer i e spray gun will not cause a sudden pressure change and or excessi...

Page 17: ...ue and bacterial infection To work with liquid jets the employer should ensure that all operatives wear protective clothing i e Protective suit Safety helmet Flexible closed gloves Slip proof safety b...

Page 18: ...onsible for any consequences arising from the fitting of unauthorised spare parts or accessories 4 8 Additional warnings When this high pressure equipment i e rotary joint pistol etc is built into a h...

Page 19: ...sure cleaning of flat surfaces transportation and production plants of the inside and outside of pipes and tanks etc Use only HAMMELMANN accessories designed for the maximum pressure of your high pres...

Page 20: ...arts The guarantee would be invalidated if The equipment was used for purposes under other than our admissible conditions The leads at the safety organs are injured e g for change of adjustments The h...

Page 21: ...Anlagen 4 mod_1193824702949_2 docx 20097 2222 1 6 1 Packing Method of packing is determined by method of transport Fundamentally the pumps and pump aggregates are packed so that they are protected fr...

Page 22: ...e end of the test an anti corrosion emulsion is introduced into all water leading parts and into the pistons plungers pump heads and other metallic shining parts That means that a anti corrosion emuls...

Page 23: ...und Beschrei bung berschrift 0 mod155_2 docx 1372 1 1 7 Construction Description Pos 26 Aufbau und Beschrei bung berschrift Konstrukti ver Aufbau 0 mod156_2 docx 1376 1 1 7 1 Construction Pos 27 Aufb...

Page 24: ...e 6 8 Item no Description Item no Description 1 HAMMELMANN High pressure pump HDP 504 8 Fine filter with air venting 2 Bypass valve 9 Air filter diesel engine 4 Lifting device for pump head 10 Air pr...

Page 25: ...ig Construction of high pressure pump HDP 502 Item No Description Item No Description 10 Pump head 100 Drive shaft 20 High pressure discharge 110 Oil dip stick 30 Name plate 120 Oil drain valve 40 Oil...

Page 26: ...located from the outside near the outer conrods Conrods have bush bearings both ends running on hardened polished surfaces at the crankshaft and gudgeon pins The pressurised oil lubrication system co...

Page 27: ...scharge valve opens water is emitted via the discharge line On the downward stroke of the plunger Discharge valve closes pressure drops to suction pressure suction valve opens water is drawn in from s...

Page 28: ...usting sleeve Clockwise increases the pressure Anti clockwise decreases the pressure Relieve the eccentric lever means switch on the pressure pump goes to working speed Setting of the air pressure wit...

Page 29: ...t switch ensures that the tank is not over filled when the unit is in bypass mode A drain cock is provided to empty the tank in freezing conditions Filter Removes abrasive particles from the feed wate...

Page 30: ...expanded to transfer data by SMS or online connection Compact and robust construction Ability to operate under extreme climatic conditions High resistance to electromagnetic interference Software The...

Page 31: ...y button the engine can also be started The ignition output will stay activated When switching the engine off the ignition stoppage magnet output will always be switched off to stop the engine The sof...

Page 32: ...ctrical signal which changes in proportion to the pressure The pressure transmitter requires no maintenance Specifications Input Dimension Pressure range 0 16 bar Burst pressure 75 bar Over pressure s...

Page 33: ...tion extends the operation time The pressure transmitter requires no maintenance Specifications Input Dimension Pressure range 0 1600 bar Burst pressure 4000 bar Over pressure safety 2300 bar Pressure...

Page 34: ...is equipped with a LED to show the switching status Using any mounting positions the one with the solenoid vertical should be preferred Specifications Valve Dimension Nominal diameter DN 5 Working pr...

Page 35: ...e temperature transmitter requires no maintenance Specifications Input Dimension Measuring range 0 C 100 C Pressure resistance 40 bar Vibration resistance 3 g Pressure connection G B Mounting torque 2...

Page 36: ...top up if necessary Never run below min level Check condition and tension of belt drives Refer to the motor manual Unscrew the filter housing and check condition If dirty clean the filter housing and...

Page 37: ...eed of v 5 5 m s and an output of Q 66 l min The straight connection between these two values on the scales results in the hoses DN 16 on the centre scale Fig Diagram Flow velocity in appetence Suctio...

Page 38: ...Max 1000 S cm Max 1000 S cm Max 1000 S cm Max 1000 S cm Max 1000 S cm 300 to 1000 S cm Max content solids 200 mg l 200 mg l 50 mg l 50 mg l 20 mg l 20 mg l Calcium carbonate CaCo3 max 350 mg l 350 mg...

Page 39: ...5 1 25 0 7 1 0 0 07 7 02 50 0 17 8 10 0 14 3 1 0 100 0 50 0 18 0 10 0 14 0 01 1 0 Pos 60 Vorber eitung zur Inbetri ebnahme Installation S Anlagen Hi nweis Filter Ablager ungen 0 mod544_2 docx 2304 1...

Page 40: ...the hose outside and repeat the cleaning and greasing procedure Connect the hose The cleaning greasing and hose arrester procedure should be observed when fitting hose extensions Separate oil cooler...

Page 41: ...0 175 3200 200 8 2500 3200 250 12 2100 M 20 x 1 5 LH direkt 95 290 10 290 M 18 x 1 5 DKL 32 50 100 130 530 1250 M 22 x 1 5 DKO 30 30 70 150 1600 95 12 250 M 22 x 1 5 DKL 27 62 100 180 440 1100 M 24 x...

Page 42: ...or start up and system checks ensure that no grit or dirt can adhere to the last connector Do not fit the accessory yet Fig Hose connections Arrester Compression sleeve H P outlet Carabiner Hose conn...

Page 43: ...ssory to hose and hose to hose safety connections The wire hose arresters fitted to all HDP 502 S 1100 50 hoses and accessories are to prevent the hose from wiplashing in the event of a bad or faulty...

Page 44: ...vel should not be below the minimum shown on the dip stick Also check if there is water i the oil emulsion If found determine and dispose of the cause Then change the oil and start see section Mainten...

Page 45: ...even if unpressurised Open water supply to the pump Check the water admission pressure min 3 bar and Release the emergency stop button Press keypad Softkey activates again to activate diesel pre heat...

Page 46: ...key To start the engine press keypad Jetting operator can now engage trigger s and commence blasting The operator in the control panel should observe the values of engine speed or pressure Pressure mu...

Page 47: ...hat seals need adjusting or replacing see section Maintenance To check the service functions of the system user s menu during operation see operating instructions of the ES2 control With running engin...

Page 48: ...r safekeeping Disconnect arrester water and electrical connections at the jetting accessory Store the accessory in accordance with instructions provided Either plug cap the hose connections or place p...

Page 49: ...ere may be a reduction in power by the engine control unit Only switch off the battery main switch about 2 mins after the ES2 has been turned off During this time the AdBlue lines are emptied in order...

Page 50: ...he correct amount of anti corrosion fluids Remove the suction hose and close the suction connection with the screw cap Fit a short length of H P hose to the pressure outlet and place the free end in t...

Page 51: ...on procedure described previously thoroughly dry the connections using compressed air Take extra care when capping or protecting with polythene Do not coil too tightly Ensure there are no kinks in the...

Page 52: ...t on the panel display Press keypad and lock for safety The fault finding and remedy is described in the operating instructions of the ES2 Faults possible reasons as well as remedies are described the...

Page 53: ...l inspection until unit is shut down Inspect and tighten or replace as necessary Worn piston sleeves Change piston sleeves Rework is possible f Shock pulses in high pressure discharge Suction or press...

Page 54: ...mulsion in oil If found do not run the pump check the reason and remedy the fault Check the water filter for dirt Check the condition of the filter housing and of the filter insert If necessary clean...

Page 55: ...discharge lines etc Uneven heating in areas of the pump head Valve block Pulsation in the suction side assembly or rapid flickering at the pressure gauge Temperature increase at the plunger cooling wa...

Page 56: ...rain compressed air tank 11 3 2 Compressed air filter Before start to work at least daily drain compressed air filter Visually check the condition of the filter cartridge If necessary clean wash out o...

Page 57: ...gauge Fig Oil change Change the oil when pump is warm oil drains better At every oil change it is necessary to change the oil filter cartridge Place rags or equivalent under the oil drain valves Coll...

Page 58: ...04 00995 0176 from the thread rod 3 and change by new Clean the magnet 4 Reassembling in reverse order Insert the new oil filter into the oil filter housing and replace the hexagon screw plug 9 Fill...

Page 59: ...Renolyin Unisysn CLP L 320 Mobil Mobil SHC 632 Mobilgear SHC XMP 320 Optimol Optigear Synthetic A 320 PANOLIN Tecsynth 320 Petro Canada Enduratex Synthetic EP 320 Shell Omala S4 GX 320 Total Carter SH...

