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Frequently Asked Questions

1.  Will the side of the brake adjuster with  
 

the face plate always face in?

 

No. Haldex adjusters are normally unhanded.

 

Always install with the adjusting hex pointing

 

away from the air chamber.

2.  Why is there resistance when backing  
 

off the adjuster?

 

It takes approximately 20-25 lb. ft. of torque to

 

back off the adjustment hex on a new brake 

 

adjuster. (A ratcheting sound should occur.)

3.  How far do I back off the automatic    
 

brake adjuster at a brake reline?

 

1/2 turn. (NOTE: for the first 1/8 turn you may

 

not hear the ratcheting; this is normal.)

4.  How do I know if I need an offset, 
 

angled or straight-armed adjuster?

 

Haldex manufactures the right adjuster arm for

 

your specific application. Haldex adjusters are

 

unhanded (no lefts or rights) in the majority of

 

applications. Please refer to the Haldex Parts

 

and Cross Reference Guide for your specific

 

application (L00090).

5.  Why does my replacement ABA look
 

different from the original I removed?

 

The Haldex ABA replacement adjuster has been

 

designed to fit a number of applications. It is the

 

same original equipment quality and design of

 

the adjuster you removed; however, it may look

 

different on the outside. If you use all the parts

 

included in the kit, the results will be the same

 

as the original equipment adjuster.

6.  Why is the applied stroke pressure
 

tange 90-100 psi at the reservoir?

 

This is the pressure recommended by thE

 

Commercial Vehicle Safety Alliance (CVSA).

 

Anything beyond 100 psi measure deflection

 

within the foundation brake and not true 

 

pushrod stroke.

7.  Some brake chambers have round
 

port openings and some square;

 

what is the difference?

 

Standard brake chambers are identified by round

 

ports. Long stroke chambers are identified by

 

square ports and trapeziod ID tags.

8.  Can I vary the amount of
 

lining-to-drum clearance by moving

 

the control arm?

 

No. That clearance is set at the factory. If long

 

or short stroke continues, please refer to the

 

Foundation Brake Checking Procedures on pages 

 

9 & 10 of this manual.

9.  Can I use an air ratchet on the
 adjuster?
 

No. It will damage the internal mechanism of the

 

adjuster and render it inoperative.

10. Can I access the adjuster through the
 

rear cover?

 

No. Do not tamper with the rear cover - it will

 

release the factory set pressure on the spring and

 

destroy the adjuster and its ability to properly

 function.

11. How much control arm bushing
 

and anchor stud pin wear is

 

acceptable before replacement is

 required?

 

No more than 1/16”.

12. What is the acceptable amount of
 

camshaft bushing wear?

 

Automatic adjuster cannot compensate for

 

worn foundation brake parts. Please refer to

 

the foundation brake manufacturer’s 

 

recommendations for maximum bushing and

 

camshaft wear limits.

13. Can wheel bearing adjustment
 

affect the brake adjuster?

 

Yes. Improper wheel bearing adjustment could

 

result in improper brake adjustment. It is

 

necessary to refer to the axle manufacturer’s

 

wheel bearing adjustment recommendations. A

 

loose bearin preload could cause a tight brake.

14. Are all Haldex automatic brake
 

adjusters pre-lubed?

 

Yes. All Haldex brake adjuster are lubricated

 

at the factory. Please consult the Service and

 

Lubrication Section on Page 6 of the manual.

 

(continued on page 13) 

Summary of Contents for S-ABA

Page 1: ...Service Manual S ABA Self Setting Automatic Brake Adjusters Truck and Trailer Applications...

Page 2: ...oundation brake Brake components such as s cams bushings return springs actuators drums and adjuster installation MUST be within manufacturer s specifications Adjuster control arms wear bushings or at...

Page 3: ...Location 10 Torque Specifications 11 Frequently Asked Questions 12 Additional Parts and Service Information 13 Important Notice This symbol is used throughout this manual to call attention to procedur...

Page 4: ...ake Applies When the brake is applied the adjustment regulator rotates through the normal clearance angle and the shoes contact the drum The torque increases and the wormshaft is moved axially causing...

Page 5: ...or automatic brake adjuster applications on drive axle brake assemblies Refer to pages 4 and 5 for detailed installation procedures Figure 1 Steer axle with clamp bracket and flat anchor stud Figure 3...

Page 6: ...detailed installation procedures 3 Figure 5 For 16 1 2 Brake Assemblies Note Refer to fundamental parts identification and location on page 10 Typical Applications Figure 7 Integral cam support ancho...

Page 7: ...er hole location while 6 and 6 1 2 length adjusters utilize the longer hole locations Do not tighten anchor bracket fasteners at this time Apply Anti Seize type lubricant to camshaft splines Install t...

Page 8: ...anually adjusted at this time Rotate the adjusting hex clockwise until the lining lightly contacts the drum Back off the adjuster by turning the adjusting hex counter clockwise 1 2 of a turn Figure 12...

Page 9: ...a 429 prefix Moly disulfide grease should not be used because it may affect the function of the internal friction clutches and reduce the reliability of the automatic adjustment In no case should the...

Page 10: ...released measure from the face of the chamber to the center of the clevis pin A Figure 13 Use a lever to move the brake adjuster until the brake shoes contact the drum B Figure 13 The difference betwe...

Page 11: ...missing Replace springs Component Cause Action Automatic Brake Adjuster Unknown Check automatic brake adjuster for proper installation refer to Pages 4 5 and 9 10 Wheel Bearing Out of adjustment Readj...

Page 12: ...icle from rolling Ensure reservoir pressure is at 90 100 psi Check that the push rod is fully retracted apply air to release spring brake If air is not available spring brake must be manually caged ba...

Page 13: ...the control arm slippage clockwise and counterclockwise while observing the internal sleeve If slippage between the control arm and the internal sleeve is observed replace the brake adjuster Unknown...

Page 14: ...nstalled Round Anchor Stud Pin with Slide Nut Torque to 15 20 ft lbs when installed Strap Style Bracket Torque to 8 12 ft lbs when installed U Bolt Style Bracket Torque to 20 30 ft lbs when installed...

Page 15: ...foundation brake and not true pushrod stroke 7 Some brake chambers have round port openings and some square what is the difference Standard brake chambers are identified by round ports Long stroke ch...

Page 16: ...Information Installation and Maintenance Wall Chart L60047 Service Manual Truck Trailer L30037 Installation Tips Automatic Brake Adjuster Pocket Size L20397 Parts Information Parts and Cross Reference...

Page 17: ...14 Notes...

Page 18: ...15 Notes...

Page 19: ......

Page 20: ...ockholm Stock Exchange Haldex has annual sales of approximately 3 9 billion SEK and employs about 2 200 people United States 816 891 2470 Canada 519 621 6722 Mexico 52 81 81569500 To learn more contac...

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