HAKO -Jonas 1500 V Instruction Manual Download | Manualshive

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Maintenance and Care

5

Maintenance and Care

General

Before proceeding to mainte-
nance and care work you are
advised to read and comply
with the Safety Information
chapter!

Compliance with the recommended
maintenance works will give you the
certitude of always having a reliable
machine at disposition.
Daily or weekly maintenance and repair
works may be executed by the driver/
operator having been trained accordin-
gly. Further Hako system maintenance
works have to be executed by qualified
personnel only. Please contact your lo-
cal Hako Service Centre or Hako con-
tract dealer. We cannot be held liable
for damages resulting from non-comp-
liance with these instructions.
Please indicate the machine's serial
number with any enquiry or spare part
order, see paragraph 1.7 - Nameplate.

5.1

Hako System Maintenance

The Hako System Maintenance:
• guarantees reliable operability of the

Hako machines (preventive mainte-

nance)

• minimizes operating costs, repair

costs and maintenance costs

• ensures long service life and opera-

bility of the machine

The Hako System Maintenance is
structured in separate modules and de-
termines specific technical works to be
executed as well as the intervals for
such maintenance works. For any spe-
cific maintenance type, the replacement
parts are determined and listed in spare
part kits.

Hako System Maintenance K:

To be performed by the customer in ac-
cordance to the maintenance and care
instructions contained in the operating
instructions (daily or weekly). The dri-
ver/operator will be instructed upon de-
livery of the machine.

Hako system maintenance, one-off:

(After 50 operating hours)
This applies to machines equipped with
a combustion engine drive, 1st oil/filter
change, filters etc. Must be completed
by a skilled technician in an authorized
Hako service center.

Hako-System Maintenance I:

(every 125 hours of operation)
To be performed by qualified personnel

of authorised Hako Service Centre in
accordance with the machine-specific
system maintenance including spare
part kit.

Hako-System Maintenance II:

(every 250 hours of operation)
To be performed by qualified personnel
of authorised Hako Service Centre in
accordance with the machine-specific
system maintenance including spare
part kit.

Hako-System Maintenance III:

(every 500 hours of operation)
To be performed by qualified personnel
of authorised Hako Service Centre in
accordance with the machine-specific
system maintenance including spare
part kit.

Hako-System Maintenance IV/S:

(every 1000 hours of operation safety
check)
To be performed by qualified personnel
of authorised Hako Service Centre in
accordance with the machine-specific
system maintenance including spare
part kit. Execution of all safety-relevant
inspections according to UVV-BGV-
TÜV-VDE as prescribed by law.

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Summary of Contents for -Jonas 1500 V

Page 1: ...Instruction Manual Hako Jonas 1500 V D 6464 10 30 ...

Page 2: ...ubject to modification as required by technical advancement Valid as of January 2010 Hako GmbH D 23843 Bad Oldesloe Hamburger Str 209 239 Phone 49 0 4531 8060 Intended use The Hako Jonas 1500 is a sweeping vehicle conceived exclusively for sweeping up dry and wet refuse from areas such as production plants ware houses car parks and pedestrian pre cincts Any use beyond this is regarded as improper ...

Page 3: ...ose a report with which to ac quire the vehicle type approval This re port is used by the local vehicle registration office to produce a valid ve hicle registration license Vehicle Regi stration Certificate Part 1 An official license number is not neces sary A general inspection in accor dance with 29 StVZO road traffic licensing regulation is not required eit her because the vehicle is designed f...

Page 4: ...able commodities The heavy metals contained simultaneously represent a serious risk to health and to the environment Never open batteries or damage them Never touch inhale or swallow any material inside batteries Health hazard Never allow batteries to pollute the environment Risk of conta minating the ground and water In ac cordance with symbol with the crossed out garbage bin these batteries must...

Page 5: ...ce report 46 5 3 Maintenance plan 47 5 4 Seat console 54 5 4 1 Opening the seat console 54 5 5 Engine 55 5 5 1 Refilling the engine oil 56 5 5 2 Changing the engine oil and oil filter 56 5 5 3 Changing the fuel filter 56 5 5 4 Venting the fuel system 56 5 6 Air filter 57 5 6 1 Cleaning the dust discharge val ve 58 5 6 2 Disassembling the main filter 58 5 6 3 Cleaning the main filter 58 5 6 4 Insta...