Page 60: ...instructions Maintenance No HDP 502 S 1100 50 Page 54 Issue 03 2017 Copyright Hammelmann GmbH Germany D 59302 Oelde Carl Zeiss Stra e 6 8 Viscosity Temperature Diagram for synthetic oils at Poly Olef...

Page 61: ...o so Remove protective cap and loosen the counter nut Use screw driver to adjust the oil pressure Tighten the adjuster screw to increase pressure or unscrew to reduce pressure Pos 84 Instandhaltung Pu...

Page 62: ...ll it completely out with the plug 30 and the rupture disc 50 Grease the outer thread of the connection piece 40 carefully with Molykote1000 order no 04 02750 0011 Position the plug 30 on the end of t...

Page 63: ...loosened Working crosswise use 32 mm socket and torque wrench to remove the head retaining nuts 520 Lift the pump head valve housing from the crank section and turn it by 180 If necessary do it with t...

Page 64: ...rmany D 59302 Oelde Carl Zeiss Stra e 6 8 Fig Pump head Item no Description Item no Description 10 Valve housing 160 Bushing 20 Spring 310 Set screw 30 Valve 500 Screw in piece 40 Cylinder ring 510 Ta...

Page 65: ...greasing fluid and remove all felt tip markings if necessary Lay these parts in order of their assembly Grease all slide ways carefully grease always means Stabyl MO 500 order no 04 04660 0002 Assembl...

Page 66: ...520 on the stud bolts 530 by your hand Don t grease the thread of the hex skt head cap screws 90 They are provided with an integrated lubricant By using the hex socket head screws 90 fix the valve ho...

Page 67: ...cribed under point pump head and lay them cleaned down on a workbench or similar Mark the parts i e with a felt tip to know from which valve set they originate The casing bills of the seal assembly la...

Page 68: ...ert the support ring 120 and the glyd ring 40 in the flange Place the second support ring 120 onto the Glyd ring 40 Fix these parts by inserting the circlip 410 Lightly grease the inner of all parts A...

Page 69: ...9302 Oelde Carl Zeiss Stra e 6 8 Fig Piston seal assembly Item No Description 10 Casing 20 Piston 30 Flange 40 Glyd Ring 60 O ring 110 Ring 120 Support ring 130 Packings 150 Bushing 190 Ring 300 Bushi...

Page 70: ...piston 20 down on the piston rod and slide the peg of the piston in the piston rod Assemble the parts of the pump head as described under point pump head Ref fig Loosen the piston Press the clamp halv...

Page 71: ...200 from the pump intermediate chamber Take the bellow off the piston rod Slide a new bellow onto the piston rod Fig Bellows Loosely slide the hose clamp 190 over the bellow for later assembly Lay th...

Page 72: ...boost pump away from the engine as far as possible Hand tighten the four pump fixing bolts Tension the belt by means of the tensioning bolts 6 mm allen key There should be about 10 mm play in the cent...

Page 73: ...ventil DR V 00 05865 0146 11 mod_1400674247453_2 docx 89693 12222 1 12 Pressure regulating valve 00 05865 0146 Fig Pressure regulating valve Item no Description Item no Description Item no Description...

Page 74: ...o 90 Nm Lightly grease the connection armature order no 00 00131 0121 with Molykote 1000 and tighten into the valve Screw membrane cylinder for example no 00 06428 0025 or adjusting sleeve for example...

Page 75: ...e attempting to check hose connections and leakage points or making inspection and remedy Removing the pressure regulating valve from the pump head Remove pneumatically control line hose membrane cyli...

Page 76: ...rol piston 30 and valve seat ring 60 out of the housing 10 By using a screw driver remove the bracket 35 from the housing 10 Ref to fig 1 Thereby do not damage the housing Afterwards remove support ri...

Page 77: ...assembling of the pressure regulating valve Grease the inner of housing 10 with Stabyl MO 500 order no 04 04660 0002 Place O ring 25 onto seal ring 20 ref to fig 2 Fig 2 Place seal ring 20 with O ring...

Page 78: ...5 0146 No HDP 502 S 1100 50 Page 72 Issue 03 2017 Copyright Hammelmann GmbH Germany D 59302 Oelde Carl Zeiss Stra e 6 8 Fig 4 Slide the bracket 35 ref to fig 5 onto the special tool and then into the...

Page 79: ...n fit the circlip 110 into the groove of the control piston 30 Place the support ring 70 and O ring one part into the valve seat ring for correct positioning ref to fig 1 Slide the valve seat ring 60...

Page 80: ...ns of high pressure hoses every time with hose protections Secure the high pressure hose every time with hose protections at the working tool Never tighten fittings of high pressure hoses under pressu...

Page 81: ...switched off and depressurised Never tighten fittings under pressure Observe torque look table beyond Pay attention to the change of length when working Hoses reduce their length under pressure Do no...

Page 82: ...roduction 13 Warranty terms 14 M Maintenance Changing or adjusting the boost pump drive belt 66 N Notes on installation of connecting armatures 34 O Operating the system 40 Overnight shut down 42 P Pr...

Page 83: ...Operating instructions ES2 Microprocessor Control for Volvo Engine ES2 Bediener Volvo 2016 Made in Germany Issue 04 2016...

Page 84: ...2 6 Entering a set value 7 2 7 Operators menu 8 2 7 1 Selecting of the pressure step 10 2 7 2 Teach in function 11 2 7 1 External set value set value parameter 11 2 7 2 Keypad lock 12 2 7 3 Switch OFF...

Page 85: ...bau und Beschreibung ES 2 Steuerung Bedeutung der Tasten und Softkeys 0 mod25_2 docx 1836 1 Meaning of Keypads Softkeys and Symbols Key pads Softkeys Symbole Control On Engine Start Battery Engine Sta...

Page 86: ...is covered by a safety request yes The last set value will be displayed for 10 sec The set value can be confirmed or adjustet Use the set values pressure speed from the previous job Ja Nein No The se...

Page 87: ...net output will be activated when the start button is pressed and then the starter with a delay of approx 1 2 seconds If the ignition has already been switched on with the key button the engine can al...

Page 88: ...t pre heat time Fig 4 Pos 11 Aufbau und Beschreibung ES 2 Steuerung Motor Starten 0 mod30_2 docx 1652 2 1 2 5 Engine START Press Pos 12 Aufbau und Beschreibung ES 2 Steuerung Warnmeldung 3 mod1976_2 d...

Page 89: ...Beschreibung ES 2 Steuerung Drucksollwert 0 mod32_2 docx 1656 1 Entering a set value units with pressure control Press or 25 2 V 10 Press to increase or to decrease To confirm press or automatically...

Page 90: ...maske 1 1 mod38_2 docx 1856 1 1 2 3 4 5 6 N o 9 9 0 1 4 0 2 3 7 5 0 1 0 0 1 0 5 M a c h i n e n o p u m p d a t e d i s p l a y V E S 2 2 0 1 2 0 4 I 0 1 0 0 1 2 1 9 1 9 S o f t w a r e v e r s i o n...

Page 91: ...2 3 4 5 6 Functions which have been deleted at the factory are designated inactive These can not be selected e g 1 Idle speed delay 1 I d l e s p e e d d e l a y i n a c t i v e 2 M u l t i t o o l v...

Page 92: ...th to the next digit underlined The digit changes to All digits must be entered Select Code confirm and The code is 1 2 3 0 or 0 1 2 3 Display changes to prior page I n p u t k e y c o d e V a l u e l...

Page 93: ...i v EXIT Fig 16 Pos 35 Aufbau und Beschreibung ES 2 Steuerung Ext Sollwert Sollwertvorgabe 5 mod_1260355836103_2 docx 33277 3 1 2 7 1 External set value set value parameter If external set value inac...

Page 94: ...1 9 2 2 S e t d a t e 0 1 1 0 0 5 2 3 S e t v a l u e s o u r c e E x t e r n a l 2 4 K e y p a d l o c k O F F 2 5 R e m o t e c o n t r o l i n a k t i v e 2 6 M o d e m i n a c t i v e EXIT Fig 20...

Page 95: ...t Code confirm and I n p u t k e y C o d e V a l u e l i m i t f r o m 0 0 0 0 t o 9 9 9 9 0000 C o d e c o n f i r m C a n c e l Fig 23 Changing to start display without symbol Within 30 sec select t...

Page 96: ...activate functions of the unit for example Shut off valve test as follows Press Fig 25 0 1 O i l p r e s s u r e p u m p Pressing will display the shut off valve symbol inverted as long as you keep p...

Page 97: ...0 C W a t e r t e m p p u m p Air pressure is OK Actual value 6 3 bar Limit value 5 5 bar Pump water temperature is OK Actual value 17 C Limit value 40 C Water boost pressure is not OK if the unit is...

