Haldex 815 057 001 Installation Manual Download Page 1

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CAN Hub

Innovative Vehicle Solutions

INSTALLATION GUIDE

Summary of Contents for 815 057 001

Page 1: ...CAN Hub Innovative Vehicle Solutions INSTALLATION GUIDE INSTALLATION GUIDE ...

Page 2: ...ence and that the manual will be used as a A teaching aid following supervision of a Haldex engineer b A reminder of the correct procedure of Haldex EB CAN Hub installation Use appropriate spare parts documentation when obtaining spare parts Use only genuine Haldex parts in repairs Due to continuous development the right is reserved to alter the specification without notice No legal rights can be ...

Page 3: ...uction 4 EB CAN Hub versions 6 External pressure sensor 10 Warning lamp 13 Dimension and identification 15 Chassis installation 16 Excess cable 22 Painting 23 Welding 24 Configuring EB CAN Hub 25 Software update limitations 42 Customer drawing 43 Part reference 46 Contents ...

Page 4: ...tended to solve three installation problems 1 Extend the distance over which EBS can be fitted to certain very long trailers 2 To connect two EBS together on one trailer e g where there are more than five axles 3 To provide an ISO 7638 output for a successor trailer in a road train Ideally any connector on the EB CAN Hub can have any function with the EB CAN Hub self configuring according to the m...

Page 5: ...wing 15 m Towed 18 m CAN Hub EBS Suzie 7 m Towing 15 m Towed 18 m EBS The ISO 11992 CAN Bus is limited to 40 meters where 22 meters is allocated for the truck towing vehicle Suzie connection and a maximum of 18 meters for the trailer towed vehicle The maximum length to an ISO 7638 connector installed at the rear of the trailer is 15 m ...

Page 6: ...er or 2 Router which routes messages between the ECU s on a A towed trailer with two EBS ECU s installed or b A trailer with just one installed EBS ECU Connections to the EB CAN Hub and ECU s are made by EB Power A ISO 7638 cables connected to three 7 pin Haldex EB Power connectors located on the EB CAN Hub The EB CAN Hub automatically recognises a predecessor Power a local Local and a successor T...

Page 7: ...ted there is down stream support for up to 40 meters of ISO 11992 cable EB CAN Hub automatically switches to repeater mode if only one EBS unit has been connected CAN messages are passed through irrespective of the CAN ID Reference the customer drawing 815 057 000 2 on page 44 for a wiring diagram example EB CAN Hub usage on an overlength trailer example EBS Up to 18 m EBS Up to 18 m Maximum 40 m ...

Page 8: ...nication between ECU s installed on each of the vehicles needs to be provided Reference the customer drawing 815 057 000 2 on page 45 for a wiring diagram example Towed trailer with two local EBS units Both EBS units are connected to the same EB CAN Hub and both have the same trailer VIN number This can be implemented only on the last trailer on the road train EB CAN Hub as a router on one trailer...

Page 9: ...U i e another EB CAN Hub or EBS ECU on next trailer EBS fitted on a trailer CAN Hub fitted on a trailer EBS fitted on a Dolly Centre axle trailer CAN Hub fitted on a Dolly Centre axle trailer EBS EBS CAN Hub CAN Hub EB CAN Hub Predecessor e g Truck Trailer another CAN Hub Local ECU Successor ECU CAN Hub works as a router installed on the first trailer CAN Hub works as a router installed on the pen...

Page 10: ...to the EB CAN Hub AUX port on the first trailer The sensor provides information about the pneumatic brake demand requested by a driver and EB CAN Hub converts it into an electric brake demand signal and sends it to the trailers by generating the EBS11 service brake demand and EBS12 pneumatic control line and 1 x electrical control line messages Required parts Pressure Sensor 815 022 001 Pressure S...

Page 11: ...utions With a tool having a flat end of Ø 3 2 mm insert and press in locking tab of plug While depressed pull out plug from housing Removal of blanking plug The locking tab must be depressed before removing the green Pressure Sensor AUX blanking plug Locking tab ...

Page 12: ...nsor cable insertion Ensure contact pins and seal are kept clean and free of any contamination prior to installation Insert fully home in the ECU s housing Ensure that the connector location tab clicks into place Push connector into the ECU housing Pressure Sensor cable inserted ...