Page 6: ...s 71 5 10 1 Checking tire wear 71 5 10 2 Changing tires 71 5 10 3 Brakes 71 5 11 Electronics 72 5 11 1 Fuses 72 5 11 2 Relays 73 5 11 3 Changing the battery 73 5 12 Special equipment and replace ment demands 74 EC Declaration of Conformity 75 ...

Page 7: ...Definition Safety information persons or property Safety information on preventing hazardous situations caused by failure to follow instructions or prescribed working procedures accurately or at all Note the machine Important information on handling the equipment in order to maintain its functionality Ecological hazard the environment Ecological hazard through the use of substances which represent...

Page 8: ...ing work the operator must be fully familiar with all adjust ment operating and control ele ments as well as their respective function It is too late to do this when the vehicle is actually in operation Always wear heavy duty non slip footwear when working with the ve hicle The vehicle may only be driven on and the equipment used on those surfaces which have been approved by the contractor or pers...

Page 9: ...persons animals or items in the working area Risk of crushing and shearing Before raising or lowering the sweepings container ensure that there is a sufficient safety clearance The sweepings container may only be raised in the direct vicinity of the waste container Only empty the sweepings container on level solid ground Never sweep when the sweepings container is in a raised position Pay attentio...

Page 10: ...echnical Data The use of other filters could impair safety The vehicle must be switched off pri or to cleaning or servicing it or to re placing parts The ignition key must be removed The sweepings container must be cleaned regularly to prevent the ac cumulation of bacteria The vehicle is splashproof IPX3 It is not permitted to clean the vehicle with a pressure washer or steam bla ster The engine m...

Page 11: ... a thorough inspection regularly Adju stment and repair work on the hy draulic system may only be performed in specialist Hako work shops Check hydraulic lines and hoses re gularly for signs of damage and leaks Replace damaged lines and hoses immediately Check the exhaust system at regular intervals 1 5 Particular risks Safety equipment Never operate the Hako Jonas 1500 without effective safety eq...

Page 12: ...a risk to health and the environment Always observe legal regulations and local directives when disposing of cleaning agents refer to the Water Resources Act Used batteries with the recycling symbol contain reusable commodi ties In accordance with symbol with the crossed out garbage bin these batteries must not be disposed of in domestic waste The return and re cycling of old batteries must be agr...

Page 13: ... Company logo Fig 1 1 front and rear Rating plate Fig 1 2 Vehicle identification number Fig 1 3 Machine model Fig 1 4 Parking brake Fig 1 5 Read and observe the operating manual Fig 1 6 High pressure washer Steam cleaner Fig 1 7 Sound power Gradient Fig 1 8 Pressing force Fig 1 9 Front skirt Fig 1 10 Fuses Fig 1 11 Risk of crushing by sweepings container Fig 1 12 6464xxxxxxxx Hako Jonas 1500 ...

Page 14: ...14 Safety Information Fig 1 10 1 1 8 3 6 5 7 9 2 4 11 12 ...

Page 15: ...ion Brush wear compensation Fig 2 1 Keep clear of sweepings container Fig 2 2 Hydraulic oil Fig 2 3 Hot surface on exhaust manifold Fig 2 4 Risk of crushing in fan Fig 2 5 Risk of crushing by sweepings container Fig 2 6 ...

Page 16: ...16 Safety Information Fig 2 1 3 2 5 4 6 ...

Page 17: ... putting the machine into service Only technicians from your local autho rized Hako dealer are allowed to provi de initial instruction on the machine The manufacturing plant will notify the dealer immediately after delivering the vehicle and the dealer will contact you to arrange a date ...

Page 18: ...e transpa rent tubing Fig 3 1 refill if neces sary 3 Check the engine oil level with the dipstick Fig 3 2 refill if necessary 4 Check the level of coolant in the ra diator Fig 3 3 refill if necessary 5 Check the hydraulic oil level in the hydraulic tank Fig 3 4 refill if ne cessary 6 Check the adjustment of the driver s seat Fig 3 5 7 Check the steering wheel adjust ment readjust with the lever Fi...