Page 98: ...r t h i g h p r e s s u r e S t a t u s M u l t i t o o l v a l v e B y p a s s v a l v e A c t u a l v a l u e O K S t V 1 1 V 2 3 1 V 4 5 1 B V 1 EXIT Fig 30 EXIT Exit menu and change to start displ...

Page 99: ...c e e d e d B a c k EXIT Fig 32 also ref to fault indication Pos 56 Aufbau und Beschreibung ES 2 Steuerung Best tigung 1 mod64_2 docx 1884 1 Press Pos 57 Aufbau und Beschreibung ES 2 Steuerung Fehler...

Page 100: ...faults during operation The faults are indicated according to standard SAE J 1939 code e g SPN Fault number e g 98 oil level FMI fault level e g 15 warning 3 critical 1 shut off also ref to fault indi...

Page 101: ...y min bar ON Delays switching on the monitoring time of the HP min Delay min bar OFF Delays switching off the monitoring time of the HP min Hose length Select either 20m or 100m The regulation will st...

Page 102: ...of the following At electronic engines jump directly to point 12 2 Read CAN fault over the button CAN fault list and identify the fault over the SPN no If necessary call the engine supplier Important...

Page 103: ...ley or loose Replace refit or retension as necessary CAT engine fault Identify the fault by the flash code or by SPN code 12 2 Read CAN fault Or if necessary call CAT Service At machines with fast shu...

Page 104: ...too high Supply water temperature 30 C Check water supply Water temperature at feed water tank too high Fill with cool water Operation with to much bypass water Drain the bypass water separately Pos 7...

Page 105: ...tive Check the 4 mA in the operators menu If 0 mA the bypass socket or wiring to socket is faulty Check the socket for short circuit If bypass socket is O K If voltage is approx 22 volts but 4 mA curr...

Page 106: ...r to the unit is in excess of 33 V DC External power source attached Switch off and remove immediately Pos 87 Aufbau und Beschreibung ES 2 Steuerung Fehlermeldungen Fehler 20 Drahtbruch Temperaturf hl...

Page 107: ...hler 26 31 Reserve 1 6 3 mod1979_2 docx 4104 1 Fault 26 Res 1 Inputs can be covered according to unit Fault 27 Res 2 Fault 28 Res 3 Fault 29 Res 4 Fault 30 Res 5 Fault 31 Res 6 Pos 95 Aufbau und Besch...

Page 108: ...Fault 40 Engine oil pressure Engine oil pressure low Fault 41 Charger pressure Charger pressure to high Fault 42 Air inlet pressure Air inlet pressure low Fault 43 Coolant temperature Coolant temperat...

Page 109: ...Blue fill level below 1 Warning stage of engine reached Top up AdBlue Pos 106 Aufbau und Beschreibung ES 2 Steuerung Fehlermeldungen Fehler 54 Leistungsreduzierung 15 mod_1454410977113_2 docx 143727 1...

Page 110: ...e E N G L E N G L I S H 4 D i s p l a y c o n t r a s t 1 3 0 5 D i s p l a y l i g h t i n g O N 6 S t a n d b y t i m e O F F EXIT Fig 38 1 2 3 4 5 6 Select page 3 point 9 By pressing change the co...

Page 111: ...l valve is closed in this connection The whole flow rate of water flows out about the pressure regulating valve 1 4 P r e s s u r e t o l e a r n O F F 1 5 C o n s u m e r n u m b e r 3 1 6 C o n s u...

Page 112: ...2 0 C o n s u m e r 5 i n a k t i v EXIT Fig 44 1 2 3 4 5 6 The liter amounts refer on by the Teach in given pressure By pressing or adjust the flow rate in litre per minute of the appropriate nozzle...

Page 113: ...8 Pos 111 Aufbau und Beschreibung ES 2 Steuerung Service Einstellung Modem Anschluss 4 mod_1207827395897_2 docx 23681 23 1 2 13Modem connection au und Beschreibung ES 2 Steuerung Best tigung 0 mod64_...

Page 114: ...vo Page 32 Issue 04 2016 Copyright Hammelmann GmbH Germany D 59302 Oelde Carl Zeiss Stra e 6 8 Fig 48 By pressing of the yellow button the SIM box opens Fig 49 Attach SIM card into the lade box Fig 50...

Page 115: ...ve e g 5846 as follows and confirm With or assign the digit Then go with to the next digit underlined The digit changes to All digits must be entered Select Code confirm and S e l e c t P I N V a l l...

Page 116: ...o c k t i m e 2 2 S e t d a t e 2 4 K e y p a d l o c k i n a k t i v 2 5 R e m o t e c o n t r o l i n a k t i v 2 6 M o d e m O N EXIT Fig 54 2 13 1 Description of blink code of ES2 modem State of...

Page 117: ...B Basic display 3 E Engine Start 6 Entering a value units with pressure control 7 Entering a value units with speed control 7 F Fault indication 21 Fault report 17 Function menu 14 K Keypad lock 13 O...

Page 118: ...m Kabelbaum Power supply is fused by Volvo with a blade fuse in the Volvo harness SICH SCHALTER GETRIEBE safety switch gear 01 2016 nderung der Belegung Sicherungsblock vor dem Bat Schalter 02 2016 Be...

Page 119: ...VOLVO Batterien batteries Anlasser Starter Batterieschalter Battery switch HAMMELMANN Sicherungen VOR dem Batterieschalter falls vorhanden if fitted 00 01808 0392 Nach Bedarf belegen Aufkleber f r Bat...

Page 120: ...T und STOP des Dieselmotors erfolgen vom Motorsteuerger t Die Kommunikation mit der ES2 wird mittels CAN Bus ausgef hrt engine monitoring and also start and stop of the diesel engine are done by the e...

Page 121: ...sertemperatur Pumpe water temperature Pump Luftdruck air pressure FREI 1 FREE 1 LTEMP PUMPE FREI 3 oil temperature pump FREE 3 Filter Differenzdruck filter diff press ldruck Pumpe oil pressure Pump Ku...

Page 122: ...AMMELMANN 04 01 2012 Urspr ES2 Regelungsfunktionen ES2 control functions 110 max Druck Abschaltung 110 max pressure cut off 4 20mA VOLVO_EMS J1939 CAN high CAN low CAN high CAN low Druckaufnehmer Pres...

Page 123: ...hl sselschalter bypass key switch Bypass Schl sselschalter bypass key switch falls an der Anlage vorhanden if installed at the machine falls an der Anlage vorhanden if installed at the machine Y Bypas...

Page 124: ...H 4 20mA KW TEMP l K hler Wasser Temperatur OCW TEMP Oil Cooler Water Temperature falls an der Anlage vorhanden if installed at the machine falls an der Anlage vorhanden if installed at the machine DE...

Page 125: ...lls an der Anlage vorhanden if installed at the machine Bei Ausgf hrung mit ifm Wassertankschalter Wassertank min water tank min Verl ngert mit Deutsch Stecker Anstatt Schwimmerschalter S19 COM C O ES...

Page 126: ...6 8 D 59302 Oelde HAMMELMANN 04 01 2012 Urspr Z ndung Ignition Elektrische Kraftstoffpumpe Electric Fuel Pump falls an der Anlage vorhanden if installed at the machine Bei Ausgf hrung mit externem ni...

Page 127: ...6 2014 Abfrage ltemperatur Seite 6 07 2014 Bezeichnung Dieseltankgeber Seite 6 02 2015 Beschreibung f r Pin 6 von Volvo angepasst Seite 1 06 2015 Belegung CAN Bus korrigiert Seite 4 08 2015 Fehler FRE...

Page 128: ...8 4 PE PE X5 2 2 2 2 2 2 2 2 6 8 1 1 3 3 3 4 5 11 12 7 14 7 3 16 3 17 3 18 3 9 3 3 15 3 23 3 3 24 28 27 29 29 57 56 57 56 5 7 7 9 15 27 29 29 56 56 11 12 14 3 3 3 3 3 3 3 3 3 28 57 57 F1 PE PE PE PE P...

Page 129: ...hluss 81 X5 5 6 1 W_24pol 3 82 X5 6 6 3 4 83 X5 7 6 4 5 84 X5 8 6 5 6 85 X5 9 6 7 7 17 1 2 18 1 3 86 X5 19 6 8 8 20 1 3 21 1 3 57 X5 23 4 7 2 56 X5 24 4 7 1 21 ES2 24 20 ES2 24 18 ES2 24 17 ES2 24 VE...

Page 130: ...e FREI 1 FREE 1 Bypass Pistole 1 bypass gun 1 Pistole 2 Gun 2 Tankgeber Alternativ zu B2 tank sensor alternativ with B2 Temperaturf hler Motor temperature sensor engine Generator W Generator W Druckau...

