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Hali-Brite L-807, Installation And Maintenance Manual, Page: 2 / 51

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Table of Contents 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHAPTER 1

 

 
 
 
 
 
 
 
 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Introduction

 

 

About This Manual 

..................................................................4 

Model Configurations 

..............................................................4 

Reference Material  ...................................................................5 

Warranty  .........................................…......................................5 

Disclaimers  ...............................................................................6 

 

 
 

CHAPTER 2

 

 
 
 
 
 
 
 
 

 

 

 
 
 

Safety Precautions

 

 

Safety Statements  .....................................................................7 

General Practices  ......................…............................................8 

Electrical Practices  ...................…............................................ 9 

Qualified Personnel  ......................…........................................ 9 

 

Proper Usage 

..........................................................................10 

 

 
 

CHAPTER 3

 

 

 
 
 
 

 

 
 
 

Specifications

 

 

Electrical Specifications  .........................................................11 

Physical Specifications 

..........................................................11 

 

 
 

CHAPTER 4

 

 
 
 
 
 

 

 

 
 
 

Getting Started

 

 

Shipping and Unpacking 

........................................................14 

Taking Inventory 

....................................................................15 

Tools and Supplies Needed 

....................................................17 

 
 
 
 

 

2 

L-807 and L-806 Wind Cone Installation and Maintenance Manual

 

Summary of Contents for L-807

Page 1: ...stallation and Maintenance Manual Wind Cones L 807 L807 L L 806 L 806 L Wind Cones Hali Brite Inc 1119 Madison St Brainerd MN 56401 1 800 553 6269 www halibrite com Copyright 2020 Hali Brite Inc Rev 1...

Page 2: ...tions Safety Statements 7 General Practices 8 Electrical Practices 9 Qualified Personnel 9 Proper Usage 10 CHAPTER 3 Specifications Electrical Specifications 11 Physical Specifications 11 CHAPTER 4 Ge...

Page 3: ...talling the External Lighting Kit 32 Installing the Internal Lighting Kit 33 Installing the Wind Sock to the Basket 34 Assembling the Pole to the Baseplate 35 Wiring the Lights to the Power Source 35...

Page 4: ...and L 807 L Models L 806 and L 806 L Models L807 S1 UN NON ON N L806 S1 UN NON ON N L807 S1 EX 120 ON 5 L806 S1 EX 120 ON 5 L807 S1 EX 230 ON 5 L806 S1 EX 230 ON 5 L807 S1 EX 66A ON 5 L806 S1 EX 66A...

Page 5: ...to establish any claim Hali Brite s obligation under this guarantee is limited to making repair or replacement within a reasonable time after receipt of such written notice and does not include any o...

Page 6: ...e the manufacturer s plants as in the manufacturer s judgment to affect its reliability and performance No warranties express or implied including warranties of fitness for a particu lar purpose or me...

Page 7: ...atements are used throughout this manual They will alert you to possible safety hazards and conditions that could result in personal injury death or property and equipment damage CAUTION Indicates haz...

Page 8: ...stalling or maintain ing this equipment Make sure you have adequate first aid supplies available when installing this equipment Do not modify this equipment as this could create a safety hazard and vo...

Page 9: ...unctioning Always use rated electrical tools when performing electrical work Always make sure electrical connections are tight Make sure electrical covers are in place after installation Do not touch...

Page 10: ...lacement parts that are not purchased from Hali Brite Hali Brite cannot be responsible for injuries or damages resulting from non standard unintended applications of its equipment This equipment is de...

Page 11: ...66A ON 5 3 1 I B Internal 6 6 AMP LED 72 65 198 L807 S2 UN NON ON N 2 II Unlighted None None 0 0 199 L807 S2 IN 120 ON 5 2 I B Internal 120 VAC LED 60 32 212 L807 S2 IN 230 ON 5 2 2 I B Internal 230...

Page 12: ...cations With Lighting 246 w 18 basket or 264 w 36 basket 214 w 18 basket or 232 w 36 basket 192 18 or 36 77 0 HBA116 Figure 1 L 807 Dimensions 12 L 807 and L 806 Wind Cone Installation and Maintenance...

Page 13: ...Physical Specifications 122 117 90 18 72 0 Figure 2 L 806 Dimensions HBA143 L 807 and L 806 Wind Cone Installation and Maintenance Manual 13...

Page 14: ...hem for damage If you find components that have been damage from shipping please report them to the shipping company and file a claim NOTE You may want to photograph the damaged components in place on...

