HALE SmartFOAM, Description, Installation And Operation Manual

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SmartFOAM
Contents
APPARATUS INFORMATION ........................................................................................................ 1
REVISION RECORD ...................................................................................................................... 1
NOTES ........................................................................................................................................... 2
SAFETY ......................................................................................................................................... 6
GUIDELINES ...................................................................................................................................................................... 6
SYSTEM OVERVIEW ..................................................................................................................... 8
ROTARY PLUNGER PUMP (1.7 AHP, 2.1A) ..................................................................................................................... 8
ROTARY GEAR PUMP (3.3, 5.0, 6.5) ................................................................................................................................ 8
SMARTFOAM CONTROL UNIT......................................................................................................................................... 8
WATER FLOW SENSOR ................................................................................................................................................... 8
FEEDBACK SENSOR ........................................................................................................................................................ 8
LOW PRESSURE STRAINER............................................................................................................................................ 9
HIGH PRESSURE STRAINERS (FS S
ERIES
) ..................................................................................................................... 9
TANK SELECTOR VALVES .............................................................................................................................................. 9
HALE FOAM SYSTEM SPECIFICATIONS ...................................................................................................................... 10
HALE FOAM PUMP DIMENSIONS .................................................................................................................................. 11
SYSTEM DIAGRAM ......................................................................................................................................................... 15
CONTROLLER AND BASE PUMP .................................................................................................................................. 29
MISCELLANEOUS COMPONENTS ................................................................................................................................ 30
SINGLE CONCENTRATE TANK OPTIONS .................................................................................................................... 31
DUAL CONCENTRATE TANK OPTIONS ....................................................................................................................... 31
STRAINER OPTIONS ...................................................................................................................................................... 32
LOW TANK SENSOR OPTIONS ..................................................................................................................................... 33
FLOW SENSOR OPTIONS .............................................................................................................................................. 33
CHECK VALVE MANIFOLDS, FLANGES AND GASKETS ............................................................................................ 34
ELBOWS AND MANIFOLDS ........................................................................................................................................... 35
REMOTE START OPTION ............................................................................................................................................... 36
SAM OPTION ................................................................................................................................................................... 36
INSTALLATION ........................................................................................................................... 37
FOAM PUMP AND MOTOR ASSEMBLY ........................................................................................................................ 37
FOAM CONCENTRATE STRAINER ............................................................................................................................... 37
CONTROL UNIT AND INSTRUCTION / SYSTEM DIAGRAM PLACARD ................................................................. 38
INSTALLER SUPPLIED COMPONENTS ........................................................................................................................ 38
FOAM CONCENTRATE SUCTION HOSE ....................................................................................................................... 38
FOAM CONCENTRATE DISCHARGE HOSE ................................................................................................................. 39
FOAM CONCENTRATE BYPASS HOSE ........................................................................................................................ 39
CHECK VALVES .............................................................................................................................................................. 39
FLUSHING WATER HOSE .............................................................................................................................................. 39
FOAM DISCHARGE DRAINS .......................................................................................................................................... 40
APPARATUS DESIGN/BUILD FOR COLD WEATHER (BELOW FREEZING) DUTY .................................................... 40
ELECTRICAL REQUIREMENTS ..................................................................................................................................... 40
FOAM CONCENTRATE TANK ........................................................................................................................................ 41
FOAM PUMP MOUNTING ................................................................................................................................................ 41
PLUMBING INSTALLATION ........................................................................................................................................... 44
WATER AND FOAM SOLUTION PLUMBING ................................................................................................................. 44
CHECK VALVE MANIFOLD ............................................................................................................................................ 44
OPTIONAL HALE PIPING COMPONENTS ..................................................................................................................... 46
WATERWAY CHECK VALVES ....................................................................................................................................... 48
FLOW SENSOR ............................................................................................................................................................... 48
SADDLE CLAMP INSTALLATION .................................................................................................................................. 49
FOAM PUMP FLUSH SYSTEM........................................................................................................................................ 50
FOAM CONCENTRATE PLUMBING ............................................................................................................................... 50
FOAM STRAINER CONNECTION ................................................................................................................................... 50