Page 131: ...F22_001 Leistenbezeichnung Stecker bezeichnung Steckerplan Kabeltyp Zielbezeichnung Anschluss Br cke Seite Spalte Kabelname Kabelname Anschluss Funktionstext Zielbezeichnung Kabeltyp Ger teanschluss...

Page 132: ...Ersatz von 8 9 3 18 14 4 07 12 2015 GmbH 13 2 Name 5 F22_001 Leistenbezeichnung Stecker bezeichnung Steckerplan Kabeltyp Zielbezeichnung Anschluss Br cke Seite Spalte Kabelname Kabelname Anschluss Fun...

Page 133: ...7 ES2 24 56 CAN high 24 CAN low 4 7 2 X5 4 7 ES2 24 57 CAN low 23 VE Wasser Demineral water 6 1 3 X5 6 1 ES2 24 81 VE Wasser Demineral water 5 6 3 4 X5 6 3 ES2 24 82 6 KW TEMP ZU HOCH OCW TEMP HIGH 6...

Page 134: ...ssure switch engine 2 2 13 X5 2 2 ES2 40 11 ldruckschalter Motor oil pressure switch engine 5b VOLVO EMS FEHLER FREI 2 VOLVO EMS FAULT FREE 2 2 3 14 X5 2 3 ES2 40 12 VOLVO EMS FEHLER FREI 2 VOLVO EMS...

Page 135: ...Bypass Pistole 1 bypass gun 1 5 1 30 X5 5 1 ES2 40 27 Bypass Pistole 1 bypass gun 1 2a 5 1 31 X5 5 1 ES2 40 28 2b Bypassventil bypass valve 5 2 32 X5 5 2 ES2 40 29 Bypassventil bypass valve 7a Umschal...

Page 136: ...Klemmenkasten terminal box Abgasaustritt exhaust Massenschwerpunkt centre of gravity Massenschwerpunkt centre of gravity 1230 1300 Mit Teile Nr Rev signiert H rte gepr ft Mit Betriebsdruck signiert a...

Page 137: ...iftfeld inkl 900L Diesel ca 765kg und 70L Ad Blue ca 76kg Weight of the high pressure pump unit see title block incl 900l fuel approx 765kg and 70L Ad Blue approx 76kg 2591 2733 ca Erdungsanschluss ea...

Page 138: ...000 2 60 60 O RING pc 04 00730 0510 1 000 2 110 110 RING pc 01 03465 1424 1 000 2 120 120 SUPPORT RING pc 01 03512 0306 1 000 1 130 130 PACKING set 04 00739 0032 1 000 1 150 150 BUSHING pc 01 00525 0...

Page 139: ...00743 2221 1 1 1 1 5 3 Sander 08 10 2012 09 10 2012 EHelmig Krabus 004 001 St cklisten nderung 16 03 2011 P ts 002 Pos ge ndert 003 Pos 150 ge ndert in Bz 06 05 2011 JMue 004 St cklisten nderung 08 10...

Page 140: ...283 1 000 6 30 30 VALVE pc 01 05860 0291 1 000 6 40 40 SEAL RING pc 01 00742 0212 1 000 24 90 90 HEXAGON SOCKET HEAD SCREW pc 02 00825 0276 1 000 3 140 140 COIL SPRING pc 04 00946 0287 1 000 3 150 150...

Page 141: ...n Krabus 003 001 St cklisten nderung 01 07 2013 Wei 002 St cklisten nderung 003 Pos 150 ge 24 04 2014 Som ZeichFreig HDP3603500 50355 D359302 OELDE 15 03 2013 31 07 2013 Wei 1 2 3 4 5 6 7 8 7 1 3 5 8...

Page 142: ...58 1 000 1 25 25 O RING pc 04 00734 0113 1 000 1 30 30 CONTROL PISTON pc 01 02123 0147 1 000 1 35 35 BRACKET pc 01 01595 0182 1 000 1 50 50 SEAL RING pc 01 03465 0786 1 000 1 60 60 VALVE SEAT RING pc...

Page 143: ...eig D359302 OELDE 10 12 2013 A A A3A 130 1 140 1 10 1 35 1 30 1 50 1 70 1 Z Z 2 1 20 1 25 1 Y Y 2 1 Anziehdrehmoment Ma 200 Nm Tightening torque Ma 200 Nm Couple de serrage Ma 200 Nm Anziehdrehmoment...

Page 144: ...15 0074 1 000 1 20 20 COIL SPRING pc 04 00946 0216 1 000 1 30 30 PISTON pc 01 02110 0449 1 000 1 40 40 DIAPHRAGM pc 04 02727 0007 1 000 1 50 50 COVER pc 01 00665 0362 1 000 8 60 60 HEXAGON SOCKET HEAD...

Page 145: ...he nach DIN ISO 1302 5 5000 00 06428 0029 1 MEMBRANZYLINDER 00 06428 0029 1 1 1 2 3 PSchoening 02 07 2009 03 07 2009 Poetschke Szustkowski 008 002 Pos 200 210 220 entf 05 02 2003 Som 003 Darst ge 004...

Page 146: ...any mail to mail hammelmann de http www hammelmann de DwgPos Item Code No Description Quantity No Unit Unit G 1 2 A G 1 2 82 0 LG 1 10 10 CONNECTION PIECE pc 01 05300 0488 1 000 1 20 20 SEAL RING pc 0...

Page 147: ...011 11 03 2011 Sommerkamp Krabus 004 001 Anziehdrehmoment 07 05 2001 Wew 002 Darstellung ge 003 Anzugsmoment ge ndert 04 04 2005 Gut 004 Darstellung ge 10 03 2011 P ts ZeichFreig_PDF D 59302 OELDE 13...

Page 148: ...59282 Oelde Germany mail to mail hammelmann de http www hammelmann de DwgPos Item Code No Description Quantity No Unit Unit 1 10 10 MANIFOLD pc 01 05332 0141 1 000 4 20 20 THREADED STUD pc 01 04756 0...

Page 149: ...leranzangabe ISO 2768 mH Oberfl che nach DIN ISO 1302 6 0165 08 00200 9201 1 ARMATUR DRUCKSEITIG 08 00200 9201 1 1 1 1 3 T GERNDT 23 11 2015 24 11 2015 Oberscheidt Krabus 003 001 Stkl u Betr drk ge 07...

Page 150: ...0275 1 000 1 110 INSTALLATION MATERIAL pc 00 01808 0349 1 000 3 120 PRESSURE SENSOR pc 04 00829 0093 1 000 1 130 KEY OPERATED SWITCH pc 08 00229 6005 1 000 1 140 SUCTION SIDE FITTING pc 00 00134 0389...

Page 151: ...180 180 HOSE CLAMP pc 04 04482 0165 1 000 3 190 190 HOSE CLAMP pc 04 04482 0164 1 000 3 200 200 BELLOWS pc 01 01170 0019 1 000 1 210 210 OIL DRAIN VALVE pc 04 05866 0012 1 000 1 215 215 CONNECTION PI...

Page 152: ...000 2 730 730 CONNECTION pc 04 05993 0410 1 000 1 740 740 SCREW PLUG pc 04 05993 0750 1 000 1 750 750 TUBE pc 01 03535 1468 1 000 2 770 770 TUBE FITTING pc 04 05993 1029 1 000 1 790 790 FITTING pc 04...

Page 153: ...00 1 1200 1200 TUBE pc 01 03535 1465 1 000 2 1210 1210 TUBE FITTING pc 04 05993 0011 1 000 2 1220 1220 TUBE pc 01 03535 1453 1 000 1 1230 1230 fitting pc 04 05993 0845 1 000 1 1240 1240 TUBE pc 01 035...

Page 154: ...150 3 180 3 190 3 200 3 210 1 320 2 360 1 300 2 480 2 560 2 650 1 670 2 690 2 550 2 540 1 510 1 130 3 60 1 680 2 110 3 120 3 500 1 930 1 40 8 50 8 170 3 220 1 250 1 570 1 Blatt 1 von 2 90 3 950 3 160...

Page 155: ...b Blatt von Bl A Zul Abweichung f Ma e ohne Toleranzangabe ISO 2768 6 mH Oberfl che nach DIN ISO 1302 1506 0000 00 02350 1167 1 KURBELTRIEB 00 02350 1167 1 1 00 02350 098661 1 4 1 10 06 2013 Sander 10...

Page 156: ...many mail to mail hammelmann de http www hammelmann de DwgPos Item Code No Description Quantity No Unit Unit HDP480 1 10 10 FLANGE pc 01 01055 1331 1 000 1 20 20 TUBE pc 01 03535 1258 1 000 1 30 30 FL...