Page 19: ...full power output Full loads should only be applied to the units on reaching operating tempera ture If the start procedure must be repea ted or the engine stalls it can only be restarted after the ignition has been switched off A restart blocking sy stem in the ignition lock prevents re starting when the engine is running Attempt to start continuously for max 20 seconds allow a short pau se in bet...

Page 20: ... icon Fig 4 4 Al low to preheat until the control lamp Fig 4 A goes out max 20 se conds The operating hour counter Fig 4 C displays the software version possibly the last diagnostic code and the operating hours in succes sion The control lamps for the en gine oil pressure Fig 4 B and charge control Fig 4 D light up 5 Turn the ignition key further to START and start the engine The control lamps for...

Page 21: ...ed hare 5 Turn the ignition key clockwise to the ignition icon Fig 5 4 The operating hour counter Fig 5 B displays the software version possibly the last diagnostic code and the operating hours in succes sion The control lamps for the en gine oil pressure Fig 5 A and charge control Fig 5 C 6 Turn the ignition key further to START and start the engine The control lamps for engine oil pressure and c...

Page 22: ...n to a stop 2 Apply the parking brake Fig 6 2 to its end position and lock in place 3 Switch off the sweeping functions with the button Fig 6 A The filter agitating system is activated 4 Switch off the engine with the ignition key Fig 6 3 Remove the ignition key when getting off the vehicle to pre vent unauthorized use Fig 6 1 1 1 2 3 A ...

Page 23: ...nd suction turbine are activated 5 In the case of damp waste switch the suction turbine off with the button Fig 7 B 6 Release the parking brake Fig 7 2 to its end position 7 Slowly press the accelerator Fig 7 3 until the required driving speed is reached 8 It is recommended to clean the filter regularly To do this actuate the but ton Fig 7 C 9 Check the contents of the sweepings container regularl...

Page 24: ...s on a horizontal surface Before raising the sweepings contai ner the operator must have ensured that there are no persons or objects behind or beside the vehicle The vehicle may only be driven slow ly when the sweepings container is raised It is forbidden for anyone to move into the danger area Risk of crus hing and shearing Before raising or lowering the sweepings container ensure that there is ...

Page 25: ...container To do this press and hold the button Fig 8 A until the container is lifted to the height required 4 Empty the sweepings container To do this press and hold the button Fig 8 B until the sweepings contai ner is pivoted vertical 5 Pivot the sweepings container back again by pressing the button Fig 8 C 6 Drive the Hako Jonas 1500 away from the garbage container and lo wer the sweepings conta...

Page 26: ...elt tension clutch dust vacuum Change fuse ignition key OFF ON 3 1 6 E Safety fuse F2 defective agitating motor Change fuse ignition key OFF ON 2 2 6 3 Hydraulic valve for rotary brush Raise Lower ON OFF overloaded defective or not connected Check hydraulic valve Y2 Y3 ignition key OFF ON and restart engine 2 3 6 6 Hydraulic valve for right hand side brush Lower ON overloaded defective or not conn...

Page 27: ... or not connected Stop engine signal with diesel overloaded defective or not connected With gasoline LPG Check fuel valve ignition key OFF ON and restart engine With diesel Check control relay K10 check actuator Y1 engine stop ignition key OFF ON and restart engine 3 6 6 2 Starter release is overloaded defective or not con nected Ignition key OFF ON and restart engine 3 6 6 3 Accelerator position ...

Page 28: ...h are located in the wheel case 2 8 Towing the vehicle When the drive motor has stopped the front wheel is locked To tow the vehic le the bypass valve Fig 9 3 on the hy draulic pump must be opened The bypass valve is opened by turning ap prox 1 1 2 to 2 revolutions Towing distance Max 500 m to move the machine from the hazard area Towing speed Max 5 kph The two front lashing points Fig 9 1 can be ...

Page 29: ...incts Sweeping The side brush Fig 10 1 sweeps the dirt directly into the pick up path Fig 10 2 of the rotary brush Fig 10 2 The rotary brush sweeps the dirt overhead Fig 10 3 into the sweeping container Fig 10 4 The particulate matter Fig 10 5 swirled up is vacuumed up by the suction turbine Fig 10 7 and forced against the filter Fig 10 6 which filters it Dirt disposal with the sweeping con tainer...