Page 13: ... located on the driver s console of the towing vehicle is operated from the ISO 7638 power cable only when the EB Gen3 is powered by the ignition switch If a dedicated power source is unavailable to the EB Gen3 from the ISO 7638 connector then system integrity will not be indicated by the cab mounted warning device As an option to the cab warning device a trailer mounted warning lamp may be provid...

Page 14: ...order to check that sensors are working Off Once the vehicle is moving above 10 km h and the warning device clears the electronic system is fully checked System check procedure 1 On power up of the system the warning device must indicate one of the following sequences in order to show a fault free system Option A Option B 2 During the self check procedure the system cycles the EPRV s With foot bra...

Page 15: ...fication Ref no Description Notes 1 Power A connection Connection for Power in or Power out any connection can be used for any function 2 Auxiliary connection Pressure Sensor connection 3 ECU grounding strip Should be connected to trailer chassis 215 mm 107 5 mm 85 mm 121 25 mm 1 1 1 2 3 ...

Page 16: ... Pitch angle assembly must be mounted vertically The mounting bracket flatness is to be not more than 0 5 mm deviation from its true plane i e the surface must lie between two parallel planes 0 5 mm apart Check the earth continuity between EB CAN Hub ECU and the vehicle chassis Resistance R to be less than 5 ohms 0 R 5 ohms Secure the EB CAN Hub using bolts flat washers and noncorrosive self locki...

Page 17: ...ectrical connection between EB CAN Hub ECU and vehicle chassis The mounting bracket flatness is to be not more than 0 5 mm deviation from its true plane i e the surface must lie between two parallel planes 0 5 mm apart Care should be taken to provide reasonable access to the ECU to replace cables 150 mm minimum 0 5 mm 4 0 mm min Mounting bracket Fixing holes ...

Page 18: ...f any contamination prior to installation Unlock the ISO 7638 slide lock housing by pulling down the blue latch Lock the ISO 7638 slide lock housing by pushing up the blue latch Note Blanking plug 027514709 and o ring 024505009 must be fitted to the ISO 7638 connector if no cable is inserted i e EB CAN Hub using only two ISO 7638 connectors ...

Page 19: ...re clean and dry before assembly If required remove the blanking plug 027514709 from the ISO 7638 position Trailer chassis Feed all connectors through the chassis with protective cap in place to avoid connector sockets being contaminated ø20 0 min 1 2 3 Remove protective cap from end of connector before connecting into the ECU ...

Page 20: ...tion ISO 7638 cable on the slide lock housing insert connector fully home Make sure that the connector is fully inserted into the ECU slide lock housing Push in the blue lock slider Do not use extreme force to push in slider Warning If difficulty is encountered in locking the slider check plug or connector for correct fitment If the white o ring is visible the plug is not installed correctly and s...

Page 21: ...tive Vehicle Solutions All cables the route of the cable from the connector should not start to bend so that the connectors are strained Ensure stated minimum distance is not exceeded 100 mm min bend radius 120 mm min ISO 7638 0 mm 0 mm 0 mm 0 mm ...

Page 22: ... abrasion Cable lengths less than 1 m to be coiled into loops of 100 mm minimum and 150 mm maximum diameter Excess length which will not form a complete loop may be left to hang in partial loops having a cable bend radius of 50 mm minimum Cable lengths greater than 1 m to be coiled and then flattened in the centre B to produce a dog bone shape The resulting loops at the end must have a minimum ben...

Page 23: ...cted These are indicated by the yellow shaded areas as shown Adequate protection should be used to avoid penetration of the paint or coating All electrical ports to have connectors or blanking plugs installed Painting recommendations water based baking max 1 hour 100 o C Electro static painting Haldex recommends that the EB CAN Hub assembly is fitted to the trailer after electro static painting ...

Page 24: ...er and towing vehicle if connected 2 Disconnect the ISO 7638 connector from the towing vehicle if connected 3 Always connect the grounding electrode directly to the metal close as possible to the welding position when welding 4 Remove paint and corrosion from the trailer where the ground electrode contact point 5 Prevent heat from the welding process from damaging the cables and braking system Ele...