Page 157: ...002 001 Text komplett ge ndert 19 08 2009 Hun 002 Stkl Ma nd Text hinzu ZeichFreig HDP480 D 59302 OELDE 11 03 2009 24 10 2012 P ts A A Mit Teile Nr signiert H rte gepr ft Mit Betriebsdruck signiert a...

Page 158: ...de No Description Quantity No Unit Unit HDP360 480 750 1 10 10 HOUSING pc 00 01240 0378 1 000 1 20 20 FILTER pc 04 00995 0177 1 000 1 30 30 SCREW PLUG pc 01 04838 0236 1 000 1 40 40 O RING pc 04 00734...

Page 159: ...el Nr Ma stab Blatt von Bl A Zul Abweichung f Ma e ohne Toleranzangabe ISO 2768 mH Oberfl che nach DIN ISO 1302 13 0000 00 01015 0020 1 OELFILTER 00 01015 0020 1 1 1 1 5 3 Hunke 27 07 2016 28 07 2016...

Page 160: ...de No Description Quantity No Unit Unit HDP360 500 D28 65 1 10 10 SUCTION CHAMBER pc 01 04246 0224 1 000 12 20 20 DISC pc 01 04380 1080 1 000 12 30 30 HEXAGON SOCKET HEAD SCREW pc 02 00825 0226 1 000...

Page 161: ...ISO 1302 253 7640 00 04246 0184 1 SAUGRAUM 2 0975 00 04246 0184 1 1 1 5 2 23 04 2012 Sander 28 02 2013 28 02 2013 EHelmig Krabus 001 001 Text ge ndert 28 02 2013 San ZeichFreig HDP3603500 D28360 D3593...

Page 162: ...o mail hammelmann de http www hammelmann de DwgPos Item Code No Description Quantity No Unit Unit HDP480 DEUTZ TCD 2015 V08 1 20 20 COUPLING pc 00 02250 0432 1 000 1 30 30 PROTECTION pc 00 01642 0386...

Page 163: ...gs Nr Benennung Halbzeug Artikel Nr Ma stab Blatt von Bl A Zul Abweichung f Ma e ohne Toleranzangabe ISO 2768 mH Oberfl che nach DIN ISO 1302 47 0000 00 00120 1244 1 ANTRIEB 00 00120 1244 1 1 1 4 2 Sc...

Page 164: ...309 D 59282 Oelde Germany mail to mail hammelmann de http www hammelmann de DwgPos Item Code No Description Quantity No Unit Unit HDP480 CAT C 18 1 10 10 COUPLING RING pc 04 03490 0043 1 000 1 20 20 C...

Page 165: ...2009 Sch A Kupplungs Bestell Nr CM 5000 SCE 14 65078 60 Shore Silicon Drehschwingungsberechnung TVA Nr 05015 Mit Teile Nr signiert H rte gepr ft Mit Betriebsdruck signiert alle Ecken und Kanten gratf...

Page 166: ...5 1 000 4 60 60 WASHER pc 02 00421 0009 1 000 4 70 70 HEXAGON NUT pc 02 00309 0009 1 000 1 80 80 CENTRIFUGAL PUMP pc 04 03226 0769 1 000 1 90 90 MALLEABLE CAST IRON FITTING pc 02 01255 0485 1 000 1 10...

Page 167: ...s f r Ers durch Zeichnungs Nr Benennung Halbzeug Artikel Nr Ma stab Blatt von Bl A Zul Abweichung f Ma e ohne Toleranzangabe ISO 2768 mH Oberfl che nach DIN ISO 1302 54 0000 00 00134 0389 1 ANSCHLUSSA...

Page 168: ...ntity No Unit Unit HDP 380 500 800 1 10 10 FILTER pc 00 00995 0058 1 000 1 20 20 CONNECTION FITTING SUCTION SI pc 00 00134 0160 1 000 1 30 30 CLAMP pc 04 04475 0134 1 000 4 50 50 HEXAGON HEAD BOLT pc...

Page 169: ...43 0000 00 00134 0152 1 ANSCHLUSSARMATUR SAUGSEITIG 00 00134 0152 1 1 1 7 5 3 Schueppen 11 03 2010 12 03 2010 Barton Szustkowski 010 004 Pos 40 80 entf llt 23 02 2005 Gut 005 St cklisten nderung 006 P...

Page 170: ...T PIN pc 01 05194 0117 1 000 3 50 50 EYEBOLT pc 02 00503 0110 1 000 3 60 60 RING NUT pc 02 00301 0002 1 000 1 70 70 COIL SPRING pc 04 00946 0124 1 000 1 80 80 FILTER HOLDER pc 00 02166 0003 1 000 1 90...

Page 171: ...ler 003 Typenschild ge ndert 29 06 2004 Gut 004 Pos 40 ge ndert 25 04 2005 Gut 005 Solid Edge Zchng erst 05 09 2006 Sch 006 St cklisten nderung 11 06 2012 Wei ZeichFreig 300l min D 59302 OELDE 16 12 1...

Page 172: ...Germany mail to mail hammelmann de http www hammelmann de DwgPos Item Code No Description Quantity No Unit Unit HDP400 1 10 10 FLAT SEAL pc 04 00709 0019 1 000 1 20 20 WELDING NECK FLANGE pc 02 01272...

Page 173: ...mH Oberfl che nach DIN ISO 1302 11 7000 00 00134 0160 1 ANSCHLUSSARMATUR SAUGSEITIG 00 00134 0160 1 1 1 5 3 Maas 12 07 2012 12 07 2012 Krabus Krabus 004 001 Ma nachtrag 20 01 2003 Maa 002 Ma e korr 0...

Page 174: ...0 00131 0183 1 000 1 40 40 BLOCK BALL VALVE pc 04 01561 0151 1 000 1 50 50 CONNECTION FITTING pc 00 00131 0341 1 000 6 60 60 WASHER pc 02 00421 0007 1 000 6 70 70 HEXAGON HEAD SCREW pc 02 00671 0120 1...

Page 175: ...durch Zeichnungs Nr Benennung Halbzeug Artikel Nr Ma stab Blatt von Bl A Zul Abweichung f Ma e ohne Toleranzangabe ISO 2768 mH Oberfl che nach DIN ISO 1302 264 0000 00 05540 0346 1 TANK 00 05540 0346...

Page 176: ...1 000 2 80 80 HOSE LINER pc 04 05682 0051 1 000 1 90 90 TUBE FITTING pc 04 05993 0440 1 000 1 100 100 ANGLE pc 04 06195 0020 1 000 1 110 110 CONNECTION pc 04 05993 0825 1 000 2 120 120 TUBE FITTING p...

Page 177: ...Ma stab Blatt von Bl A Zul Abweichung f Ma e ohne Toleranzangabe ISO 2768 mH Oberfl che nach DIN ISO 1302 240 0000 00 05540 0345 1 TANK 1 4301 00 05540 0345 1 1 1 10 2 OFranke 05 04 2016 05 04 2016 B...

Page 178: ...3 2017 1 PARTS LIST 41 HAMMELMANN GmbH POB 3309 D 59282 Oelde Germany mail to mail hammelmann de http www hammelmann de DwgPos Item Code No Description Quantity No Unit Unit 2 SCHWIMMERV KUGEL 1 10 10...

Page 179: ...Zeichnungs Nr Benennung Halbzeug Artikel Nr Ma stab Blatt von Bl A Zul Abweichung f Ma e ohne Toleranzangabe ISO 2768 mH Oberfl che nach DIN ISO 1302 6 7000 00 05880 0007 1 SCHWIMMERVENTIL 00 05880 0...

Page 180: ...ny mail to mail hammelmann de http www hammelmann de DwgPos Item Code No Description Quantity No Unit Unit ARMATURE 1 10 10 FLANGE pc 02 01276 0314 1 000 1 20 20 WELDING NECK FLANGE pc 02 01276 0164 1...

Page 181: ...Bearb Datum Ers f r Ers durch Zeichnungs Nr Benennung Halbzeug Artikel Nr Ma stab Blatt von Bl A Zul Abweichung f Ma e ohne Toleranzangabe ISO 2768 mH Oberfl che nach DIN ISO 1302 2 4000 00 00131 0183...

Page 182: ...30 TANK CAP pc 04 05955 0003 1 000 1 40 40 CONNECTION PIECE pc 00 05300 0128 1 000 1 50 50 PLUG pc 04 05993 0756 1 000 2 60 60 RUBBER GASKET m 04 01454 0023 1 180 2 70 70 RUBBER GASKET m 04 01454 0023...

Page 183: ...0 00 05540 0262 1 TANK 00 05540 0262 1 1 1 10 3 Brunnert 14 01 2016 14 01 2016 Barton Krabus 010 004 Pos 80 Stahl in Edelstahl 10 12 2012 Fra 005 St cklisten nderung 006 St cklisten nderung 12 04 2013...