Page 30: ... code 6 Control lamp for fuel reserves 7 Control lamp for coolant tempera ture 8 Button to raise the sweepings con tainer 9 Button to pivot the sweepings con tainer for emptying 10 Button to pivot the sweepings con tainer back 11 Button to lower the sweepings con tainer 12 Button for the filter agitation system 13 Button for the suction turbine 14 Button for the rotary brush 15 Button for the rota...

Page 31: ...n an error has occurred in the system In addition to the Service indicator a four digit service code ap pears in the operating hour counter dis play The dots in the service code flash Clear the fault or note down the service code and inform your authorized Hako dealer After clearing the fault acknow ledge it by turning the ignition key OFF ON Operating hour counter Service code Fig 11 5 The softwa...

Page 32: ...beyond a minimum height Button to pivot the sweepings con tainer back Fig 11 10 It serves to pivot the sweepings contai ner horizontal because it can only be lo wered when in a horizontal position The control lamp in the button lights up Button to lower the sweepings container Fig 11 11 It serves to lower the sweepings contai ner To lower the container press the button as long as necessary until i...

Page 33: ...e case of wet waste Button for rotary brush Fig 11 14 It serves to switch the rotary brush on and off When the rotary brush is swit ched on the control lamp in the button lights up Button for sweeping functions Fig 11 15 It serves to switch the sweeping opera tions on and off The rotary brush side brush and suction turbine are switched on and off Sweeping operation can only be used at working spee...

Page 34: ...mp 3 Switch for engine speed 4 Horn switch 5 Switch for parking light driving lights option 6 Switch for hazard lights option 7 Switch for flashing beacon option 8 Switch for drive direction indicator with control lamp option 9 Choke Hako Jonas 1500 V only Fig 12 2 3 1 4 8 5 6 7 9 ...

Page 35: ...en the operator is sitting on the driver s seat If the seat contact is interrupted while the engine is running the engine is switched off and the operating hour counter flashes Load control lamp Fig 12 2 It lights up as soon as the ignition switch is actuated and goes out when the engi ne starts up Switch for engine speed Fig 12 3 The switch serves to set the engine speed Right hand position torto...

Page 36: ...ve Fig 13 Service brake and parking brake The service brake Fig 14 1 actuates the mechanical drum brakes which act on the two rear wheels Before getting off the vehicle apply the parking brake and lock it with the lever Fig 14 2 Af ter actuating the brake pedal again the lock is released Fig 14 Pedal for rotary brush pressure The pedal Fig 15 1 serves to increase the rotary brush pressure applied ...

Page 37: ...g 17 1 is used to set the sweeping pattern of the rotary brush Refer to Chapter Maintenance and Service for information on setting the sweeping pattern Fig 17 Locking the seat console For reasons of safety the seat console is equipped with a lock Fig 18 1 only with proof roof option Before starting to drive ensure that the seat console is secu red by the lock Fig 18 1 1 1 ...

Page 38: ...me of the sweepings container can be mo nitored through the opening Fig 19 1 Fig 19 Filter system lock The filter system is above the sweepings container The cover of the filter system is secured by the lock Fig 20 1 The filter and agitation device is under the cover Refer to Chapter Maintenance and Service for informa tion on cleaning the filter Fig 20 1 1 ...

Page 39: ...d by means of the lever B and can be adjusted in a longitudinal direction For reasons of safety the Hako Jonas 1500 is equipped with a seat contact switch The engine can only be started when the operator is sitting on the driver s seat If the seat contact is interrupted while the engine is running the engine is switched off and the operating hour counter flashes Any attempt to manipulate the seat ...

Page 40: ...Dead weight kg 1100 Permissible total weight kg 1800 Driving and sweeping performance Driving speed forwards kph 10 Driving speed reverse kph 6 Max sweeping speed kph 10 Theoretical sweeping performance with without left hand side brush m h 16200 9300 Max driving gradient 18 Rotary brush Length Diameter mm 920 500 Wear limit mm 400 Speed rpm 500 30 Sweeping pattern mm 90 10 ...

Page 41: ...ushes Diameter mm 600 Speed rpm Max 95 5 Wheels Tyres front CSE 4 00 8 Tyres rear Air CSE 4 00 8 Hydraulic system Hydraulic oil e g Mobiloil DTE 15M or DTE 10 Excel Tank volume Liters 25 Electrical installation Starter battery V Ah 12 54 Three phase generator V A 12 40 Protection class against penetration by moisture IPX3 ...