Page 15: ...one If there are any missing components contact Hali Brite CAUTION Always take care in handling individual components to prevent damage or injury The following components are standard or optional comp...

Page 16: ...18 or 36 Basket 11 Touch Up Paint The following components are standard or optional components shipped with an L 806 wind cone 7 1 6 2 5 3 4 HBA152 Figure 4 L 806 Wind Cone Components 1 Interior Flood...

Page 17: ...en End Wrench Used to install the swing arm bolts 4 Two 5 8 Open End Wrenches Used to secure the hinge bolts 5 Large Crescent Wrench Used to tighten nuts to the anchor bracket 6 1 1 16 Open End Wrench...

Page 18: ...Installing the L 807 Wind Cone Anchor on page 19 2 Positioning the Swing Arm on page 22 3 Placing the Base of the Pole onto the Anchor on page 22 4 Attaching the Basket to the Pole on page 24 or 5 In...

Page 19: ...into the hole 7 Acquire a 1 2 piece of conduit approximately 4 ft long NOTE Conduit is not supplied by Hali Brite 8 Place a 90 degree bend approximately 20 from one end of the conduit see Item 7 in F...

Page 20: ...talling the L 807 Wind Cone 2 3 1 Figure 6 Leveling the Anchor Nuts for the L 807 Wind Cone 1 3 4 Nut 2 Carpenter Level 3 3 4 Flat Washer 20 L 807 and L 806 Wind Cone Installation and Maintenance Manu...

Page 21: ...6 Wire ties 2 Threaded corner post 7 90 Degree bend in conduit 3 1 2 in conduit 18 below grade 8 Threaded corner post 4 1 2 in x 5 ft rebar legs wired to anchor 9 1 2 inch conduit 2 inches above concr...

Page 22: ...bolt back through the swing arm 4 Tighten both swing arm bolts 5 Place the base of the pole onto the anchor see the following procedure Placing the Base of the Pole onto the Anchor After the swing ar...

Page 23: ...5 With the base of the pole on top of the four corner posts place a 3 4 flat washer on top of each corner post see Figure 9 6 Place a 3 4 lock washer on top of each flat washer see Figure 9 7 Screw a...

Page 24: ...Pipe 5 Correctly Positioned Basket HBA109 3 Apply anti locking compound to the threads of basket support pipe see Figure 10 4 Screw the basket to the top of the pole This is done by placing an 18 pip...

Page 25: ...nd of the fishtape NOTE This requires that you wrap the ends of the wire and fishtape with black electrical tape to prevent the wires from coming loose when pulling the cable down to the access hole 9...

Page 26: ...t Attachment HBA166R2 14 Tighten the fasteners on both ends of the light support bracket see Figure 11 15 Crank the top of the pole to its lowest position 16 Wire and test the lights see Wiring the Li...

Page 27: ...is done by performing the following steps 1 Remove the internal lighting kit components from the shipping pallet 2 Remove the two U bolts from the lightbar see Figure 13 3 NOTE Place the lightbar acr...

Page 28: ...6 Obstruction Light HBA122 Wiring the Lights to the Power Source After the electrical cable has been pulled through the pole you can wire the lights to the power source and test them See Wiring Diagr...

Page 29: ...14 4 Locate the group of cable straps on the shipping pallet 5 Place a cable strap through each eyelet and around the basket frame 6 Tighten each cable strap and clip off any excess portion of each c...

Page 30: ...holes in the hinge located at the center of the pole see Figure 15 3 Secure the four bolts and nuts 1 2 3 Figure 15 Raising the Top Half of the Pole 1 7 16 Hinge Bolts 4 2 Swing Arm 3 Winch Handle HBA...

Page 31: ...e to the Baseplate on page 35 4 Wiring the Lights to the Power Source on page 35 5 Attach the Pole Assembly to the Base Can on page 36 Installing Lights Perform one of the following a If no lights are...

Page 32: ...he upper bracket attachment Remove the nut flat washer and lock washer from the lower bracket attachment Place the light support bracket on the upper and lower bracket attachment points as shown in Fi...

Page 33: ...ground 4 Place the two U bolts around the basket frame and back through the holes in the light bar see Figure 17 5 Tighten the U bolts to the basket frame see Figure 17 6 Place anti locking compound...

Page 34: ...the basket until the entire basket is covered see Figure 18 4 Remove the group of cable straps from the shipping pallet 5 Place a cable strap through each eyelet and around the basket frame 6 Tighten...