Page 184: ...ion Quantity No Unit Unit 0 6BAR 1 10 10 filter pc 04 01002 0104 1 000 1 20 20 SOLENOID VALVE pc 04 05875 0107 1 000 6 40 40 TUBE FITTING pc 04 05993 0956 1 000 3 50 50 TUBE FITTING pc 04 05993 0838 1...

Page 185: ...EPPEN 04 03 2016 04 03 2016 Barton Krabus 009 003 Kompl berarb 14 06 2004 P ts 004 Pos 10 entf llt 005 Pos nderung 14 05 2007 Sch 006 Schaltbild ge 09 06 2008 P ts 007 Pos 40 ge ndert 04 02 2011 Fra 0...

Page 186: ...1 HAMMELMANN GmbH POB 3309 D 59282 Oelde Germany mail to mail hammelmann de http www hammelmann de DwgPos Item Code No Description Quantity No Unit Unit HDP380 500 800 MC 1 10 10 THERMOSTAT pc 04 0563...

Page 187: ...Datum Ers f r Ers durch Zeichnungs Nr Benennung Halbzeug Artikel Nr Ma stab Blatt von Bl A Zul Abweichung f Ma e ohne Toleranzangabe ISO 2768 mH Oberfl che nach DIN ISO 1302 0 1900 00 05630 0012 1 THE...

Page 188: ...c 01 03595 0135 1 000 1 100 100 CABLE WINCH pc 04 06208 0007 1 000 1 110 110 WIRE ROPE m 02 01751 0001 5 000 2 120 120 HEXAGON THIN NUT pc 02 00314 0005 1 000 4 130 130 DISC pc 02 00436 0002 1 000 2 1...

Page 189: ...e ohne Toleranzangabe ISO 2768 mH Oberfl che nach DIN ISO 1302 39 5000 00 06020 0143 1 VORRICHTUNG 00 06020 0143 1 1 00 06020 0131 1 1 8 3 Janzen 22 06 2016 22 06 2016 Barton Krabus 002 001 St cklist...

Page 190: ...2000 l min Nennvolumenstrom bis 2000 l min D bit jusqu 2000 l min MBC 009 rev 7 05 03 Model IN AGB G l o b a l F i l t r a t i o n T e c h n o l o g y Member of Parker Hannifin Corporation HAMMELMANN...

Page 191: ...HAMMELMANN Artikel Nr Code no R f r nce no 04 00995 0177 Einbausatz Insert Partie int rieur IN AGB1 125...

Page 192: ...tahlgewebe Funktionstest Filtermedia HPFE Niederdruck Filtergeh use Werkstoff Filtergeh use Max Wassergehalt Nicht zutreffend Auf Anfrage Berstdruck Indikatoranzeige By pass ffnungsdruck Plastik Max N...

Page 193: ...arktanspr che ist die Grundlage f r die kundenorientierte Auspr gung von Parker Arlon Die Umsetzung neuester Standards zeigt sich gleicherma en in der Qualit t unserer Produkte einem hohen Niveau an K...

Page 194: ...nt Joint de r servoir AGB 3 Joint de r servoir AGB 4 Joint de l l ment Ensemble by pass Bac d coulement BESCHREIBUNG DESCRIPTION FILTER FILTER FILTRE MEDIA MEDIUM M DIUM GENERAL ALGEMEIN G N RALES Q m...

Page 195: ...77 77 77 100 100 100 142 142 142 142 142 20 20 20 20 20 42 42 42 55 55 55 60 60 60 60 60 88 88 88 88 88 126 126 126 151 151 151 231 231 231 231 231 85 85 85 85 85 122 122 122 149 149 149 227 227 227...

Page 196: ...ts T2 elements T3E elements T5A elements T8C elements T3 elements T4 elements T6A elements T10 elements T12 elements T13 elements T elements FLUID FLUID FLUIDE 32cSt G l o b a l F i l t r a t i o n T...

Page 197: ...5 0 72 bar p H 1 1 0 87 x0 1 0 13 bar p Tot B 0 85 bar 6 T3D elements T5 elements T8A elements T11 elements T14 elements T3E elements T5A elements T8C elements T3 elements T4 elements T6A elements T1...

Page 198: ...E R 10 TXX4 10 TXX5 10 TXX5A 10 TXX6A 10 TXX8A 10 TXX8C 10 TXX10 10 TXX11 10 TXX12 10 TXX13 R 10 TXX14 10 TXWL3 20 ST3 40 TXWL3D 20 ST3D 40 TXWL3E 20 ST3E R 40 TXWL4 20 TXWL5 20 TXWL5A 20 TXWL6A 20 TX...

Page 199: ...r Filtration BV Parker Arlon Filter Division Europe Stieltjesweg 8 6827 BV Arnhem The Netherlands Phone 31 26 3760376 Fax 31 26 3643620 E mail arlon parker com www parkerarlon nl Parker Hannifin plc F...

Page 200: ...nach aussen Magnetische Vorfilterung Einfache und effektive By pass Konstruktion Filterfeinheiten in GDL Glasfaser XX Zellulose S Edelstahlgewebe Auslaufrohr zur Verh tung von Schaumbildung Option LE...

Page 201: ...00 02250 0432 Coupling Kupplung...

Page 202: ...00 02250 0432 Coupling Kupplung...

Page 203: ...00 02250 0432 Coupling Kupplung...

Page 204: ...00 02250 0432 Coupling Kupplung...

Page 205: ...00 02250 0432 Coupling Kupplung...

Page 206: ...00 02250 0432 Coupling Kupplung...

Page 207: ...00 02250 0432 Coupling Kupplung...

Page 208: ...00 02250 0432 Coupling Kupplung...

Page 209: ...00 02250 0432 Coupling Kupplung...

Page 210: ...00 02250 0432 Coupling Kupplung...

Page 211: ...00 02250 0432 Coupling Kupplung...

Page 212: ...00 02250 0432 Coupling Kupplung...

Page 213: ...00 02250 0432 Coupling Kupplung...

Page 214: ...00 02250 0432 Coupling Kupplung...

Page 215: ...00 02250 0432 Coupling Kupplung...

Page 216: ...00 02250 0432 Coupling Kupplung...

Page 217: ...00 02250 0432 Coupling Kupplung...

Page 218: ...00 02250 0432 Coupling Kupplung...

Page 219: ...00 02250 0432 Coupling Kupplung...

Page 220: ...00 02250 0432 Coupling Kupplung...

Page 221: ...00 02250 0432 Coupling Kupplung...

Page 222: ...00 02250 0432 Coupling Kupplung...

Page 223: ...00 02250 0432 Coupling Kupplung...

Page 224: ...00 02250 0432 Coupling Kupplung...

Page 225: ...ghly refined mineral oil with additives Hazardous ingredients CAS No EC No Name weight Classification 68649 42 3 Zinkalkyldithiophosphat 2 N Xi R38 41 51 53 alkyliertes Phenol 1 5 N R51 53 91648 65 6...

Page 226: ...us if exposed to vapours aerosol with filter Typ A2 A2 P2 or ABEK Use personal protective clothing Environmental precautions Do not discharge into the drains surface waters groundwater Prevent spread...

Page 227: ...n It is recommended to use safety clothing safety gloves and safety googles safe screen Hygiene measures Clean skin thoroughly after working Cloths contaminated with product should not be kept in trou...

Page 228: ...ral regulation Do not allow uncontrolled leakage of product into the environment 13 DISPOSAL CONSIDERATIONS Waste code No Name of waste 13 02 05 mineral based non chlorinated engine gear and lubricati...

Page 229: ...rganische Stoffe Water hazard class 2 Mixture WGK Based on Verwaltungsvorschrift wassergef hrdender Stoffe VwVwS from 27 Juli 2005 16 OTHER INFORMATION Further information Above information correspond...

Page 230: ...tion 1 without first seeking the advice of the supplier 1 3 Details of the Supplier of the safety data sheet Manufacturer Supplier Shell Deutschland Oil GmbH Suhrenkamp 71 77 D 22335 Hamburg Telephone...

Page 231: ...in contact without proper cleaning can clog the pores of the skin resulting in disorders such as oil acne folliculitis Used oil may contain harmful impurities Safety Hazards Not classified as flammabl...

Page 232: ...health hazard when used under normal conditions Inhalation No treatment necessary under normal conditions of use If symptoms persist obtain medical advice Skin Contact Remove contaminated clothing Flu...

Page 233: ...ndards e g Europe EN469 SECTION 6 ACCIDENTAL RELEASE MEASURES Avoid contact with spilled or released material For guidance on selection of personal protective equipment see Chapter 8 of this Material...

Page 234: ...used Properly dispose of any contaminated rags or cleaning materials in order to prevent fires Keep container tightly closed and in a cool well ventilated place Use properly labelled and closeable co...