Page 42: ... 4 stroke 3 Cubic capacity cm 898 Output at 2700 rpm kW 14 Idling speed rpm 1500 50 Working speed rpm 2700 50 Coolant Coolelf Auto Supra 37 C Coolant fill quantity Liters Approx 3 Fuel Diesel Fuel tank capacity Liters 27 Fuel consumption Liter h 2 2 Engine oil Type 15W40 Engine oil fill quantity with filter Liters 3 70 ...

Page 43: ...nders 4 stroke 3 Cubic capacity cm 740 Output at 2700 rpm kW 15 Idling speed rpm 1500 50 Working speed rpm 2700 50 Coolant Coolelf Auto Supra 37 C Coolant fill quantity Liters Approx 3 Fuel Gasoline Petrol Fuel tank capacity Liters 27 Fuel consumption Liter h 3 0 Engine oil Type 15W40 Engine oil fill quantity with filter Liters 3 25 ...

Page 44: ...al working conditions is dB A 98 94 The sound power level LwAd measured according to 2000 14 EC under normal working conditions is dB A 99 96 Vibration values The weighted effective value of the acceleration established in accordance with ISO 5349 1 to which the upper limbs hand arm are exposed under normal working conditions is m s 2 5 2 5 The weighted effective value of the acceleration establis...

Page 45: ...ned and listed in spare part kits Hako System Maintenance K To be performed by the customer in ac cordance to the maintenance and care instructions contained in the operating instructions daily or weekly The dri ver operator will be instructed upon de livery of the machine Hako system maintenance one off After 50 operating hours This applies to machines equipped with a combustion engine drive 1st ...

Page 46: ...rating hours Hako System Maintenance III 500 operating hours Workshop Stamp completed on at _________________ operating hours Hako System Maintenance I 625 operating hours Workshop Stamp completed on at _________________ operating hours Hako System Maintenance II 750 operating hours Workshop Stamp completed on at _________________ operating hours Hako System Maintenance I 875 operating hours Works...

Page 47: ...rval Daily Check the fuel supply refill as necessary o Check the sweepings container empty as necessary o Check the engine oil level refill engine oil as necessary o Check the coolant level in the cooling system refill as necessary o Check the hydraulic oil level refill as necessary o Clean the dust discharge valve in the air filter o Check the engine and hydraulic system for leaks o ...

Page 48: ...of the steering o Check the the tire pressure o Check the air filter clean the main filter as necessary o Check the filter system clean the filter as necessary o Check the function of the agitating device o Check the sweepings container seals replace as necessary o Check the side brush for signs of wear readjust or renew as necessary o Check the rotary brush and sealing strips for signs of wear re...

Page 49: ...ter o Check the engine speed idling and operating speed o Check the engine and hydraulic system for leaks o Change the hydraulic oil filter and refill the necessary oil o Check the electrical system o Check the function of the parking brake and service brake o Check the function of the steering o Check the traction drive forward and reverse drive neutral position o Check the visual appearance of t...

Page 50: ...st be completed by an authorized Hako service center Activity Interval Every 125 operating hours Change the engine oil o Check the exhaust system risk of poisoning with cab option and defective exhaust sytem o Check the visual appearance of the vehicle o Test drive and function test o ...

Page 51: ...osition o Check the main filter of the air filter o Change the engine oil o Change the engine oil filter o Check the engine and hydraulic system for leaks o Check the engine speed idling and operating speed o Check the filter system and change the filter o Check the tightening torque of the wheel bolts o Check the function of the parking brake and service brake o Check the hydraulic functions o Ch...

Page 52: ...tenance work must be completed by an authorized Hako service center Activity Interval Every 500 operating hours All maintenance work in accordance with Hako system maintenance I and II o Change the hydraulic oil o Change the hydraulic oil filter o Change the fuel filter o ...

Page 53: ...by an authorized Hako service center Activity Interval Every 1000 operating hours All maintenance work in accordance with Hako system maintenance I II and III o Change the air filter safety cartridges o Change the coolant in the cooling system o Change the brake shoes o Change the brake Bowden cables o ...