Page 35: ...mbly to the frangible coupling 3 Wire the lights to the power source see the following procedure 1 2 3 HBA165 Figure 19 Attaching the Pole 1 Pole 2 Frangible Coupling 3 Baseplate Wiring the Lights to...

Page 36: ...n To attach the completed pole assembly to the base can grasp the pole assembly near the bottom of the basket and stand the pole assembly upright Move the baseplate on top of the base can and bolt in...

Page 37: ...wering the Top of the L 807 Pole To perform maintenance on the top half of the L 807 pole you must lower it nearer to the ground This is done by performing the following steps 1 Remove the four hinge...

Page 38: ...tion Replace faulty lamps Always clean globes inside and outside when replacing lamps TABLE 3 Monthly Maintenance Recommendations Component Action Check wind sock for frayed edges Replace if torn Chec...

Page 39: ...Check winch for proper operation Replace if inoperative Check bearing lubrication Lubricate basket bearings Replacing Lamps The following table lists the halogen replacement lamps All models with LED...

Page 40: ...of the lamp 4 Replace the lamp cover Cover Figure 21 Replacing Internal Halogen Lamps HBA156 Replacing a 120 VAC External Halogen Lamp 1 Loosen the retaining screw on the bottom of the lamp housing 2...

Page 41: ...housing 2 Remove the old lamp 3 Using a glove install a new lamp into the lamp socket CAUTION Do not touch the lamp glass with fingers Oil on skin may shorten the life of the lamp 4 Replace the lens C...

Page 42: ...ruction Light 2700 0004 1 Lamp 6 6Amp Internal Size 2 LED 9200 0031 1 Lamp 120V External Size 1 LED 9200 0032 1 Lamp 12VDC External Size 1 LED 9200 0033 1 Lamp 6 6Amp External Size 1 LED 9200 0034 1 L...

Page 43: ...l LED 12 VDC Figure 27 on page 47 L 807 18 External LED 120 VAC Figure 28 on page 48 L 807 18 External LED 6 6 Amp Figure 31 on page 51 L 807 18 Internal Halogen 120 VAC Figure 25 on page 45 L 807 18...

Page 44: ...116 W 120 VAC Obstruction Lamp HBA137 100 W 120 VAC Lamps HBA139 Figure 24 120 VAC 36 Internal Halogen Wind Cone Light 44 L 807 and L 806 Wind Cone Installation and Maintenance Manual...

Page 45: ...HBA135 116 W 120 VAC Obstruction Lamp 100 W 120 VAC Lamps Figure 25 120 VAC 18 Internal Halogen Wind Cone Light HBA140 L 807 and L 806 Wind Cone Installation and Maintenance Manual 45...

Page 46: ...V Lamp 116W 120V Lamp OB HBA135r2 116 W 120 VAC Obstruction Lamp 75 W 120 VAC Lamp HBA141r2 Figure 26 120 VAC 18 or 36 External Halogen Light 46 L 807 and L 806 Wind Cone Installation and Maintenance...

Page 47: ...Figure 27 12 VDC ExternalandInternal LEDLight L 807 and L 806 Wind Cone Installation and Maintenance Manual 47...

Page 48: ...7 and L 806 Wind Cone Installation and Maintenance Manual LED WINDSOCK LAMP LED OBSTRUCTION LIGHT LAMP WHITE BLACK ROTATING COUPLING BLACK WHITE 120V or 230V NEUTRAL WHITE 120Vor 230V PHASE BLACK LED...

Page 49: ...RUCTION LIGHT LAMP WHITE BLACK ROTATING COUPLING BLACK WHITE NEUTRAL WHITE PHASE BLACK LED OBSTRUCTION LIGHT LED WINDSOCK LAMPS Figure 29 120 or 230 VAC 18 Internal LED Light L 807 and L 806 Wind Cone...

Page 50: ...L 807 and L 806 Wind Cone Installation and Maintenance Manual 10A 10A GREEN LED WINDSOCK LAMP LED WINDSOCK LAMP LED OBSTRUCTION LIGHT LAMP WHITE BLACK ROTATING COUPLING BLACK WHITE NEUTRAL WHITE PHAS...

Page 51: ...Wiring Internal fixture not shown L 807 and L 806 Wind Cone Installation and Maintenance Manual 51 LED WINDSOCK LAMP LED OBSTRUCTION LIGHT LAMP WHITE BLACK ROTATING COUPLING BLACK WHITE LED OBSTRUCTI...

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