Page 235: ...te of Occupational Safety and Health NIOSH USA Manual of Analytical Methods http www cdc gov niosh Occupational Safety and Health Administration OSHA USA Sampling and Analytical Methods http www osha...

Page 236: ...al standards Check with PPE suppliers Eye Protection Wear safety glasses or full face shield if splashes are likely to occur Approved to EU Standard EN166 Hand Protection Where hand contact with the p...

Page 237: ...r Select a filter suitable for combined particulate organic gases and vapours boiling point 65 C 149 F meeting EN14387 Thermal Hazards Not applicable Environmental Exposure Controls Environmental expo...

Page 238: ...mpound 0 SECTION 10 STABILITY AND REACTIVITY 10 1 Reactivity The product does not pose any further reactivity hazards in addition to those listed in the following sub paragraph 10 2 Chemical stability...

Page 239: ...tion Not expected to be a sensitiser Aspiration Hazard Not considered an aspiration hazard Germ cell mutagenicity Not considered a mutagenic hazard Carcinogenicity Not expected to be carcinogenic Repr...

Page 240: ...e expected to be inherently biodegradable but the product contains components that may persist in the environment 12 3 Bioaccumulative Potential Contains components with the potential to bioaccumulate...

Page 241: ...as dangerous for this mode of transport Therefore 14 1 UN Number 14 2 UN Proper Shipping name 14 3 Transport hazard class es 14 4 Packing group 14 5 Environmental hazards 14 6 Special precautions for...

Page 242: ...risations and or restrictions on use Product is not subject to Authorisation under REACh Recommended Restrictions on Use Advice Against This product must not be used in applications other than those r...

Page 243: ...y toxic to aquatic life with long lasting effects Additional Information No Exposure Scenario annex is attached to this safety data sheet It is a non classified mixture containing hazardous substances...

Page 244: ...s ACGIH American Conference of Governmental Industrial Hygienists ADR European Agreement concerning the International Carriage of Dangerous Goods by Road AICS Australian Inventory of Chemical Substanc...

Page 245: ...g LL50 Lethal Loading fifty MARPOL International Convention for the Prevention of Pollution From Ships NOEC NOEL No Observed Effect Concentration No Observed Effect Level OE_HPV Occupational Exposure...

Page 246: ...SDS_DE SDS Regulation Regulation 1907 2006 EC as amended by Regulation EU 453 2010 Disclaimer This information is based on our current knowledge and is intended to describe the product for the purpose...

Page 247: ...thing does not work Technical data Chapter 9 Dimensions permissible values Annex Chapter 10 Technical data dimensions table sectional drawings With certain exceptions see Technical Catalogue Attention...

Page 248: ...ative that the appropriate safety information is attached to the pump pump set for example an arrow indicating the direction of rotation symbols indicating fluid connections the identification plate a...

Page 249: ...still It is imperative that the procedure for shutting down the machine described in this manual is followed Pumps and pump sets which convey hazardous media must be decontaminated On completion of th...

Page 250: ...perator must ensure that the pumps and or pump set is not subjected to external impacts e g by heavy objects 1 8 Unauthorized alterations and production of spare parts Modifications may be made to the...

Page 251: ...curve otherwise there is a danger of cavitation and motor damage 2 2 Accessories The accessories included in the scope of supply are indicated in the delivery note or in the order confirmation The co...

Page 252: ...sealed uncooled packing rings 052 Uncooled packing rings external seal liquid BJ3 C23 AF3 AX3 AY3 A93 SiC Carbon EPDM BJS C2S AFS AXS AYS A9S SiC SiC Viton BJJ C2J AFK AXK AYK A9K SiC Carbon Viton 0B...

Page 253: ...a pressure of less than 0 5 bar or if the pumped liquid is at or near its boiling point Provision of the sealing liquid is as follows 041 Internal self sealing ISO 5199 plan 01 052 External self seal...

Page 254: ...times the diameter of the suction branch should be installed before the suction branch The flow rate in the suction line or inflow line must not exceed 2 3 m s 3 1 1 Suction line inflow line See the...

Page 255: ...Discharge line For flow regulation a valve must be installed behind the pump If non return valves are used they should close smoothly Pressure shocks must be avoided 3 1 3 Inlet and outlet connections...

Page 256: ...erwise there may be a risk of contamination 4 2 Unpacking Before unpacking a visual check of the packing is recommended If transport damage is visible the extent should be noted on the receipt or on t...

Page 257: ...rves the right to modify its products at any time without prior notice Sterling Fluid Systems BV 2001 4 5 2 Renewing corrosion protection If the pump has been supplied with a protective coating and ha...

Page 258: ...ent conditions The ambient temperature can be from 20 C to 60 C The atmospheric humidity should be as low as possible in order to avoid corrosion 5 4 3 Base foundation The pump must be installed on a...

Page 259: ...The foundation bolts should be embedded in concrete using quick setting grout 5 7 Coupling Install the coupling avoiding hard blows if necessary in warm condition Arrange the pump and motor on a level...

Page 260: ...pipework The pipework must be supported so that distortion cannot occur when connecting the pump 5 10 Final work The following final steps must be undertaken 1 check the tightness of the connecting f...

Page 261: ...Control the output at constant speed at the discharge side only The valve at the suction side must always be completely open during operation to avoid the risk of cavitation If there is no bypass line...

Page 262: ...tions and high temperatures this rate may be higher Pumping against a closed valve in the discharge line is permitted only if a minimum output via a bypass line is guaranteed 6 7 Switching frequency S...

Page 263: ...s with stuffing box If the leakage increases considerably and cannot be adjusted by retightening the gland the packing is worn and must be replaced by a new one For executions with mechanical seal If...

Page 264: ...y limited maintenance 7 4 1 Bearing with grease lubrication The pumps with bearing brackets 25 35 and 45 use an antifriction bearing lubricated for service life on the drive side and on the pump side...

Page 265: ...n the reservoir See sketch of oiling system below 1 Oil reservoir 2 Screw in elbow 3 Fill in oil here 4 Never fill with oil here always use the oil inlet hole Oil change intervals If the bearings are...

Page 266: ...chamber The cut joints should be staggered by 180 Tighten the nuts at the gland steadily until resistance is felt when rotating the pump shaft by hand Remove the gland again and fasten the nuts slight...

Page 267: ...pull out unit from the volute casing 10 20 90 13 68 10 90 13 68 10 23 00 92 20 94 01 4 Remove flat gasket 40 00 5 Remove hexagonal screws 90 13 and remove protective screen 68 10 6 Loosen impeller nut...

Page 268: ...screws 90 11 remove V seal 42 20 in case of grease lubrication dismantle bearing cover 36 00 and flat gasket 40 02 Remove the lip seal 42 10 if pump is oil lubricated 2 Release the thrower 50 70 3 Un...

Page 269: ...tach shaft sleeve 52 40 and flat gasket 40 01 4 Detach the pin 56 00 and then the wear ring 50 21 92 01 55 40 90 21 45 80 46 10 16 10 40 01 52 40 45 20 56 00 50 21 90 22 Design with a mechanical seal...

Page 270: ...arance area should be 0 3 mm to 0 5 mm In the case of excessive wear in the clearance area wear rings must be installed Radial seal ring If the radial seal ring is damaged it must be replaced 7 7 Asse...

Page 271: ...he thrower 50 70 For executions with stuffing box 7 Position the shaft sleeve 52 40 on the shaft 8 Insert the packing housing 45 10 with the gasket 40 05 in the casing cover 16 10 9 Install one of the...

Page 272: ...Insert the gasket 40 00 between the pull out unit and volute casing Tighten hexagonal screws 90 10 90 10 40 00 10 20 90 30 Bearing design S or T For executions with bearing housings 55 and 65 Carry o...

Page 273: ...e studs 90 21 the washers 55 40 and the nuts 92 01 Adjust the stuffing box as described in Chapter 7 4 3 12 Mount the wear rings 50 21 with grub screws 56 00 92 01 55 40 90 21 45 80 46 10 16 10 40 01...

Page 274: ...the pump Open and clean the pump Pump leaks Casing bolts not correctly tightened Check the tightening torque of the casing bolts Mechanical seal leaks Check the seal surfaces and elastomere of the mec...

Page 275: ...93 AFS AXS AYS A9S AFK AXK AYK A9K C23 C2S C2J 40 C to 110 C 20 C to 120 C 30 C to 150 C 20 C to 180 C 40 C to 150 C Flange locations Axial suction flange discharge flange radially upwards Flanges Mat...

Page 276: ...1000 900 1580 460 520 640 940 80 820 1000 900 1580 460 520 640 940 100 1080 1340 1200 2100 500 580 700 1040 125 1620 2000 1800 3140 700 820 1000 1460 150 1620 2000 1800 3140 700 820 1000 1460 200 216...

