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Operating Instructions: Alfred Solenoid Controlled Guard Lock

9

Functionality

The Alfred Solenoid Controlled Guard Lock product can be configured from a selection of Actuators, Head modules and Key 

Adaptor modules all mounted above an Ex Rated Solenoid Module. 

The Ex Rated Solenoid Module provides a locking function to securely trap either the Actuator and Head mechanism and/or 

an assembled Key Adaptor mechanism

In an Alfred Solenoid Controlled Guard Lock product without any Key Adaptor modules included, the Ex Rated Solenoid 

Module can be used to directly lock and secure a guarded area.

In an Alfred Solenoid Controlled Guard Lock product with a Key Adaptor module included, the Ex Rated Solenoid Module 

can be used to lock and trap a key operation, while the assembled Key Adaptor(s) can be sequenced to lock and secure a 

guarded area.

Dual Safety Circuits within the Ex Rated Solenoid Module can be paired to a machine control and guarding system to 

generate a machine-stop command on either the unlocking or opening of a guarded area or operation of an interlocked key.

•  In Safety-On-Guard-Locking type Solenoid Modules (EXPXL411 & EXPXL471) the Safety Circuits will change on the 

unlocking or locking of the internal Solenoid mechanism.

•  In Safety-On-Guard type Solenoid Modules (EXPXL416 & EXPXL461) the Safety Circuits will change on the insertion and 

extraction of the Actuator into/from the Head Module or, if Key adaptors are included, on the operation of the primary Key 

Adaptor.

Alfred Solenoid Controlled Guard Lock Product with Power-to-Unlock Ex Rated Solenoid Module 

(EXP - - - XL411 and EXP - - - XL416)

Closing and Locking:

•  Close the Gate / Door of the guarded area to Insert the Actuator into the Head Module 

Note:

 Some Actuators require additional operation to insert into Head Module, see specific functioning sections below.

•  If Alfred product is fitted with Key Adaptors, operate them into their closed or ‘machine-run’ state. 

Note: 

Exact sequence of Key Adaptor operation can vary depending on product selection and configuration. See specific 

functioning section below.

•  With Solenoid de-energised, the Internal mechanism of the Power-to-Unlock Ex Rated Solenoid Module automatically 

engages to lock the Head module and any Key module (if fitted) placing the complete Alfred Product into its Locked state.

•  Once Locked, the Safety Circuits of the Ex Rated Solenoid Module will be made / closed, the Gate Monitor Circuit will be 

open / broken, and the Solenoid Monitor Circuit will be open / broken.

Unlocking:

•  Energise the Solenoid.

•  Internal locking mechanism dis-engages to remove locking force from the Head Module and / or Key Adaptor Module (if 

fitted).

•  Switch status for Safety-on-Guard-Locking type Ex Rated Solenoid Module with fully Monitored Solenoid Safety 

(EXPXL411);

 ◦Safety Circuits open / break, Solenoid Monitor Circuit makes / closes.

•  Switch status for Safety-on-Guard type Ex Rated Solenoid Module with Un-Monitored Solenoid Safety (EXPXL416);

 ◦Safety Circuits remain closed, Solenoid Monitor Circuit makes / closes.

Opening:

•  Remove the Actuator from the Head Module or operate the primary Key Module (if fitted).

•  Switch status for Safety-on-Guard-Locking type Solenoid Module (EXPXL411);

 ◦Gate Monitor Circuit makes / closes.

 ◦Safety Circuits remain broken, Solenoid Monitor Circuit remains closed.

•  Switch status for Safety-on-Guard type Solenoid Module (EXPXL416);

 ◦Safety Circuits open / break, Gate Monitor Circuit makes / closes.

 ◦Solenoid Monitor Circuit remains closed.

Auxiliary Release Function:

During product installation and commissioning, or in the event of a power failure it may be necessary to perform a manual 

Auxiliary Release operation to Unlock and Open the Ex Rated Solenoid Module.

•  Use supplied Override Key to rotate and operate the centrally located Override spindle 90˚ Clockwise. (See Figure 7)

•  Internal locking mechanism dis-engages to remove locking force from the Head Module and/or Key Module (if fitted).

•  Switch status for Safety-on-Guard-Locking type Solenoid Module (EXPXL411);

 ◦Safety Circuits open / break, Solenoid Monitor Circuit makes / closes.

•  Switch status for Safety-on-Guard type Solenoid Module (EXPXL416);

 ◦Safety Circuits remain closed, Solenoid Monitor Circuit makes / closes.