Page 25: ... Guide can be downloaded from the Findex section of the Haldex website Downloading the latest version of Haldex diagnostic software Please handle any software update with care If you are in doubt about the procedure please contact your local Haldex contact To download the software follow Click on www haldex com Click on Trailer Application Guide icon Click on the software icon Click on the DIAG ic...

Page 26: ...ongle LED should be coloured red 5 Wait minimum 20 seconds to allow EB CAN Hub to read any attached Gen3 VIN number numbers 6 Run DIAG wait a few seconds for the main DIAG dialog to fully update The following dialogs should be seen a A blank configuration whilst looking for available control units etc b When the update is complete the user should see something like this The EB CAN Hub icon is disp...

Page 27: ...m the ECU Program ECU Menu 1 Read ECU configuration from a previously saved file 2 Read configuration info from the ECU 3 Edit ECU parameters and configuration 4 Save ECU configuration to a file 5 Program ECU with current configuration info 6 Print current ECU configuration information load plate 7 Ok exit the program ECU menu 3 2 1 4 5 6 7 ...

Page 28: ...ECU parameters and configuration Edit ECU setup menu 1 Walk through button 2 Setup the ECU configuration and layout 3 Setup load plate configuration 4 Display trailer information 5 Setup AUX configuration data 6 Setup wheel scale configuration 7 Setup lamp flash configuration 8 Ok exit the ECU setup 5 6 7 8 4 3 2 1 ...

Page 29: ...ower up then wait minimum 20 seconds whilst the CAN Hub configures then repeat again This will allow CAN Hub to fully recognize the change Before commencing ensure that only the local Gen3 power are connected into the EB CAN Hub Upon connection the local Gen3 VIN 6B9TA4438AMAC1438 is displayed but that VIN has not been latched into the EB CAN Hub The VIN must be latched into EB CAN Hub for the rou...

Page 30: ...VIN number click on Configure ECU icon Then click on Read Configuration Information from ECU icon Click on Display Trailer Information icon Click on Parameters and Configuration icon Add VIN Chassis number if needed and then click tick icon OK to exit current Vehicle Details dialog ...

Page 31: ...n to previous icon bar When the programming of the Gen3 has finished click tick icon OK to return to main DIAG dialog Check displayed VIN is as expected The local Gen3 VIN has now been latched into the EB CAN Hub Now complete the CAN Hub configuration double reset power down power up then wait minimum 20 seconds whilst the CAN Hub configures then repeat again This will allow CAN Hub to fully recog...

Page 32: ...the CAN Hub configuration dialog Use DIAG to connect into the EB CAN Hub Once a DIAGN connection is established the following should be done 1 Click on Configure Read Setup and Program the ECU icon 2 Click on Edit ECU Parameters and Configuration icon 3 Click on Setup ECU Configuration and Layout icon 4 Click on configure EB CAN Hub icon ...

Page 33: ... Gen3 on the same trailer dolly as that EB CAN Hub is installed Towing Successor connection to the EB CAN Hub e g Trailer Dolly EB CAN Hub Gen3 Key Power Predecessor connection to the EB CAN Hub e g Truck Trailer another CAN Hub Local Connection to a Gen3 on the same trailer dolly as that EB CAN Hub is installed Local Connection to a Gen3 on the same trailer dolly as that EB CAN Hub is installed ...

Page 34: ...Vehicle Solutions 2020 Example 1 Normal towing VIN not latched in CAN Hub Example 2 Normal towing VIN latched in CAN Hub 1x Gen3 local Example 3 Normal towing VIN latched in CAN Hub 1 x Gen3 local The successor trailer VIN can also be seen towing ...

Page 35: ...lutions Example 4 Normal towing VIN latched in CAN Hub 2 x Gen3 i e 2 locals on the same trailer Example 5 For 2 locals configuration an extra icon will be shown on main DIAG dialog after CAN Hub configuration dialog has been run and the attached ECU VINs read ...

Page 36: ...r Use DIAG to connect into the EB CAN Hub Once a DIAGN connection is established the following should be done 1 Click on Configure Read Setup and Program the ECU icon 2 Click on Edit ECU Parameters and Configuration icon 3 Click on Setup ECU Configuration and Layout icon 4 Click on configure EB CAN Hub icon ...

