Hallde RG-200 Service Manual Download Page 16

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Service Procedures and Adjustments

Electrical controls testprocedure

1. Remove cutting tools.

2. Connect food processor to the proper voltage source.

3. Close feed hopper and position pusher plate into the feed hopper.

4. Press ON button and motor should start.

5. Press OFF button and motor should stop

6. Press ON button, motor starts. Raise pusher plate until the food processor stops. Motor

should stop when the edge of pusher plate is positioned in line with the feed head.

7. Lower pusher  plate  and  motor  should  restart. Press  stop  button  to  stop  the  food

processor.

8. Raise pusher plate slightly and turn the lock handle counterclockwise. Raise the pusher

plate to its highest position. You should not be able to remove it from the feed head. Turn

lock handle to the locked position and remove pusher plate from the feed head.

9. Press ON button. You will hear the contactor energize but the food processor does not

run.

10. Turn the lock handle to the unlocked position and slowly raise the feed head. You will

hear the contactor de-energize when the feed head is raised a small amount. When the

feed head is lowered, the contactor remains de-energized.

Motortest

Note! Disconnect the electric power to the machine!

1. Access motor as outlined in REMOVAL AND REPLACEMENT OF PARTS.

2. Disconnect motor lead wires.

3. Set VOM to measure resistance. Connect meter leads to test the motor windings and

thermal overload according to the motor lead wire colors. See table below.

TEST

WIRE

COLORS

RESISTANCE*

(Ohm)

Main

Winding

Black & Blue

0.8 to 1.0

Auxiliary

Winding

Black & White

1.6 to 1.9

Thermal

Overload

Blue & White

0

(approx.)

Summary of Contents for RG-200

Page 1: ...ServiceManual VegetablePreparationMachineRG 200 100 230 V Single Phase Date 2015 08 27 Approved Henrik Artursson...

Page 2: ...tches 3 Feed hopper switch 4 Pusher plate switch 4 RC Network 5 Contactor 6 Motor capacitor 7 Pusher plate and seal 7 Motor 9 Planetary gears 10 Seal washer 13 SERVICE PROCEDURES AND ADJUSTMENTS 14 El...

Page 3: ...service techniciansandshould not be used by those not properly qualified Installation operationandcleaning Refer to HALLDE User Manual Tools Standardsset of hand tools Gear puller Standard VOM Multim...

Page 4: ...Machinehousingpanels Note Disconnect the electric powerto the machine 1 Positionthe machine as shown and remove 4 access nuts to remove base 2 Remove base 3 Carefully slide both housingpanels up and c...

Page 5: ...Note Disconnect the electric powerto the machine 1 RemoverightsidemachinehousingpanelasoutlinedunderMACHINEHOUSINGPANELS 2 Lift the locking tab to release switch from actuator body 3 Disconnect lead w...

Page 6: ...r MACHINE HOUSING PANELS 2 Disconnect wiring to switch 3 Unscrew the switch to remove from machine 4 When installing feed hopper switch thread the switch into the hole until it stops turning Tightenth...

Page 7: ...d re position the switch toward pusher plate shaft Tighten screws and re check operation If activator pin does not return smoothly when released remove mounting bracket screws then remove pin from bra...

Page 8: ...Contactor Note Disconnect the electric powerto the machine 1 RemoverightsidemachinehousingpanelasoutlinedunderMACHINEHOUSINGPANELS 2 Disconnect lead wires fromcontactor 3 Remove 4screws and remove co...

Page 9: ...Remove capacitor from motor plate When installing a replacement capacitor remove threadedinsert from bottom of originalcapacitor theninstallonreplacement capacitor 6 Reassemble in reverse order and ch...

Page 10: ...pply Loctite 243 to threads of guide pinwhenreinstallingpin 4 Remove pusher plate assembly 5 Removeseal Note When new sealis installed apply a light coat of mineral oil toinside surface of seal 6 Remo...

Page 11: ...Motor Note Disconnect the electric powerto the machine 1 Remove machine housingpanels as outlined under MACHINE HOUSINGPANELS 2 Remove 4 torxscrews securing the motor mountingplate 3 To replace motor...

Page 12: ...c Remove capacitor d Reassemble in reverse order and check for proper operation Planetarygears Note Disconnect the electric powerto the machine 1 Remove ring gear by liftingout 2 Remove ejector plate...

Page 13: ...11 3 Remove 3screws securing planetary assembly 4 Remove planetary assembly by tappingonknifeshaftwith brass or plastic hammer 5 Remove and replace shaft seal Ejector pin Sealwasher 3x screws...

Page 14: ...mbling 7 Remove planetary washer retainingring then lift planetary wheelfromshaft 8 Reassemble in reverse order and check for proper operation Don not re use the retaining rings when assembling the pl...

Page 15: ...onto knife shaft with the beveledside up b Slide new seal washer onto shaft until seal is just clear of guide pin hole and install guide pin c Installejectorplateandpushitdownasfarasitwillgo Thiswillp...

Page 16: ...etoremoveitfromthefeedhead Turn lock handle to the locked position and remove pusherplate from the feed head 9 Press ON button You will hear the contactor energize but the food processor does not run...

Page 17: ...power to control circuit momentary on OFF Switch Removes power from control circuit momentary off FeedHeadSwitch Ensures feed hopper is down feed switch closed before food processor operationcanbegin...

Page 18: ...nd properly grounded b Motor thermaloverload is closed c Geedheadswitch is closed d OFF switch is closed e ON switch is open f Pusher plate switch is closed Motor Contactor Feed headswitch Pusher plat...

Page 19: ...g circuit opens and motor stops Close feed head switch and press ON switch to restart motor 4 If stop switch is pressed contactor is de energized and motor stops 5 If pusher plate switchis opened moto...

Page 20: ...ction Motor does not stop when pusher plate is raised out of feed hopper and rotated past the 1 3 16 maximum allowable feed hopper opening 1 Pusher plate switch not adjustedproperly 2 Tab on pusher pl...

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