Page 54: ...er wise you could burn yourself on hot surfaces 5 4 1 Opening the seat console If the weatherproof roof option is in stalled the seat console is equipped with a lock 1 Park the vehicle on a level surface with the engine at operating tempe rature Turn the engine off and allow to cool down Apply the parking bra ke 2 Open the side panel Fig 22 1 using a square wrench 3 Unlock the lock Fig 22 2 Pivot ...

Page 55: ... work Other wise you could burn yourself on hot surfaces Pay attention to rotating parts in the vicinity of the fan Risk of injury 1 Dipstick 2 Cap 3 Drain plug 4 Oilpan 5 Oil filter 6 Fuel filter 7 Fuel filter diesel only 8 Fuel filter valve 9 Vent plugs 10 Injection pump 11 Fan Position A Valve closed Position B Valve open Fig 23 3 4 5 2 1 6 7 8 10 9 11 ...

Page 56: ... der the drain plug Fig 22 3 of the oilpan Fig 22 4 Oil quantity with oil filter 3 7 liter 3 Remove the drain plug and drain the engine oil into the collecting vessel 4 Disassemble the oil filter Fig 22 5 and install a new oil filter with a new sealing ring tighten hand tight Only use original spare parts Dispose of the waste oil and used oil filter according to the applicable environmental regu l...

Page 57: ...l down before starting any cleaning and maintenance work Other wise you could burn yourself on hot surfaces Pay attention to rotating parts in the vicinity of the fan Risk of injury 1 Dust discharge valve 2 Snap in hooks 3 Housing cover 4 Upper housing section 5 Main filter 6 Safety cartridges Fig 24 6 4 2 5 1 3 ...

Page 58: ... of damage 5 6 4 Installing the main filter 1 Slide the main filter Fig 24 5 back in the upper housing section with the open side first 2 Replace the housing cover Fig 24 3 pay attention to the correct positi on of the dust discharge valve 3 Lock the housing cover back in place with the snap in hooks Fig 24 3 5 6 5 Changing the main filter The main filter Fig 24 4 must be changed in the case of la...

Page 59: ...too high it is indicated in the operating panel Allow the engine to cool down before starting any cleaning and maintenance work Other wise you could burn yourself on hot surfaces Pay attention to rotating parts in the vicinity of the fan Risk of injury Never open the radiator when the engine is hot because when it is the cooling system is under high pressure Risk of burns Wear protective gloves 1 ...

Page 60: ...lant level The optimal coolant level is achieved when the ribs are covered Fill slowly if neces sary 3 Replace the cap 4 Allow the engine to run for a few mi nutes 5 Turn the engine off and allow to cool down 6 Check the coolant level again and refill if necessary Only refill coolant in the radia tor Do not refill at the resuction tank Fig 25 5 5 7 3 Changing the coolant The coolant must be change...

Page 61: ...lic oil under high pres sure can cause severe injuries Allow the engine to cool down before starting any cleaning and maintenance work Other wise you could burn yourself on hot surfaces Pay attention to rotating parts in the vicinity of the fan Risk of injury Fig 26 1 Fill level indicator 2 Cap 3 Hydraulic oil tank 4 Hydraulic oil filter 5 Draining hose 1 2 3 4 5 ...

Page 62: ...e plug from the draining hose Allow the hydraulic oil to drain off into the collecting vessel Dispose of the used hydraulic oil according to the applicable environmental regulations 4 Fix the plug and clip to the draining hose and refill hydraulic oil see pa ragraph 5 8 1 5 Start the engine and when running at a slow speed put all the work functions into operation and raise and empty the sweepings...

Page 63: ...63 Maintenance and Care 5 9 Sweeping unit 1 Side brushes 2 Rotary brush 3 Sweepings container 4 Suction turbine 5 Filter system Fig 27 1 2 3 4 5 ...

Page 64: ...64 Maintenance and Care 5 9 1 Side brushes 1 Adjusting bolt 2 Side brushes 3 Catch Fig 28 2 1 3 ...

Page 65: ... of the side brush Fig 28 2 using the adjusting bolt Fig 28 1 The contact surface of the side brush should be approx 2 3 of the brush circumference 5 9 3 Changing the side brushes When the brushes have worn to a brist le length of 8 cm or less the side brus hes must be replaced 1 Park the vehicle on a level surface Switch the engine off and apply the parking brake 2 Loosen the screws and washers o...