Summary of Contents for FORTRESS Alfred

Page 1: ...operating instructions enclosed It must be installed by competent and qualified personnel who have read and understood the whole of this document prior to commencing installation If the equipment is u...

Page 2: ...65 3 4 When used for a Group III application the adhesive labels and non metallic coatings may store electrostatic charge and become a source of ignition Guidance on protection against the risk of ign...

Page 3: ...750mm Can be fitted in two positions at 90 to either hinged or sliding door gates Description Part No Handing Hinged Handle Assembly EXPHL1 Front Integrated handle for guarding applications with hinge...

Page 4: ...21 ALFRED SAFETY SWITCH OPERATING INSTRUCTIONS IMAGES DWG NO SD 00 2 LEFTHAND FACING DIRECTION OF ACTUATOR ENTRY 1 FRONT FACING HEAD 3 REAR FACING 4 RIGHTHAND FACING Head Modules Description Part No H...

Page 5: ...hinery that is required to be isolated before access Safety Key Adaptors Used to provide a personnel key function to prevent unexpected machine start up Extracted Key Adaptor Also used as a personnel...

Page 6: ...dard dustcover Description Part No Extracted Key Adaptor EKL7 Master lock type standard dustcover Description Part No Extracted Key Adaptor EKL3 Standard lock type padlockable dustcover Description Pa...

Page 7: ...olenoid EXPXL416 Power to Unlock device Dual Safety Circuits change state on opening closing of a guarded area or operation of an interlocked key Monitoring circuit on Solenoid action provides feedbac...

Page 8: ...channel Solenoid Voltage N A 24V DC 10 Solenoid Power Rating N A 350mA max 24V DC Solenoid Rating Duty Cycle N A 100 Transient Overvoltages Installation N A Category III Cable Size N A 28 12 AWG Diagn...

Page 9: ...depending on product selection and configuration See specific functioning section below With Solenoid de energised the Internal mechanism of the Power to Unlock Ex Rated Solenoid Module automatically...

Page 10: ...Monitor Circuit opens breaks Safety Circuits remain closed Gate Monitor Circuit remains broken Unlocking De Energise the Solenoid Internal locking mechanism dis engages to remove locking force from th...

Page 11: ...k product An Extracted style Key Adaptor will always be located closest to the Head Module If Extracted style and Safety style Key Adaptors are configured together their operation sequence will combin...

Page 12: ...essinterlocks com THE COPYRIGHT OF THIS DRAWING BELONGS TO FORTRESS INTERLOCKS Ltd THE CONTENT OF THIS DRAWING IS CONFIDENTIAL AND MUST NOT BE DISCLOSED TO ANY 3rd PARTY WITHOUT SPECIFIC WRITTEN APPRO...

Page 13: ...FORTRESS INTERLOCKS Ltd THE CONTENT OF THIS DRAWING IS CONFIDENTIAL AND MUST NOT BE DISCLOSED TO ANY 3rd PARTY WITHOUT SPECIFIC WRITTEN APPROVAL ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED A3 SC...

Page 14: ...ntenance procedures are all easily possible All fixing screws used to mount the complete Alfred Solenoid Controlled Guard Lock product must be permanently prevented from removal If mounting fixings ar...

Page 15: ...ATE 25 02 21 ISSUE 0 ALFRED SAFETY SWITCH OPERATING INSTRUCTIONS IMAGES DWG NO SD 00033 Operating Instructions Alfred Solenoid Controlled Guard Lock 15 Electrical Connection and Installation Tools and...

Page 16: ...Circuit and terminal 13 Solenoid Monitor Circuit Terminal 12 Guard Open Output Signal Control signal produced by the Ex Rated Solenoid Module to indicate that the Machine Guarding is in an open state...

Page 17: ...3 14 INTERNAL EARTHING POINT SHALL BE USED FOR EQUIPMENT GROUNDING CONNECTION FIX WITH M4 FIXING SCREW SUPPLIED SEE OPERATING INSTRUCTIONS FOR DETAILS XPXL471 13 3 4 EXTERNAL EARTHING POINT SHALL BE U...

Page 18: ...ard Lock product If damage or wear is found with an assembly please contact your local Fortress Channel Partner The complete interlock must be replaced after 1 million switching operations Disposal Th...

Page 19: ...the declaration described above is in conformity with the relevant Union harmonisation legislation 2014 34 EU The following harmonised standards and other technical specifications were used in suppor...

Page 20: ...e is in conformity with the relevant Union harmonisation legislation 2014 34 EU The following harmonised standards and other technical specifications were used in support of this declaration Harmonise...

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