Page 277: ...125400 150200 150250 3 150315 150400 200250 1800 150500 200315 200400 200500 250300 250315 250400 250500 300400 300500 1500 For material specification 4B the max speed changes to 1 3000 rpm 2 1800 rpm...

Page 278: ...Inlet ue Drainage uk3 051 Inlet Stuffing box ueo Oil drainage uk4 052 External sealing Stuffing box uio Constant level oiler CLO uk5 External Flushing ufo Oil filling uk6 Quench Outlet uAL Drainage f...

Page 279: ...k8 u uk4 uk3 um1 Self sealing connection um3 Pressure gauge connection um2 Pressure vacuum gauge Only available on request uk3 051 Inlet Stuffing box ue Drainage uk4 052 External sealing Stuffing box...

Page 280: ...65 15 125 95 320 250 M12 M12 260 140 24 50 27 8 65250 35 65 80 100 470 200 250 80 15 160 120 360 280 M16 M12 340 140 32 80 35 10 65315 35 65 80 125 470 225 280 80 18 160 120 400 315 M16 M12 340 140 32...

Page 281: ...190 700 600 M20 M16 474 180 50 115 53 5 14 2503151 55 250 300 250 670 375 560 120 28 240 190 620 520 M20 M16 489 180 50 115 53 5 14 2504001 65 250 300 250 720 400 600 120 29 240 190 700 600 M20 M16 50...

Page 282: ...3 30 Mechanical seal 45 10 Packing housing 45 20 Gland 45 70 Pressure ring 45 80 Lantern ring 46 10 Packing ring 47 10 Mechanical seal cover 50 20 Wear ring 50 21 Wear ring 50 40 Distance ring 50 50 S...

Page 283: ...0 00 16 10 32 10 50 50 33 00 36 00 42 20 21 00 92 20 94 01 90 30 90 10 91 40 50 70 90 11 94 00 90 12 93 01 18 30 Mechanical Seal code A93 A9S A9K Mechanical Seal code AF3 AFS AFK Mechanical Seal code...

Page 284: ...ode AX3 AXS AXK Mechanical Seal code C23 C2S C2J Mechanical Seal code AF3 AFS AFK Mechanical Seal code A93 A9S A9K 56 10 16 10 40 00 43 30 50 40 23 00 10 20 99 99 41 22 99 99 10 20 23 00 50 40 43 30 4...

Page 285: ...uid Systems BV 2001 ZLND 32125 to 200250 AB STUFFING BOX 0B 2 Stuffing box code 041 90 21 55 40 45 20 45 70 92 01 40 05 99 99 45 10 10 20 23 00 52 40 45 80 40 00 16 10 46 10 Stuffing box code 052 10 2...

Page 286: ...001 ZLND 32125 to 200250 AC A2 STUFFING BOX 0B 2 Stuffing box code 041 Stuffing box code 052 46 10 16 10 40 00 45 80 52 40 23 00 10 20 45 10 99 99 40 05 92 01 45 70 45 20 55 40 90 21 68 10 90 13 90 21...

Page 287: ...S BJJ Shaft seal Code C23 C2S C2J Shaft seal Code AF3 AFS AFK 52 30 10 20 43 30 90 24 47 10 40 00 16 10 23 00 50 40 73 11 41 11 40 06 56 10 10 20 43 30 90 24 52 30 47 10 40 00 16 10 23 00 50 40 73 11...

Page 288: ...0 40 00 47 10 52 30 90 24 43 30 10 20 56 10 40 06 73 11 41 11 50 40 23 00 16 10 40 00 47 10 90 24 43 30 10 20 52 30 Shaft seal Code AF3 AFS AFK Shaft seal Code C23 C2S C2J 70 30 32 11 67 20 90 31 64 2...

Page 289: ...nd 150500 AS STUFFING BOX 0B 2 10 20 46 10 90 21 92 01 52 40 55 40 40 00 16 10 23 00 45 80 45 20 90 33 Shaft seal Code 052 73 11 41 11 70 30 92 20 93 00 40 03 45 20 90 80 92 06 90 34 45 80 55 40 93 01...

Page 290: ...T A2 STUFFING BOX 0B 2 90 33 45 20 45 80 23 00 16 10 40 00 55 40 52 40 90 21 92 01 46 10 10 20 Shaft seal Code 052 63 80 90 22 92 02 94 00 32 10 90 11 40 00 52 40 50 21 56 00 94 01 90 30 40 01 90 20 9...

Page 291: ...yright and may only be used in accordance with Copyright Designs and Patent legislation You are not permitted to copy either in full or in part nor substantially extract reproduce or re use any of the...

Page 292: ...n the supplementary operating instructions 2 2 2 Compliance with regulations 2 2 3 Qualification and training of personnel 2 2 4 Safety instructions for maintenance inspection and installation work 3...

Page 293: ...lated to explosion protection are marked with The sign is used to highlight safety instructions where non compliance may pose a damage to the pump and its functions 2 2 Compliance with regulations It...

Page 294: ...in the event of mechanical contact Sterling Fluid Systems scope of supply meets this requirement In hazardous areas coupling guards must be of non sparking material whereby the coupling material must...

Page 295: ...on side e g due to clogged suction side strainers or low system pressure may result in air intake at the shaft seal forming gas bubbles in the pump This may also cause the mechanical seal to run dry S...

Page 296: ...eration due to gravity m 2 s H Pump head m Tf Temperature of fluid handled C To Temperature of casing surface C Pump efficiency Temperature difference C 5 8 Temperature limits In normal pump operation...

Page 297: ...y running Shaft seals shall be regularly checked for leakage The above stated and also stated in other paragraphs related to the mechanical seal is also applicable for any shaft sealing execution i e...

Page 298: ...y not be commissioned until it has been determined that the machine in which this pump is to be installed or with which this pump is to be assembled complies with the clauses of the EU Machine Directi...

Page 299: ...entimeters below of the minimum oil level in the tank The maximum suction lift should be restricted to a maximum of approx 1 m For the piping assembly seamless precision steel tubes as per DIN 2391 ar...

Page 300: ...ump should be set to supply condition by turning the motor ON In doing so watch the fluid level in the tank until bleeding of the system is positively finished in order to make sure that the fluid lev...

Page 301: ...1 1 2 Leakage of the suction pipe Re tighten the screwed joints seal the threads 1 1 3 Suction pipe is too short or oil level in the tank Extend the suction pipe is too low top up with oil 1 1 4 Flow...

Page 302: ...10 120 130 100 150 200 300 400 500 600 90 80 70 60 50 40 30 Viscosity mm2 s cSt Temperature C Graph 1 3 1 Air is taken in by the pump Refer to items 1 1 2 and 1 1 3 3 2 Defective shaft seal Install a...

Page 303: ...HAMMELMANN Code no 04 03235 0134...

Page 304: ...section 11 for toxicological information and section 12 for ecotoxicological information 2 2 Label elements See Section 16 for the full text of the R phrases or H statements declared above Hazard symb...

Page 305: ...h acute and delayed Potential acute health effects Inhalation Skin contact Eye contact Ingestion Over exposure signs symptoms Inhalation Skin contact Eye contact Ingestion 4 3 Indication of any immedi...

Page 306: ...ventilation wear suitable respiratory equipment For prolonged or repeated handling use gloves neoprene nitrile natural rubber latex or PVC Use safety eyewear designed to protect against splash of liq...

Page 307: ...ardous decomposition products Under normal conditions of storage and use hazardous reactions will not occur No specific test data related to reactivity available for this product or its ingredients De...

Page 308: ...tional and local applicable regulations Waste must be disposed of in accordance with federal state and local environmental control regulations 13 1 Waste treatment methods Product Methods of disposal...

Page 309: ...16 Date of issue Date of revision Version 2012 01 26 1 01 R63 Possible risk of harm to the unborn child R22 Harmful if swallowed Repr Cat 3 Toxic to reproduction Category 3 Xn Harmful Indicates inform...

Page 310: ...the possibility of obstruction by debris Discharges high air flow rates upto 160 m3 h One size orifice for a wide pressure range up to 16 bar Self cleaning mechanism Working pressure range 0 2 16 bar...

Page 311: ...g Stem Reinforced Nylon 4 Float Foamed Polypropylene 5 O Ring BUNA N 6 Base Reinforced Nylon or Brass ASTM B124 15mm 20mm 25mm 75 140 0 3 Plastic Base 1 2 3 4 1 0 65 Brass Base Nominal Size A B DIMENS...

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Summary of Contents for HDP 502 / S 1100-50

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HAMMELMANN HDP 502 / S 1100-50, Operating Instructions Manual, Page: 12 / 311

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Summary of Contents for HDP 502 / S 1100-50

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