Page 66: ...re 5 9 4 Rotary brush 1 Rotary brush 2 Sealing strip left 3 Sealing strip front 4 Sealing strip rear 5 Sealing strip right 6 Rotary brush half 7 Screw connection 5 pieces 8 Wear compensator 9 Scale Fig 29 1 2 3 4 5 7 6 8 9 ...

Page 67: ...ry If the parallel alignment is no longer set please contact an authori zed Hako service center 5 9 7 Changing the rotary brush In the case of wear resulting in a bristle length of at least 100 mm the rotary brush must be changed The rotary brush can be accessed from the rear when the sweepings container has been raised and can be disassembled as follows 1 Park the vehicle on a level area of floor...

Page 68: ...an actuating rod The sealing strip must make contact with the floor and bend slightly to the rear 6 The rear sealing strip Fig 29 4 can be adjusted via the slots The sealing strip must have a clearance of ap prox 5 mm to the floor 5 9 9 Changing the sealing strips Check the sealing strips in the rotary brush area weekly for signs of wear re adjust as necessary Replace worn sealing strips 1 Park th...

Page 69: ...69 Maintenance and Care 5 9 10 Filter system 1 Lock 2 Cover 3 Holder 4 Wing bolt 5 Frame 6 Agitating device 7 Dust filter Fig 30 1 2 3 4 6 4 4 4 5 7 ...

Page 70: ...ating device Fig 30 6 and allow it to engage in the holder Fig 30 3 4 Remove the dust filter Fig 30 7 5 Drop the dust filter horizontally onto level ground from a height of approx 1 meter soiled side must face the ground 6 Install the dust filter again in the re verse sequence 5 9 12 Changing the dust filter 1 Park the vehicle on a level area of floor Switch the engine off and apply the parking br...

Page 71: ...ition key 3 Bring the jack Fig 31 1 into positi on under the frame 4 Raise the vehicle with the jack 5 Remove the flange nut 6 Remove the tires with rims 7 Mount new tires Only use original spare parts 8 Tighten the flange nut at a torque of 50 Nm 5 10 3 Brakes Work on the brake system may only be carried out by technical experts and correspondingly trained personnel The service brake and parking ...

Page 72: ...tery F1 Main fuse 50A F2 Pre fuse 50A F3 Lighting 15A option F4 Hazard warning light 10A option F5 Flashing beacon 7 5A option F6 Heating 30A option F7 Spare F8 Engine stop relay 15A diesel only F9 Indicator 10A option F10 Windscreen wipers 7 5A option F11 2nd side brush 7 5A Option F12 Spare F13 Charge control 10A F14 Horn 10A F15 Tail light left 5A option F16 Tail light right 5A option Fig 32 F2...

Page 73: ...Fig 33 1 must be discon nected from the battery before the positive pole This prevents short circuiting and injuries 1 Park the vehicle on a level area of floor Switch the engine off and apply the parking brake 2 First disconnect the negative cable and then the positive cable 3 Remove the battery 4 Insert the new battery 5 First disconnect the positive cable and then the negative cable Fig 33 1 ...

Page 74: ...roof 643302 Flashing beacon For assembly on a cab safety roof 643312 Lighting system To light the working area in accordance with StVZO road traffic licensing regulations 643112 Working lights 2 pieces integrated at the front of the vehicle frame 643412 Spare rotary brush With PP bristles hard bristles standard 6457 Spare rotary brush With PES bristles soft bristles 6413 Spare rotary brush With PA...

Page 75: ...accordance with 2004 108 EC Reference was made to the following standards and or norms and or techni cal specifications to ensure proper im plementation of the safety and health requirements in the EC Directive DIN EN 60335 2 72 DIN EN 61000 6 2 DIN EN 55012 Bad Oldesloe 28 12 2010 Dr Rainer Bavendiek Director R D Name of the authorized person who compiles technical documents for Hako Ludger Lütte...

Page 76: ...Spitzentechnik für eine saubere und schönere Umwelt Advanced Technology for a cleaner and better Environment Hako GmbH Hamburger Str 209 239 D 23843 Bad Oldesloe 04531 806 0 Fax 04531 806 338 88 10 2900 ...

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