Page 37: ...at again This will allow CAN Hub to fully recognize the change Note When a Pressure Sensor is equipped and present In ABS mode no EBS11 messages received by EB CAN Hub since power on Pressure Sensor input enabled In EBS mode EBS11 messages being received by EB CAN Hub Pressure Sensor input disabled In EBS mode then EBS11 messages stop Pressure Sensor input then enabled And when Pressure Sensor inp...

Page 38: ... 2 Change connections into EB CAN Hub as required 3 Now complete the CAN Hub configuration double reset power down power up then wait minimum 20 seconds whilst the CAN Hub configures then repeat again This will allow CAN Hub to fully recognize the change EB CAN Hub has now reconfigured successfully If the lamp is unexpectedly on or a problem is suspected use DIAG to connect into the EB CAN Hub to ...

Page 39: ...uires to read write to the other local he must switch to that ECU using DIAG This is achieved via a software switch facility on the DIAG CAN Hub configuration dialogue this facility will only be seen when in two locals configuration Procedure 1 Click radio button for other local 2 Click switch icon to switch to other local 3 Traverse back to DIAG home screen this should now show the other local co...

Page 40: ...on Guide 40 Innovative Vehicle Solutions 2020 Checking DTCs Procedure 1 From main dialog click on the Service icon 2 Then click on the relevant DTCs icon For the local Gen3 Click on the first spanner Gen3 DTCs are displayed ...

Page 41: ...EB CAN Hub Installation Guide 41 2020 Innovative Vehicle Solutions For the EB CAN Hub Click on the second spanner EB CAN Hub DTCs are displayed ...

Page 42: ...are limitations Flash update of local Gen3 via EB CAN Hub Towed port This is not supported This can only be done via a direct connection to the Gen3 Fleet extraction of local Gen3 statistics via EB CAN Hub This is not supported This can only be done via a direct connection to the Gen3 ...

Page 43: ...EB CAN Hub Installation Guide 43 2020 Innovative Vehicle Solutions Customer drawing WS WS 28APR20 ...

Page 44: ...EB CAN Hub Installation Guide 44 Innovative Vehicle Solutions 2020 WS WS 28APR20 Repeater version ...

Page 45: ...EB CAN Hub Installation Guide 45 2020 Innovative Vehicle Solutions WS WS 28APR20 Router version ...

Page 46: ...le service parts can be obtained from Haldex service centres or distributors EB CAN Hub Part number EB CAN Hub 815 057 001 Pressure Sensor Part number M16 x 1 5 thread 815 022 001 EB Pressure Sensor cable Length 814 001 502 10 m 814 001 522 0 75 m 814 001 532 3 m 814 001 542 5 m 814 001 572 18 m ...

Page 47: ... 112 16 m 814 003 122 18 m 814 003 132 9 m 814 003 142 14 m 814 003 152 6 m ISO 7638 plug unfused Length 814 004 102 9 m 814 004 112 12 m 814 004 122 15 m 814 004 132 18 m Power A to Power A Length 814 042 001 4 m 814 042 011 6 m 814 042 021 8 m 814 042 031 1 8 m 814 042 041 26 m ISO cable assembly male female Length 814 022 001 30 m ...

Page 48: ...ents ECU pc interface cable 6 5 m 814 036 001 EB ISO diagnostic cable 815 018 001 EB SOV pc interface cable 6 5 m 814 011 001 Transit case 042 623 719 EB interface Part number EB interface kit 950 800 909 Kit contents USB pc interface DIAG 815 023 001 USB cable 042 707 309 Diagnostic cable ISO 7638 Diagnostic Length 815 018 001 0 5 m ...

Page 49: ...EB CAN Hub Installation Guide 49 2020 Innovative Vehicle Solutions Notes ...

Page 50: ...9 501 Fax 91 253 23 80 729 2020 Haldex AB This material may contain Haldex trademarks and third party trademarks trade names corporate logos graphics and emblems which are the property of their respective companies The contents of this document may not be copied distributed adapted or displayed for commercial purposes or otherwise without prior written consent from Haldex Italy Haldex Italia Srl L...

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